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Summary of Contents for Vahle SLSM
- Page 1 TRANSLATION OF THE ORIGINAL GERMAN OPERATING INSTRUCTIONS SLSM INSTALLATION MANUAL MAINTENANCE MANUAL SYSTEM MANUAL EN-V 1.01...
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Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ............... . . General . -
Page 4: General
GENERAL GENERAL About these instructions Symbols Safety instructions in this manual are identified by symbols. Each safety instruction begins with signal word that indicates the severity of the hazard. The various types of warnings and safety instructions and their struc- ture are explained below. -
Page 5: Copyright Protection
GENERAL NOTICE! This indicates a reference to another place in this text or another document. This combination of a symbol and a signal word indicates a reference to another place in this text or in a different document. ► The places in the text or references to other documents are identified here. TIPS AND RECOMMENDATIONS! ►... -
Page 6: Disclaimer
We reserve the right to make technical changes to improve the usability and for further development. Customer service Paul Vahle GmbH & Co. KG Westicker Str. 52 Tel: +49 (0) 2307 704-0... -
Page 7: Warranty
• The buyer performs the assembly or repairs himself during the warranty period or has repairs performed by third parties. • If the product has been handled or maintained inappropriately. • Use of spare parts that are not genuine Vahle parts. • Failure to observe the information in this documentation. ... -
Page 8: Safety Instructions
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS Safety This section gives an overview of all important safety aspects relating to the protection of personnel as well as the safe use and fault-free operation. Other, task-specific safety instructions can be found in the sections on the individual phases of the product's life. -
Page 9: General Risks
SAFETY INSTRUCTIONS General risks The following section describes residual risks that arise even if the device is used as intended. Observe the safety instructions listed here in the other sections of these instructions to reduce the risk of injuries or dam- age to property and equipment and to avoid dangerous situations. -
Page 10: Danger From Electrical Energy
SAFETY INSTRUCTIONS 2.3.1 Danger from electrical energy Perform the following safety work according to VDE 0105-100 (this work must be carried out by a qualified elec- trician, see chapter: "2 security"). Activate The required separation distances must be established. Secure against restart During work, a prohibition sign must be attached reliably on switching handles or drives of switches, control units, pressure and sensing devices, safety parts, circuity breakers that have been used to unlock a system... -
Page 11: Responsibilities Of The Operating Company
SAFETY INSTRUCTIONS Responsibilities of the operating company Definition of the operating company The owner is listed in the order confirmation and has the following owner obligations: Owner obligations The system is put to commercial use. The owner of the system is therefore subject to laws and regulations on workplace health and safety. -
Page 12: Personnel Requirements
SAFETY INSTRUCTIONS Personnel requirements 2.5.1 Qualifications The tasks described in this manual present various requirements to the qualifications of the persons perform- ing them. WARNING! Hazard in case of insufficient qualification of personnel! Insufficiently qualified persons are unable to judge the risks when working on the sys- tem, which puts them and others at risk if severe or fatal injuries. -
Page 13: Personal Protective Equipment
SAFETY INSTRUCTIONS Personal protective equipment Every person who is instructed to work on the system or in the vicinity of the system (support personnel) must wear personal protective clothing/equipment for the suitable type of their work. Personal protective equipment has the purpose of protecting personnel against hazards to their health and safety at work. -
Page 14: Safety Devices
SAFETY INSTRUCTIONS Safety devices WARNING! Danger from non-functional safety devices! Non-functional or disabled safety devices cause a risk of severe injuries or even death. ► Before beginning any work, verify that all safety devices are functional and in- stalled properly. ►... -
Page 15: Signage
SAFETY INSTRUCTIONS Signage The following symbols and information signs may be in the work area. They apply to the immediate environ- ment of their location. DANGER! Danger of life due to electrical current! Contact with live parts can result in life-threating injuries. ►... -
Page 16: Technical Data
TECHNICAL DATA TECHNICAL DATA Technical specifications Power supply, 2 poles [V DC] 48 Traveling speed [m/s] 4 Acceleration [m/s Charging current [A] 40 (60 peak) Operating temperature [° C] - 30 to + 55... -
Page 17: Layout And Function
