Premier Tech Aqua Solido Smart Series Operating Manual
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Premier Tech Aqua Solido Smart Series Operating Manual

Single-chamber biological nutrient removal wastewater treatment plant
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Operating Manual Including Operations Logbook
Manual for Installation, Commissioning, and
Maintenance
Single-Chamber Biological Nutrient Removal Wastewater Treatment
Plant
Premier Tech Aqua Ltd
2 Whitehouse Way
South West Industrial Estate
Peterlee, County Durham,
SR8 2RA
Tel: +44 (0)870 264 0004, Fax: +44 (0)870 264 0005
Email: ptauk-sales@premiertech.com,
Web:www.premiertechaqua.co.uk

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  • Page 1 Operating Manual Including Operations Logbook Manual for Installation, Commissioning, and Maintenance Single-Chamber Biological Nutrient Removal Wastewater Treatment Plant Premier Tech Aqua Ltd 2 Whitehouse Way South West Industrial Estate Peterlee, County Durham, SR8 2RA Tel: +44 (0)870 264 0004, Fax: +44 (0)870 264 0005 Email: ptauk-sales@premiertech.com,...

  • Page 2: Table Of Contents

    OM0012 Solido SMART OM Rev 66 19022019 About this document..................8 1.1 Scope....................... 8 1.2 Symbols used ................... 9 1.3 List of abbreviations u sed ............... 10 Intended use....................10 Safety instructions ..................11 Description of functions .................. 13 4.1 Component overview ................13 4.2 General....................
  • Page 3 OM0012 OM0012 Solido SMART OM Rev 65 7.3.6 Laying the control cable............. 33 7.3.7 Connecting the t echnology capsu le ..........34 7.3.8 Installin g outlet (Pumped v ersion) ..........34 7.3.9 Installin g the flap valve in the pump (pumped v ersion ) ....35 S40 control unit and available settings .............
  • Page 4 OM0012 OM0012 Solido SMART OM Rev 65 Overview of the MOST IMPORTANT information for the operator Safety instructions Caution: The electrical components must be connected, started up, and opened only by qualified authorised personnel. The pow er cord must be protected w ith a 30 mA residual-current circuit breaker.
  • Page 5 PREMIER TECH AQUA (see the relevant section in the chapter “Installation instructions”) are prohibited and w ill void any w arranty claims.
  • Page 6 OM0012 Solido SMART OM Rev 64 0112.2017 An overview of the MOST IMPORTANT information for installation and assembly Installing the container Caution: When installing the tank, you must observe the accident prevention regulations and the specific installation instructions for the tank (see the reference in chapter 1.1).
  • Page 7 OM0012 Solido SMART OM Rev 64 0112.2017 Assembling the Solido SMART ® wastewater treatment technology Please observe the follow ing safety instructions and assembly steps: Determ ine the location for the control unit Note: The control unit should not be positioned in direct rain or sunlight. It should be located betw een 10m and max.

  • Page 8: About This Document

    OM0012 Solido SMART OM Rev 64 0112.2017 1. About this document Scope The “Technical Documentation for the Solido SMART SBR Wastew ater Treatment System” refers primarily to the handling of the Solido SMART as a technical configuration of Solido SMART small w astewater treatment plants. It is part of a series of technical documents that describe the installation, start- up, operation, function, maintenance, and repair of Solido SMART small w astew ater treatment plants and their options:...

  • Page 9: Symbols Used

    OM0012 Solido SMART OM Rev 64 0112.2017 Symbols used In this document, special information and safety instructions are indicated w ith the follow ing symbols: Warning: Disconnect the w astew ater treatment plant from the pow er supply before you continue w ith the measures described below (repair, maintenance). Caution: Safety instructions that have to be follow ed to prevent a risk to life, risk of injury to persons and damage to the w astewater treatment plant.

