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Summary of Contents for Haigh Quattro Vanguard Original
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Page 4: Table Of Contents
Contents Introduction ............................6 Safety precautions and procedures ....................... 7 Safety symbols ..............................7 User Information acc. to FCC15.21 ........................8 Part 15 Statement gem. FCC 15.19/RSS Gen Issue 4 Sect. 8.4 ................8 Electrical safety ..............................8 Preliminary operating advice ..........................8 Staff qualifications and training .......................... - Page 5 Lubrication ................................30 Ordering spare parts ............................30 Part identification diagrams ......................... 31 Servicing Quattro ..............................31 General assembly ..............................32 Lid (external) ............................... 34 Lid (internal) ................................ 35 ..................................... 35 Top assembly of cabinet ............................36 Main pump removal diagram ..........................37 Mechanical assembly removal diagram ......................
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Page 6: Introduction
It must be available during the life of the equipment and passed to any subsequent owner/user if the equipment is sold or transferred elsewhere. Version number DRAFT Version date January 2019 Author Haigh Engineering Company Ltd Manual number 902-029084 Page 6... -
Page 7: Safety Precautions And Procedures
2. Safety precautions and procedures This manual provides instructions which must be followed when installing, servicing and operating the machine. Caution: "This machine is not a medical device and installation is limited to soiled utility/en-suite locations. Macerator only to be used and operated by hospital nursing or facilities staff." WARNING –... -
Page 8: User Information Acc. To Fcc15.21
User Information acc. to FCC15.21 Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Statement acc. RSS GEN Issue 5 This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). -
Page 9: Dangers Arising From Non-Observance Of Safety Instructions
Dangers arising from non-observance of safety instructions • Danger to personnel and to the machine. • Danger to the environment through leakage of hazardous substances. • Loss of all entitlement to redress. Safety conscious working • In addition to the safety instructions given in this manual, it is essential to follow the national accident prevention directives currently in force and any internal regulations concerning work and safety. -
Page 10: Equipment Description And Specification
All standard pulp items (bedpans, standard/large wash bowls, jugs, urine bottles/dishes, kidney dish, tray etc) can be disposed of in a Haigh macerator. NHS Supply Chain has independently tested all the leading pulp supplier products in Haigh macerators in accordance with PAS29:1999 (a British Standards Institute [BSI] Product Assessment Specification). -
Page 11: How The Quattro Works
How the Quattro works Quattro consists of an electric motor which drives a pulveriser, with a separate water pump that flushes the hopper and outlet pipe-work. Water is supplied via mains supply or a storage tank through an inlet solenoid valve. It uses cold water only. The solenoid valve is operated by the machine’s printed circuit board (PCB) which receives a signal from a level switch mounted in the cistern. -
Page 12: Technical Diagram
Technical diagram Page 12... -
Page 13: Specification
Self-primed from the cistern. Electric centrifugal pump All installations must comply with statutory regulations, local water by-laws and relevant codes of practice of the country of installation. Responsibility for this must rest with the installer. Haigh make every effort to comply with national requirements/standards. - Page 14 Cycle times The cycle time is determined by the position of the drain (in relation to the macerator) and the requirements of the hospital; this will be agreed during installation. Water usage Water usage Cycle Time (seconds) (US gallons) (Litres) 4.75 18.0 21.7...
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Page 15: Oled Panel Chart
OLED panel chart Ready / Standby (awake) Foot Pedal Locked Ready / Standby (awake) Foot Pedal Unlocked ✓ Lid opening initiated, (display flashes) ✓ Running ✓ Running, extended cycle ✓ Running, Night Mode Identification of the symbols and indicator lights Indicator light green Machine healthy Indicator light amber... -
Page 16: How To Operate The Quattro Vanguard Solo Db (Hands Free Open And Close)
9. Once the cycle has finished, the foot pedal will remain locked until the next operation. Training is recommended for users. Haigh can provide you with support should you require it. A poster for advising users who to operate the machine will be made available in your welcome pack (part number E5042) or can be printed from the following page. - Page 17 Page 17...
- Page 18 WARNING Observe the risk of trapping when opening/closing the lid using the foot pedal. Before starting the process of opening and closing, check there is nobody near to the lid as trapping may have serious consequences. Always operate the lid with caution. Pinch protection If something with sufficient resistance prevents the lid from closing then pinch protection is activated.
