CONTENTS Product Features and Specifications ..........1 Installation Requirement .............3 Steps of Installation ………………………………………………..…………………………….4 Exploded View ................23 Test Run ..................27 Operation Instruction ..............29 Maintenance ................29 Trouble Shooting ..............30 Parts List ................31...
I. PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN-DRIVE TWO POST LIFT Model A245LX (See Fig. 1) · Compact design · Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 5). Click line Fig. 5 Model A245LX C. Check the parts before assembly.
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1. Packaged lift, hydraulic power unit and parts box ( See Fig. 6). Fig.6 2. Move aside the lift with fork lift or hoist, open the outer packing and check the parts with shipment list (See Fig. 7). Metal Serial Shipment Parts list Floor cover Name plate...
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(See Fig. 9, 10). Fig.9 shipment parts list accessories Fig. 10 parts box(103) list accessories 6. Check the parts of the parts bag according to parts bag list (See Fig. 11). Fig. 11 D. Position powerside column...
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Lay down two columns on the installation site parallelly, position the powerside column according to the actual installation site and install top plate, top connecting plate assy. Usually, it is suggested to install powerside column on the front-right side from which vehicles are driven to the lift (See Fig.
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Fig. 14 F. Assembly oil hose assy. (See Fig. 15).
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Fig. 15 2.Push the carriages to the bottom of the columns (See Fig. 16).
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Push the carriages to the bottom of the columns Fig. 16 G. Position columns (See Fig. 17) Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical. 2850mm Check the columns plumbness with level bar Cable and Oil hose should be parallel.
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1. Prepare anchor bolts (See Fig. 18) Fig. 18 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Then tighten the anchor bolts (See Fig. 19). Note: Minimum embedment of anchors is 90mm. Torque of Anchors is 150N.m. Fig.
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1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. Safety cable connecting direction View A View B Fig. 21 K. Install hydraulic power unit and oil hose assy. (See Fig. 22).
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Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# Oil hose pass through from hole reinforce plate Fig.
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Wire connection of limit switch 20º Connecting 11# & 12# (NC) of limit switch to terminals 3# & 5# of control box Fig. 23 M. Install electrical system...
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1. Connecting wire with control box (See Fig. 24) Note: 1) Specification of wire of limit switch and Air solenoid valve is 2×1 2) Wire cable for power source and motor are 4×2.5 3) Using white bobbin to wind around wire. Connecting wire of power Connecting wire of limit...
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Using cross screwdriver This point shows to adjust rated current the present rated value of thermal relay current value Fig. 25 3. 380V Wire connection and circuit diagram 3.1 Wire connection diagram in the control box (See Fig. 26) Wire of motor Wire of limit Power wire Wire of hydraulic...
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Motor wire (M1、M2、M3) are connected to the three wires in the motor. Turn on the power, push button “UP”, if motor run but lift is not worked, pls. change the wires connection. Earth wire Fig. 27 3.3 380V Circuit diagram (See Fig.
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4.1 Wire Connection diagram in the control box (See Fig. 29) Earth Power wire Wire of hydraulic Wire of limit switch Wire of motor solenoid valve wire Fig. 29 4.2 220V Wire connection of hydraulic power unit (See Fig. 30) Motor wire (M1、M2) separately connected to two wires in the motor Earth wire Fig.
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Fig. 31 Single phase Circuit diagram component list Item Name Code Specification Item Name Code Specification Power Switch 380V AC Power White(24V) indicator Fuse Push Button Down Single Fuse Motor Single AC Contactor 24V AC Transformer 24V AC Hydraulic 24V AC Limit Switch Solenoid Valve Push Button...
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Step of installing protective cover: 1. Screw head cup bolt M6*40 hose 98 98 power unit wind around Wire of hydraulic wire solenoid valve Wire of motor Wire of limit switch 2. Install the protective cover and tight up the head cup bolt Fig.
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floor cover Fig. 33 Adjust the arm locks 1. After installing the arms (See Fig.34) 2. Lowing the ratchet spanner to carriages down to the lowest position, then use the loose the socket bolt (See Fig. 35). 3. Adjust the moon gear as arrow direction (See Fig.
