JD All-Power G10000EGL Owner's Manual
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JD All-Power G10000EGL Owner's Manual

Dual-fuel generator
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G10000EGL
DUAL-FUEL GENERATOR
8000 WATT GASOLINE / 7000 WATT PROPANE
Please read and save these instructions.
www.jdna.com

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  • Page 1 G10000EGL DUAL-FUEL GENERATOR 8000 WATT GASOLINE / 7000 WATT PROPANE Please read and save these instructions. www.jdna.com...

  • Page 2: Table Of Contents

    10000W Dual-Fuel Generator Topi c Page Limitations and exclusions n i l Battery Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance and Storage Installation Speci fications t s i altitude kit altitude kit...
  • Page 3 10000W Dual-Fuel Generator JD North America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for 2 years or 300 hours whichever comes first (1-year parts and labor and following 1 year parts only) from the date of purchase.
  • Page 4 10000W Dual-Fuel Generator JD North America JD North America...

  • Page 5: Limitations And Exclusions

    10000W Dual-Fuel Generator Limitations and exclusions This Limited Warranty shall not apply to: 1. Bent or broken crankshaft or resultant damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by loose engine mounting bolts or improper or imbalanced accessories or blades mounted to the crankshaft. 2.

  • Page 6: E S

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.
  • Page 7 10000W Dual-Fuel Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE IN JURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.
  • Page 8 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. JD NORTH AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 9 10000W Dual-Fuel Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 10000W Dual-Fuel Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 12 Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement. Generator service must be performed only by a qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 10000W Dual-Fuel Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 220 lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 15 10000W Dual-Fuel Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.

  • Page 16: Battery

    Owner’s Manual Battery To start generator electrically you will need have the battery installed correctly. This requires a 12v 18ah lawn tractor battery with the following dimensions: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Photos below demonstrate battery plate attachment.

  • Page 17: Assembly

    10000W Dual-Fuel Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 19 10000W Dual-Fuel Generator Gasoline Starting. 1、Move the GAS-LPG switch clockwise to the vertical position. 2、 Put the key switch on the “RUN” positi on. The engine switch enables and disables the ignition system. STOP: To stop the engine RUN: To run the engine START: To Start the engine 3.
  • Page 20 Owner’s Manual perate the Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil start to crank the engine Starter Grip operate the Electric start: Push and hold the engine switch on the “START”...
  • Page 21 10000W Dual-Fuel Generator Fully open the LPG cylinder fuel knob. Move the choke lever to the “CLOSE” position. For restarting a warm engine, move the choke lever to the “OPEN” position. KEY START: Turn the key to the “START” position. When engine starts, release the key back to the “RUN”...
  • Page 22 Owner’s Manual 6. Move the choke lever to the “OPEN” position. Note: If you need to alternate fuel, you can change-over directly the GAS-LPG fuel switch while the generator is running at no-load. Stopping Engin e 1. Turn the engine switch to the “STOP” position . STO P 2.
  • Page 23 10000W Dual-Fuel Generator Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120 V AC @ 66.7 AMPs) is adequate to supply all electrical loads that the unit will power.
  • Page 24 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 25: Spark Plug Service

    10000W Dual-Fuel Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

  • Page 26: Inspection, Cleaning, Maintenance And Storage

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “STOP” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 27 10000W Dual-Fuel Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 28 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. •...
  • Page 29 10000W Dual-Fuel Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 30 Owner’s Manual before use before use before use...
  • Page 31 10000W Dual-Fuel Generator Transporting/Storage 1.Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. WARNING Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 32: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 33 10000W Dual-Fuel Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 34: Speci Fications