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Page 19: How To Use Night Mode
Speak to your facilities/estates team if you require this. If any further advice is required, contact one of Haigh’s technical specialists on 01989 760 230 or email service@haigh.co.uk. -
Page 20: Refilling The Disinfectant/Deodoriser Bottle
Refilling the Disinfectant/Deodoriser bottle If the Low Deodoriser appears on the screen please follow the below steps: 1. Fit the funnel bracket to the left 2. Secure the bracket by Place the funnel on the hand side of the machine tightening the two thumb bracket in a tilted position screws... -
Page 21: Installation And Commissioning
4. Installation and commissioning Please read and familiarise yourself with the technical points contained in this section of the manual before installing this machine Installation requirements Quattro requires the following services for installation. Please refer to specification page for details. •... -
Page 22: Waste Outlet Connection
• Ensure that the machine connection complies with statutory regulations, local water authority bylaws and relevant codes of practice. A dedicated isolation valve (not supplied), must be fitted in the cold water supply pipework. It should be placed close to the machine so that it is readily accessible during maintenance or servicing •... - Page 23 A straight pipe run is preferable but if necessary any change of direction must be kept to a minimum, with an overall length run of two metres. However, if you need to exceed this length please contact Haigh for further assistance.
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Page 24: Overflow
Overflow The overflow indicator pipe from the integral cistern needs to be run to a suitable position. A 0.75” nominal push in socket is fitted to the cistern for customer connection. • Ensure that discharge from the overflow is visible. Don’t connect the overflow directly into the soil drain. -
Page 25: Circuit Breakers / Fusing
Circuit breakers / fusing The following recommendations for electrical protection apply: Single phase Rating Refer to rating label Required Circuit Breaker Rating 15 Amps Connection cable 16 AWG Existing installation Where an isolator and a lead is already present from a previous installation, fit a junction box (not supplied) to the wall and connect the lead and the 2 metre flying lead of the machine into the junction box. -
Page 26: Unpacking The Machine
Unpacking the machine 1. Remove the carton and any packing materials 2. Remove the front panel screw, hold both sides of the front panel at the bottom and pull to release it and access the interior 3. Remove the electrical control box to access the central fixing down bolt 4. -
Page 27: Installation Procedure
Installation procedure Read and understand the preceding contents of this chapter 1. Position the floor template - Place the template in the desired position on the floor. Ensure that there is sufficient clearance behind the machine for cleaning requirements Before drilling, check and position the template to ensure that the holes do not affect under floor heating or other services 2. -
Page 28: Commissioning
Commissioning Commissioning must be carried out by person(s) suitably qualified and authorised to carry out mechanical and electrical maintenance. Check that the machine is isolated from the electrical power supply. If not, isolate. Mechanical checks • Ensure the machine has been securely bolted down. •... -
Page 29: Maintenance And Servicing Procedures
5. Maintenance and servicing procedures Routine maintenance WARNING: Maintenance of a Quattro should only be carried out by a qualified person. Electrically isolate the machine before undertaking any routine maintenance. Industrial gloves must be worn when working on or rotating the impeller by hand Daily •... -
Page 30: Cleaning Recommendations
Cleaning recommendations Electrically isolate the machine before cleaning Never use a wet solution to clean the indicator panel Daily • All exterior panels to be wiped over with normal cleaning solution for worktops etc. (soapy water) and then dried. • The best results are obtained by opening the lid which allows full access to the seating and the lid seal. -
Page 31: Part Identification Diagrams
6. Part identification diagrams Servicing Quattro WARNING: Servicing of a Quattro must only be carried out by a qualified person. Ensure appropriate protective equipment is worn ALWAYS isolate the machine from mains electrical supply before servicing Isolate the water inlet to the pump at the service valve by turning the isolation screw 90°. Reverse to vertical on completion. -
Page 32: General Assembly
General assembly Page 32... - Page 33 Item Part number Description 903-111570 Top Cover Assembly 903-111851 Rear Cover Plate Assembly 901-113188 Hinge Actuator Assembly 905-111569 Lid Assembly (Vanguard) 901-114320 Lid Assembly (Export) 901-111591 Cabinet Top & Seal Assembly 901-114390 Cistern Baffle 902-111580 Cistern 901-111512 Overflow Fitting 901-114356 Frame &...