  • Page 10: List Of Abbreviations Used

    OM0012 Solido SMART OM Rev 64 0112.2017 List of abbreviations used These instructions frequently use abbreviations (abb.) to make the document easier to read. You can find the meaning of these abbreviations in the list below : 2. Intended use Thank you for choosing a Solido SMART small w astewater treatment plant.

  • Page 11: Safety Instructions

    OM0012 Solido SMART OM Rev 64 0112.2017 3. Safety instructions For the operation of the small wastewater treatment plant installation Caution: Electrical components are to be connected, started up, and opened only by authorised specialist personnel. The pow er cord must be protected w ith a 30 mA residual-current circuit breaker.
  • Page 12 OM0012 Solido SMART OM Rev 64 0112.2017 In-house inspection, repair, and maintenance Caution: Maintenance w ork must be carried out only by an authorised specialist company. The proper operation of the small w astew ater treatment plant must be checked regularly (tw ice a year, ideally) as part of a maintenance contract.

  • Page 13: Description Of Functions

    OM0012 Solido SMART OM Rev 64 0112.2017 4. Description of functions Component overview Solido SMART Component overview Legend for the component overview: 1 - MILL3SR tank (example) Calmed inlet DN110 2 - Solido SMART technology Clearw ater lifter (KWH) capsule w ith compressor and Outlet (100mm) solenoid valves 10 - Float sw itch (SWS)
  • Page 14 OM0012 Solido SMART OM Rev 64 0112.2017 Solido SMART Pumped Component overview Legend for the component overview: 1 - MILL3SR tank (example) Calmed inlet DN110 2 - Solido SMART technology Clearw ater Pump c/w w ith a flap capsule w ith compressor and valve on hanging Chains solenoid valves Outlet (32mm Compression)

  • Page 15: General

    OM0012 Solido SMART OM Rev 64 0112.2017 General The Solido SMART small w astew ater treatment plant combines all the benefits of the trusted SOLIDO technology in an extremely compact space. The SBR procedure used w orks in a similar w ay to a municipal treatment plant - by directly aerating the incoming w astewater without a primary treatment compartment.
  • Page 16 OM0012 Solido SMART OM Rev 64 0112.2017 Interm ittent aeration Aeration/mixing is performed w ith tube diffusers. During a cycle, aeration is performed intermittently to supply micro-organisms w ith oxygen and ensure the required level of mixing. Intermittent aeration/sedimentation and discharge of clearwater Sedim entation and discharge of clearw ater At the end of a cycle, phase separation betw een the activated sludge and clearw ater is performed in a sedimentation phase lasting 90 minutes at minimu m,...
  • Page 17 OM0012 Solido SMART OM Rev 64 0112.2017 Plot provided by the manufacturer, pump performance is subjected to ISO 9906 tolerances...
  • Page 18 If it appears that the plant is underloaded or overloaded, these parameters mus t be adjusted according to the actual conditions by a specialist company upon consultation w ith Premier Tech Aqua. For a detailed description of how the controller w orks, see chapter “8. S40 control unit and available settings”.
  • Page 19 OM0012 Solido SMART OM Rev 64 0112.2017 Sam pling device The Solido SMART system allow s you to take samples using • an integrated sampling pot in the reactor w ith an emergency overflow function that is safe from floating material The sample is a mixed sample from the preceding clearw ater discharge that provides a sufficiently representative sample;...

  • Page 20: Operating Notes

    OM0012 Solido SMART OM Rev 64 0112.2017 5. Operating notes You help to prevent operating failures through your everyday conduct as the operator of the Solido SMART small w astewater treatment plant and by performing regular checks. If you observe the operational guidelines listed here, you w ill save unnecessary costs w hile protecting the environment.
  • Page 21 OM0012 Solido SMART OM Rev 64 0112.2017 Dispose of the follow ing objects and substances in the proper w ay instead of contaminating w astew ater (drain, toilet) w ith them. Blocking sm all w astewater Alternative disposal treatm ent plant through: Adhesive plasters Dustbin Bathroom w ipes, w et...