    AC Load 120V/240V 8000W (Gasoline) / 7000W (Propane) 10000 W (Gasoline) / 8500W (Propane) 2-AC Duplex 120V Outlets 1-120/240V Twist-Lock Outlet EPA approved /Propane 11 hours(approx.) @ 1/2 load 220 lbs.
  • Page 35 PARTS LISTING...
  • Page 36 10000W Dual-Fuel Generator Cylinder head system assy. Description APA Part No. JD Pa= = = r t No. APGG10000-A-01-JD HEAD COVER COMP. BOLT JF240.1.1-4 APGG10000-A-02-JD HEAD COVER WASHER COMP JF240.1.1-6 APGG10000-A-03-JD WASHER COVER PACKING JF240.1.1-5 APGG10000-A-04-JD HEAD COVER COMP JF240.1.3-1...
  • Page 37 10000W Dual-Fuel Generator Cylinder barrel JD Part No. APGG10000-B-01-JD 20.4-M6*16 HEX HEAD FLANGE BOLT (M6X 16) APGG10000-B-02-JD JF340.14.1 OIL LEVEL SWITCH ASSY 20.6-M10 APGG10000-B-03-JD FLANGE NUT (M10) APGG10000-B-04-JD HEX HEAD FLANGE BOLT (M6X 12) 20.4-M6*12 APGG10000-B-05-JD JF420.2.1-1 CRANK CASE APGG10000-B-06-JD 20.2-6207...
  • Page 38 10000W Dual-Fuel Generator Crankcase cover system assy. APA Part No. Description JD Part No. APGG10000-C-01-JD DUCT COVER JF340.17.3 20.4-M8*35 APGG10000-C-02-JD FLANGE BOLT (M8 X 35) APGG10000-C-03-JD JF240.15-3B OIL SCALE APGG10000-C-04-JD JF340.15-5 OIL SCALE SEAL RING APGG10000-C-05-JD 20.1-35*52*7 OIL SEAL APGG10000-C-06-JD JF340.15-2...
  • Page 39 10000W Dual-Fuel Generator Crankshaft system assy. Descript io n JD Part No. APGG10000-D-01-JD JF420.4.2 CRANKSHAFT COMP.(Tapper shaft) APGG10000-D-02-JD BALANCER WEIGHT JF340.4-2...
  • Page 40 10000W Dual-Fuel Generator Piston & Connecting Rod Assy. JD Pa= = = r t No. Descript io n APGG10000-E-01-JD JF420.3-1C JF420.3-2C APGG10000-E-02-JD APGG10000-E-03-JD JF420.3-3C-1 APGG10000-E-04-JD JF420.3-3C-2 APGG10000-E-05-JD JF340.3-6 APGG10000-E-06-JD JF420.3-5C APGG10000-E-07-JD JF390.3-4 APGG10000-E-08-JD JF420.3.1-1 JF340.3.1-2 APGG10000-E-09-JD APGG10000-E-10-JD JF340.3.1-3...
  • Page 41 10000W Dual-Fuel Generator Valve Train Assembly JD Part No. Descript io n JF168.1.2-17 APGG10000-F-01-JD JF340.1.2-8 APGG10000-F-02-JD JF340.1.2-9 APGG10000-F-03-JD APGG10000-F-04-JD JF340.1.2-7 APGG10000-F-05-JD JF340.1.2-16 APGG10000-F-06-JD JF340.1.2-14 APGG10000-F-07-JD JF340.1.2-15 APGG10000-F-08-JD JF340.5 EX. VALVE HELMET APGG10000-F-09-JD JF340.1.2-13 APGG10000-F-10-JD JF340.1.2-11 JF420.1.2-10 APGG10000-F-11-JD APGG10000-F-12-JD JF340.1.2-12 VALVE SPILT COLLAR APGG10000-F-13-JD JF340.1.2-19...
  • Page 42 10000W Dual-Fuel Generator Recoil Starter Assy. JD Pa= = = r t No. Descript io n APGG10000-G-01-JD JF340.13.1 APGG10000-G-02-JD JF340.13.1-7 JF340.13.1-6 APGG10000-G-03-JD JF340.13.1-8 APGG10000-G-04-JD APGG10000-G-05-JD JF340.13.1-5 JF340.13.1-4 APGG10000-G-06-JD APGG10000-G-07-JD JF340.13.1-3 JF340.13.1-9 APGG10000-G-08-JD APGG7500-G-09-JD JF340.13.1.1 APGG10000-G-10-JD JF340.13.1-2 APGG10000-G-11-JD JF340.13.1-1 APGG10000-G-12-JD 20.4-M6*8...