Fig. 35 Fig. 36 Tighten the bolts Fig. 37 Q. Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# IV.
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Fig. 39 Control Box Fig. 40 SPX ELECTRIC POWER UNIT 220V/50HZ, single phase...
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Fig. 41 PEAK ELECTRIC POWER UNIT 380V/50HZ/3Phase 220V/50HZ/1Phase Fig. 42 Illustration of hydraulic valve for SPX & PEAK hydraulic power unit...
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a. SPX Electric power unit, 220V/50HZ, 1 phase (See Fig. 43) Capacitor Relief valve Oil return port Solenoid valve Auxiliary hole Auxiliary hole Check valve Oil Outlet Fig. 43 b. PEAK electric power unit, 220V/50HZ, 1 phase (See Fig. 44) C.
Fig. 45 V. TEST RUN 1. Adjust synchronous cable (See Fig. 46) Push button “UP” to lift the carriage up to the position of the cable nut higher than chain pulley. Use wrench to hold the cable fitting, meanwhile use ratchet spanner to tighten the cable nut.
You can adjust the lower speed of the lift if needing: Loosen the fixing nut of the throttle valve, and then turn the throttle valve clockwise to decrease the lower speed, or counterclockwise to increase the lower speed. Do not forget to tighten the fixing nut after the lower speed adjustment has been done.
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Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5. Position vehicle between columns; 6.
2. Repair or replace Lift can not lower 3. Safety cable broken 3. replace 4. Oil system is jammed 4. Clean the oil system 5. Hydraulic solenoid valve out of work 5. Repair or replace IX. PARTS LIST FOR MODEL A245LX...
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(See Fig. 9, 14, 15, 21, 22, 23, 32, 38) Item Part# Description Qty. Note 203144 Powerside column 209011 Plastic Pulley 209010 Snap Ring 209008 Safety Cover 209009 Cup Head Bolt 206006 Washer 206023A Hex Nut 420019 Electric Power Unit 206002 Safety Pin 209007...
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217044 Arm Lock 206154 Toe Guard -Rear 217046A Arm Lock bar(left) 206036 Hair Pin 217045 Spring 206155 Toe Guard -Front 201090 Shim(1mm) 203132 Front Arm Outer Arm – Front 203146 203147 Middle Arm - Front 203151 Inner Arm - Front Lifting Arm –...
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201082 Extend straight fitting 420097 Fitting 203107 Oil Hose 211016 T-Fitting 203021 Safety cable 209060 Fitting for Power Unit Oil hose 203119 Motor Fixing Plate 203032 209126 Hex Bolt 209003 Hex Bolt 209004 Rubber Ring 209005 Self locking Nut Limit Switch 206013A Hex Nut 620095...
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25-12 201034 Bleeding Plug 25-13 203084 O-Ring 25-14 203085 Bore Weldment Parts For Control Box (See Fig.40) 91-1 420069A Cover Of Control Box 91-2 Power Indicator 201094 91-3 420071 Button UP 91-4 420072 Button DOWN 91-5 420139 Screw 91-6 420074 Power Switch (QSI) 91-7 420085...
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200-23 81400123 Gear Pump 200-24 81400122 Oil Return Pipe 200-25 81400172 Filler Cap Parts For PEAK Electric Power Unit 220V/50HZ/1 Phase (See Fig.42) 200A-1 81400190 Motor 200A-2 81400127 Motor Connecting Shaft 200A-3 81400198 Valve Body 200A-4 81400106 Relief Valve 200A-5 81400107 Throttle Valve 200A-6...
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200B-12 81400024 Reservoir 200B-13 420148 Cup Head Bolt 200B-14 81400050 Cover of Motor Terminal Box 200B-15 81400192 Check Valve 200B-16 81400193 Hydraulic Solenoid Valve Nut 200B-17 81400194 Hydraulic Solenoid Valve Coil 200B-18 81400195 Hydraulic Solenoid Valve Body 200B-19 81400196 Pressure Adjusting Bar 200B-20 81400041 Gear Pump...
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72226604 Manual Part NO: 72222701 Revision date:04/2013 10/2015...
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