  • Page 22: General Recommendations

    OM0012 Solido SMART OM Rev 64 0112.2017 General recommendations Econom ical cleaning agent dosages An increasing number of “strong cleaning agents” are available on the market, w hich contain substances that feed on the oxygen necessary for the purification process and compromising the active bacteria. The use of w ashing and cleaning solutions should be kept to a basic m inim um to achieve optim al effluent quality.

  • Page 23: Daily Function Check

    Follow the instructions in chapter “6.2 Monthly in-house inspection”. Half-yearly maintenance Premier Tech Aqua recommends that the tank is fully inspected and tested by a suitably qualified service com pany every 6 months. Other maintenance recommendations The Solido SMART is a stationary electrical system. Like all electrical systems of this type, its safety should be tested once a year by an electrical technician according to BS EN 61557 or BS 7919:2000.

  • Page 24: Monthly In-House Inspection And Half-Yearly Maintenance

    OM0012 Solido SMART OM Rev 64 0112.2017 6. Monthly in-house inspection half-yearly maintenance As the operator of a small w astew ater treatment plant, you are obligated to: • Have a monthly in-house inspection performed or to perform it yourself if you have an appropriate certificate of competence •...

  • Page 25: Monthly In-House Inspection

    OM0012 Solido SMART OM Rev 64 0112.2017 Monthly in-house inspection As a qualified operator, you m ust perform the following w ork on a m onthly basis or have it performed by a company commissioned by you: • Perform a visual inspection of the discharge (and in the inspection chamber if necessary) to check for suspended solids output.

  • Page 26: Half-Yearly Maintenance

    OM0012 Solido SMART OM Rev 64 0112.2017 Half-yearly maintenance General m aintenance (legally required) Have maintenance performed on the w astew ater treatment plant by a specialist com pany on a half-yearly basis. The follow ing w ork is to be performed and recorded in the operations logbook : •...
  • Page 27 OM0012 Solido SMART OM Rev 64 0112.2017 • General cleaning maintenance, e.g. removal of sediment deposits • Inspection of the structural condition of the plant • Checking that aerobic and anoxic duration is sufficient • Checking the concentration of oxygen in the SBR basin (SBR reactor) •...

  • Page 28: Installation And Start-Up

    OM0012 Solido SMART OM Rev 64 0112.2017 7. Installation and start-up Checking the system components for completeness Before installation check that all components are complete and flaw less. Contents of the box Quantity Description 1 pc Technology capsule 1 pc Control cable, grey, w ith connection plug (15 m or 30 m);...
  • Page 29 OM0012 Solido SMART OM Rev 64 0112.2017 Attached in the container: Loose: In the accessory pack: Attached in the container: Loose: Item Quantity Description 1 pc Air inlet support w ith 3 m hose, DN25 1 pc Hose to connect outlet to pump (Pumped version only) In the accessory pack: Upper piece of the underground sewer sludge removal 1 pc...

  • Page 30: Checklist Before Assembling The Solido Smart Package Sewage

    OM0012 Solido SMART OM Rev 64 0112.2017 Basic components of the SOLIDO SMART SBR w astewater treatment system are pre-installed in the treatment tank(see figures): Pre-installed com ponents in the treatment tank Solido SMART Pumped Solido SMART Item Quantity Description 1 pc Shaft 1 pc...
  • Page 31 OM0012 Solido SMART OM Rev 64 0112.2017 sewage treatment plant 1. Is the control unit located betw een 10 m and 30 m aw ay from the treatment plant?  Is the control unit protected from rain and sun? Is the Solido SMART cable long enough? (Alternatively: set up external control columns next to the plant) 2.

  • Page 32: Treatment Plant

    OM0012 Solido SMART OM Rev 64 0112.2017 Assembly steps for the Solido SMART package sewage treatment plant 7.3.1 Installing the shaft assem bly set • Install the seals and the cable holder for the shaft assembly set as required. • Fit the extension pieces as per UTG9509/UTG9510 installation guidelines.