  • Page 43 10000W Dual-Fuel Generator Fan Cover Assy. JD Part No. Descript io n APGG10000-H-01-JD JF420.12-1 APGG10000-H-02-JD 20.4-M6*12 APGG10000-H-03-JD JF340.13.2...
  • Page 44 10000W Dual-Fuel Generator Carburetor Assy. Description JD Part No APA Part No. APG10000GL-I-01-JD PROPANE SUPPLY HOSE JF420GL.9-4 APG10000GL-I-02-JD CARBURETOR JF420GL.9.2 APG10000-I-03-JD JF340.9-3 CARBURETOR PAPER GASKET APG10000-I-04-JD JF340.9-1A CARBURETOR INSULATING PLATE APG10000-I-05-JD JF340.1-3 INTAKE PIPE GASKET...
  • Page 45 10000W Dual-Fuel Generator Flywheel Assy. JD Part No. Descript io n APGG10000-J-01-JD JF420.4.1 APGG10000-J-02-JD JF168.4.2-2 APGG10000-J-03-JD JF340.12-1 JF340.13-1 APGG10000-J-04-JD APGG10000-J-05-JD JF240.4-1...
  • Page 46 10000W Dual-Fuel Generator Ignition System Assy. JD Pa= = = r t No. Descript io n APGG10000-K-01-JD NOISE SUPPERSSOR CAP ASSY JF340.10.2-1 APGG10000-K-02-JD JF340.10.2-2 IGNITION COIL ASSY JF340.10.2-3 STOP SWITCH CORD APGG10000-K-03-JD APGG10000-K-04-JD JF340.10-3 STOP SWITCH CORD HOLDER APGG10000-K-05-JD FLANGE BOLT (M6 X 25) 20.4-M6*25...
  • Page 47 10000W Dual-Fuel Generator Starter Motor Assy. APA Part No. Descript io n JD Part No. 10000 JF340.18-1 APGG -L-01-JD 10000 APGG -L-02JD JF340.18-2 SOLENOID 10000 APGG -L-03-JD FLANGE BOLT (M8×35) 20.4-M8*35...
  • Page 48 10000W Dual-Fuel Generator Control Assy. JD Part No. Descript io n APGG10000-M-01-JD JF340.11.4 APGG10000-M-02-JD JF340.11.4-1 JF340.11.4-3 APGG10000-M-03-JD APGG10000-M-04-JD JF340.11.4-4 APGG10000-M-05-JD 20.4-M6*12 APGG10000-M-06-JD JF340.11.2-5A JF340.11.2-6 APGG10000-M-07-JD APGG10000-M-08-JD JF340.11.2-7 20.6-M6 APGG10000-M-09-JD JF168.11.2-3 APGG10000-M-10-JD APGG10000-M-11-JD JF340.11.2-4...
  • Page 49 10000W Dual-Fuel Generator Muffl er system assy. APA Part No. Descript io n FLAN GE BOLT (M6x12) G10000EGL-N-01-JD 20.4-M6*12 G10000EGL-N-02-JD TOP BAFFLE,MUFFLER G7500.17-1 G10000EGL-N-03-JD JC6500.7.2.1 MUFFLER BODY . JC6500.7-6 G10000EGL-N-04-JD SIDE BAFFLE,MUFFLER G10000EGL-N-05-JD 20.6-M8 FLANGE BOLT(M6x12) 20.4-M6*12 G10000EGL-N-06-JD MOUNTING PLATE,MUFFLER...
  • Page 50 10000W Dual-Fuel Generator Air Cleaner JD Part No. Description APA Part No. G10000EGL -O-01-JD AIR CLEANER COVER COMP JF240.6.2-1 G10000EGL -O-02-JD AIR CLEANER ELEMENT JF240.6.2-2 G10000EGL -O-03-JD 20.6-M5 FLANGE NUT (M5) G10000EGL -O-04- D JF240.6.2-4 AIR CLEANER SEPARATOR G10000EGL -O-05-JD JF240.6.2-3...