LAYOUT AND FUNCTION Brief system description The SLSM system is distinguished by its compact construction which makes it ideal for installation in the guide rail. The system continues to offer the following properties: • Modular structure for variable system lengths •... -
Page 18: Assembly Overview
LAYOUT AND FUNCTION Assembly overview Access ramp Access ramp AFR-265-SLSM-2-100 ID no. 0590708/00 Length [mm] 265 Width [mm] 30 Height [mm] 12 Incline [°] 2.6 Grating hanging [mm] 50 Feed terminal Feed terminal ES-SLSM-2-100 ID no. 0590706/00 Number of poles: 1x +pole 2x –pole... - Page 19 LAYOUT AND FUNCTION Hanger Hanger AH-SLSM-4-13,5 ID no. 0590709/00 Plate thickness [mm] 4 Plug connector Plug connector VM-STV-100-SLSM ID no. 0590710/00 Max. current [A] 100 at 100 % duty cycle Length [mm] 120 Width [mm] 8 Height [mm] 3.5 (3.6 with spring)
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Page 20: Commissioning
COMMISSIONING COMMISSIONING Safety instructions for commissioning WARNING! Risk of injury in case of improper operation! Improper operation may result in serious injury or property damage. ► Observe the safety instructions from chapter “2 Safety instructions.” ► Are all acceptance reports available? (initial startup) ►... -
Page 21: Installation
COMMISSIONING Installation 5.2.1 Hanger preparation Hole pattern of contact rail Hole pattern of feed terminal Hole pattern of access ramp ... -
Page 22: Installation System
COMMISSIONING 5.2.2 Installation System Inserting plug connector Assembly steps: 1. Push two plug connectors halfway into the con- tact bar / feed terminal. Connecting contact bars / Connecting feed terminals Assembly steps: 1. Connect the next contact bar / feed terminal with the plug connectors, without leaving a gap be- tween the housings. -
Page 23: Installing Current Collector
COMMISSIONING Attaching the system Requirements: The hole pattern is prepared according to side Assembly steps: 1. Clips the hangers in the bar so that they audibly engage. 2. Place the bars on the hangers in the prepared bore holes. Connection Assembly steps: 1. -
Page 24: Maintenance
► Breathing protection mask acc. to EN 149, min. protection level FFP3. Vahle product ID: 10017880 ► Never blow out the mask with compressed air. ► Use suction with filter class H (retrofitting of HEPA filter required). - Page 25 MAINTENANCE The purpose of these chapter is primarily to maintain the desired condition and to maintain the capacity of the system. By avoiding disturbances and unplanned downtimes, regular maintenance can increase the utilization rate. The prerequisite is an efficient planning of the maintenance work and the maintenance material. In order to be able to carry out a safe maintenance by suitably trained personnel, the following notes must be observed: DANGER! Danger of life due to electrical current!
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Page 26: Rail Maintenance
MAINTENANCE Rail maintenance Interval Service/monitoring tasks Personnel Daily • Check safety equipment and operating Operator behavior of the system. Monthly • Visual inspection of general condition. Technician/elec- Also take note of expansion of the con- trically qualified ductor rails and of burn marks. Replace person damaged burnt parts. -
Page 27: Current Collector Maintenance
MAINTENANCE Current collector maintenance Interval Service/monitoring tasks Personnel Daily • Check safety equipment and operating Operator behavior of the system. Monthly Mechanical checks Technician/elec- trically qualified • Check mobility of joints, bearings, and person hinge pins. Inspection for mechanical damage of any type. -
Page 28: Transport And Storage
TRANSPORT AND STORAGE TRANSPORT AND STORAGE Safety instructions for transport and storage NOTICE! Damage due to improper transport or storage. Improper transport or storage may cause significant property damage! ► Storage temperature: 0 °C to +45 °C ► Storage location: Indoors, dry, no exposure to chemicals. ►... -
Page 29: Disassembly And Disposal
All accessories must be checked for wear. Only parts in a perfect condition may be used again. ► Only genuine VAHLE replacement parts may be used. During replacement it is essential to observe the instructions in chapter 2.3.1 . • Switch off the system and secure it against being switched back on. -
Page 30: Disposal
DISASSEMBLY AND DISPOSAL Disposal At the end of the system's service life, the system must be disassembled and disposed of in an environmentally friendly manner according to local laws and regulations. NOTICE! Electronics are special waste! Observe locally applicable laws and regulations for dis- posal. -
Page 31: Index
DISASSEMBLY AND DISPOSAL INDEX Activate 7 Determine absence of voltage 7 Electrically qualified person 9 Grounding and short-circuiting 7 Isolation 7 Operating company 8 Owner obligations 8 Qualifications 9 Requirements to personnel 9 safety aspects 5 Safety information 2 Storage temperature 25 Switch on again 7 Symbols 1... - Page 32 Technical Documentation DQS - certified in accordance DIN EN ISO 9001:2015 OHSAS 18001:2007...
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