  • Page 33: Positioning Th E Pump At The Appropriate Lev El (Pumped Version)

    OM0012 Solido SMART OM Rev 64 0112.2017 7.3.4 Positioning the pum p at the appropriate level (pum p ed version) The pump needs to be positioned at a specific height that is pre-arranged based on the length of the chain. Modifications on the chain links is not recommended as this might have an impact to the performance of the plant (alter emptying volumes and in-balance the tank).

  • Page 34: Connecting The Technology Capsule

    OM0012 Solido SMART OM Rev 64 0112.2017 • Seal the conduit so that no unpleasant smells can escape. Do not glue it in, etc., because the control cable may need to be pulled out in the case of damage. 7.3.7 Connecting the technology capsule •...

  • Page 35: Installing The Flap Valve In The Pum P (Pum Ped Version)

    OM0012 Solido SMART OM Rev 64 0112.2017 7.3.9 Installing the flap valve in the pum p (pum ped version) The flap valve is a rubber valve that must to be positioned in the entrance of the pump to nullify any possibility of reversed flow . Flow direction...
  • Page 36 OM0012 Solido SMART OM Rev 64 0112.2017 NOTES:...

  • Page 37: S40 Control Unit And Available Settings

    Read the technical documentation! Caution/Note: Do not dispose of obsolete devices as domestic w aste; hand them to specially designated collection points or return them post-paid to PREMIER TECH AQUA. Caution/Note: Disconnect the mains plug before you carry out repairs.

  • Page 38: Navigation In The Control Menu

    OM0012 Solido SMART OM Rev 6 16.10.2017 The follow ing terms and abbreviations are used on the control unit user interface: aeration: The aeration process that occurs during the cycle Break betw een the intermittent aeration intervals pause: Break betw een the intermittent aeration intervals DENI phase: 90-minute sedimentation phase at the end of a cycle Sedim entation:...

  • Page 39: Settings During Start-Up

    OM0012 Solido SMART OM Rev 6 16.10.2017 Settings during start-up If the S40 control unit is being connected to the Solido SMART plant and mains supply, the start-up routine is started automatically. Important plant parameters are defined, in which the following logic applies in the three-line “pop-up”...

  • Page 40: Power Failure Recognition

    OM0012 Solido SMART OM Rev 6 16.10.2017 Once start-up is complete, the control unit starts w ith a clearw ater discharge process. The basic screen then appears and the control unit returns to the current cycle after a short synchronisation pause: The green, upper LED on the control unit illuminates, show ing that it is ready for operation.

  • Page 41: Other Main Menu Levels

    OM0012 Solido SMART OM Rev 6 16.10.2017 8.6.2 Other m ain m enu levels Press the arrow buttons to navigate from the basic screen through the main menu levels Display the operating hours for individual process and for the w hole plant . Press the confirmation button to sw itch to a w eekly display.
  • Page 42 OM0012 Solido SMART OM Rev 6 16.10.2017 The Holiday setting can be activated or deactivated and set to max. 30 days; in this time, the aeration time is reduced to 50% of the set value BEL and/or KWH/d: planned running times per day ->...

  • Page 43: Application Example In The Password-Protected

    OM0012 Solido SMART OM Rev 6 16.10.2017 8.6.3 Application exam ple in the passw ord-protected Select type of plant area: A Solido SMART plant is set to top w ater level (TWL) C w ith 4 PE and a 80 l/min compressor and is to be changed to TWL N/D w ith 4 PE and a 60 l/min compressor: Choose Service in the main menu.
  • Page 44 OM0012 Solido SMART OM Rev 6 16.10.2017 Use the middle button to confirm Cont. CW discharge YES Note: Alternatively, intermittent CW discharge only w hen there are dow nstream filtration units Use the arrow buttons to change the compressor type from 80 l/min to 60 l/min and choose the middle button to confirm...
  • Page 45 OM0012 Solido SMART OM Rev 6 16.10.2017 Use the arrow buttons to change the type of plant from SOLIDO smart C to N/D and choose the middle button to confirm Press middle button again, then select the number of persons PE Press the middle button to confirm KWP instead of KWH NO Press the middle button again to close the...