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Page 34: Lid (External)
Lid (external) Item Part number Description 901-113042 Gear Cover 902-111199 Latch Assembly (Vanguard Original Only) 901-113443 Latch Actuator (Vanguard Enhanced Only) 901-113793 Lid Closed Microswitch Assembly (Vanguard Enhanced Only) 901-111587 Lid Seal Assembly 901-107162 Screw 901-111600 Striker Assembly 901-111421 Striker Seal (included with Striker Assembly) 901-113376 Lower Lid Support M5 SEMS Screw... -
Page 35: Lid (Internal)
Lid (internal) Item Part number Description 901-114563 Lid Arm Assembly 901-114524 Dual Float Switch Relay Assembly 901-112470 Pressure Switch Assembly 901-111547 Latch Packer 901-114341 Lid Plate 901-111587 Lid Seal Assembly 900-013486 Spray Vent 900-013522 Screw M5x16 SCKT CSK HD 901-111288 Spray Inlet 902-111516 Screw M5x20 Pozi Pan... -
Page 36: Top Assembly Of Cabinet
Top assembly of cabinet Item Part number Description 902-110877 Cabinet Top 901-111006 Hopper / Top Seal Page 36... -
Page 37: Main Pump Removal Diagram
Main pump removal diagram Page 37... -
Page 38: Mechanical Assembly Removal Diagram
Mechanical assembly removal diagram Page 38... -
Page 39: Mechanical Assembly Servicing Diagram
Mechanical assembly servicing diagram Item Part number Description 955-051206 O Ring 901-013921 Impeller Hub 901-114581 Hub Spacer 901-013926 Mechanical Seal 901-111573 Seal Housing Assembly 901-111266 Motor Hinge Plate 910-014614 Motor 120V-1-60Hz 901-111578 Speed Sensor 901-013924 Water Thrower 901-114580 Anti-vibration pad 901-111568 Sealed Screw 728-006118... -
Page 40: Plumbing Diagram
Plumbing diagram Page 40... -
Page 41: Plumbing Parts List
Plumbing parts list Item Part number Description 604-000131 Ø18mm X Ø13mm Braided Hose 800mm 904-111546 Hose Stub 901-111546 Hose Stub 907-111546 Hose Stub 901-013998 Service Valve 901-013958 Reducing T 527-000139 Ø13.5mm x Ø8mm Braided Hose 2030mm 901-101313 10mm Equal T 608-000131 Tube 3id X 6od Clear PVC 1320mm... -
Page 42: Control Enclosure
Control enclosure Item Part number Tag # Description 1 ph. 901-111557 Power Supply 900-030209 Contactor 902-030154 Overload Device 4.0-6.2A 106-031088 Relay 100-031012 Grey Terminal 130-031012 End Cover 127-031012 Fused Terminal 15A 113-031099 Fuse 12A HBC 20mm x 5mm Dia 128-031012 End Cover 129-031012 End Stop... -
Page 43: Wiring Diagram - Single Phase
Wiring diagram – single phase Page 43... -
Page 44: Control Gear
Control gear Part number Description Function 910-014614 Motor 902-100226* Water Pump* Mains Fuse 15A (1Φ) 127-031012 113-031099 Fuse 12A HBC 20mm x 5mm Dia 900-030209 Motor Contactor Motor control 106-031088 Water Pump Relay Control water pump 901-111557 Power Supply Supply 24V DC output 902-030154 Overload Device 4.0-6.2A Motor control... -
Page 45: Fault Finding
7. Fault finding Electrically isolate the machine before any maintenance Maintenance should only be performed by qualified personnel Always check the indicator lights on the machine before calling maintenance staff, as simple remedies may work. Problem Possible causes / resolution Lack of water or a failure to circulate within the machine. - Page 46 Once open check the operation of the latch and replace as necessary. Foreign object present. Investigate and remove. Unable to close lid The pulveriser or pump mechanical seal is leaking: • Fit a new mechanical seal in the main assembly, or if the pump is leaking, exchange this for a new part.
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Page 47: Identification Of Fault Codes
Identification of fault codes Problem Possible causes / resolution Latch not engaged, display flashes Contactor circuit fault: • Check operation of rear positive break switch. • Main contactor fault. • Check contactor connections, replace contactor if necessary. Overload trip: Motor has tripped out on overload, probably jammed therefore switch off at isolator and remove the obstruction from the hopper. - Page 48 • Check hinge actuator motor is working. • Clutch worn, increase spring tension. Latch Actuator Fault, Lid fails to latch or unlatch within 4s. • Check that nothing is obstructing the lid. • Check latched and unlatched micro switches for continuity. •...
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