  • Page 51 FLANGE BOIT G10000EGL-P-07-JD CONTROL BOX RUBBER G10000EGL-P-08-JD OVERFLOW VALVE G10000EGL-P-09-JD FUEL TUBE APG G 7500-P- 10- JD FUEL TA NK JO I N T JD38 00- D - 10 G10000EGL-P-10-JD TUBE CLIP APG G 7500-P- 11- JD TUBE C LI P JD38 00- D - 11 JF168.8-6...
  • Page 52 10000W Dual-Fuel Generator Control Box Assy. Description APA Part No. G10000EGL-Q-01-JD G7500.21.2 CONTROL PANEL COMP. G10000EGL-Q-02-JD G7500.21.3-1 ENGINE SWITCH ASSY. G10000EGL-Q-03-JD BREAKER G7500.21.3-2 G3250.21.3-1 G10000EGL-Q-04-JD OIL ALERT LAMP G7500.21.3-3 G10000EGL-Q-05-JD CIRCUIT PROTECTOR(20A) G10000EGL-Q-06-JD G3250.21.3-2 120V RECEPTACLE G10000EGL-Q-07-JD DC12V OUTPUT G10000EGL-Q-08-JD DC BREAKER G7500.21.3-4...
  • Page 53 10000W Dual-Fuel Generator Frame Comp Assy. Description A Part No. t r = = = G10000EGL-R-01-JD PLASTIC PLUG JD-T5000.17.4-3 20.22-M6 G10000EGL-R-02-JD FLANGE BOLT(M6X12) G10000EGL-R-03-JD 20.6-M10 FLANGE NUT(M8) G10000EGL-R-04-JD JF340.17.2A BOTTOM RUBBER-A(M8) G10000EGL-R-05-JD 20.4-M6*25 FLANGE BOLT(M6X25) FRAME COMP G10000EGL-R-06-JD G7500.17 G10000EGL-R-07-JD FLANGE BOLT(M6X54) JW6500.17.10.1.3...
  • Page 54 00W Dual-Fuel Generator Frame comp assy. G10000EGL-R-13-JD Battery JF340.18-6 G10000EGL-R-14-JD Battery Platen G7500.17-11 G10000EGL-R-15-JD FLANGE BOLT(M6X25) 20.27-M6*25 G10000EGL-R-16-JD JF340.17.2B BOTTOM RUBBER-B(M8) G10000EGL-R-17-JD 20.4-M10*40 FLANGE BOLT(M10X40) G10000EGL-R-18-JD 20.6-M10 FLANGE NUT(M10) G10000EGL-R-19-JD G7500.17.10.1-2 G10000EGL-R-20-JD G7500.11.3-4...
  • Page 55 10000W Dual-Fuel Generator Generator 7 11 APA Part N JD Part No Description Qty. APGG10000 -S-01-JD 7KW.25.3A STATOR COVER 7.5KW.25.02B APGG10000 -S-02-JD STATORASSY 5KW.25.2-8A APGG10000 -S-03-JD COOLING FAN 5KW.25.4A APGG10000 -S-04-JD BRUSH ASSY 20.4-M5*16*0.75 APGG10000 -S-05-JD TAPPING SCREW JF240.22-1 APGG10000 -S-06-JD RR HOUSING 20.9-M5...
  • Page 56 10000W Dual-Fuel Generator Generator APA Part No. JD Part No. Description APGG10000-S-18-JD 20.4-M5*16*0.75 HEX.BOLT (M5 X 20) 2KW.25.5-1 APGG10000-S-19-JD VOLT CHANGE TERMINAL BR-AC-W 20.9-M5 APGG10000-S-20-JD PLAIN WASHER (5mm)
  • Page 57 10000W Dual-Fuel Generator Wheel & Handle Assy. APA Part No. Description G1000EGL-T-01-JD G3250.17-9-4 SHAFT WHEEL G1000EGL-T-02-JD JW6500.17.10.1-1 PLAIN WASHER G1000EGL-T-03-JD G3250.17-9-4 C TYPE CLAMPING SPRINGS G1000EGL-T-04-JD G7500.17-9 G1000EGL-T-05-JD G7500.17-5 G7500.17-6 G1000EGL-T-06-JD GB/T 62.2 M10 FLANGE NUT FLANGE BOLT G1000EGL-T-07-JD GB/T 13912 M6X50...

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