  • Page 46: Start125%" Start-Up Phase

    OM0012 Solido SMART OM Rev 6 16.10.2017 “Start125%” start-up phase 8.6.4 After start-up and/or each change of plant type, the “Start125%” start- up phase is alw ays activated automatically. During the subsequent 240 days, the aeration time is automatically increased to 125% of the set value, but at max.

  • Page 47: Solido Smart S40 Menu Overview

    OM0012 Solido SMART OM Rev 6 16.10.2017 Solido SMART S40 menu overview...
  • Page 48 OM0012 Solido SMART OM Rev 6 16.10.2017...

  • Page 49: Alarm Relay (For An External Signaller)

    OM0012 Solido SMART OM Rev 6 16.10.2017 Alarm relay (for an external signaller) The control unit has an alarm relay, w hereby contacts 11 and 12 of the relay can be connected to an external signalling device (e.g. w arning light). Ensure that the external device has a separate pow er supply so that a pow er failure in the control unit can also be signalled.

  • Page 50: Operational Failures And Resolving Them

    OM0012 Solido SMART OM Rev 6 16.10.2017 9. Operational failures and resolving them S40 control alarm messages In the event of an alarm, an acoustic signal sounds and the red LED starts to flash. The standard version of the Solido SMART plants (basic controller version) can display the following alarm messages in the bottom line on the...
  • Page 51 OM0012 Solido SMART OM Rev 6 16.10.2017 Measures to be taken w hen an alarm occurs Recommendations for the operator: • Press the m iddle button once  The w arning signal is permanently stopped  The red LED light continues to flash ...

  • Page 52: Other Failures

    OM0012 Solido SMART OM Rev 6 16.10.2017 Other failures In addition to the monitoring function performed by the control unit (see chapter “9.1 S40 control alarm messages”), the basic plant functions must be checked w ith visual inspections. It is important to be able to recognise unusual water levels. Plant fault Probable cause Repair...
  • Page 53 OM0012 Solido SMART OM Rev 6 16.10.2017 Plant fault Probable cause Repair Not enough The aeration is The function of the aeration oxygen (O not w orking or is can be checked by in the SBR insufficient because sw itching it on in manual reactor, possibly the tube diffuser is mode.
  • Page 54 OM0012 Solido SMART OM Rev 6 16.10.2017 Plant fault Probable cause Repair The purification Most of the faults In the interest of the efficiency of mentioned above lead environment, you should the plant is to reduced purification contact your service unsatisfactory efficiency company immediately to...

  • Page 55: Appendix

    OM0012 Solido SMART OM Rev 6 16.10.2017 10. Appendix 10.1 Technical data and environmental conditions for the control unit Technical Data Housing material: Polycarbonate for wall mounting Dimensions: 200 x 120 x 60 mm Type of protection: IP54 Supply voltage: 230 V AC, 50 Hz Control: Time-controlled using real time clock...

  • Page 56: Wire Configuration/Terminal Scheme For Solido Smart With S40 Control

    OM0012 Solido SMART OM Rev 6 16.10.2017 10.2 Wire configuration/terminal scheme for Solido SMART with S40 control Electrical socket Basic S40 version Aggregate Function Plug pin no. Compressor KWH valve (or KWP) Free Free SWS ON...

  • Page 57: Technical Data For Solido Smart Technology Capsule

    OM0012 Solido SMART OM Rev 6 16.10.2017 10.3 Technical data for Solido SMART technology capsule Outer dimensions of D = 340mm, H = 252mm technology capsule: (High capsule: H = 352mm) Material: HDPE Approval: UN / 1H2 / X 38 / S Protection class: IP55 Relative humidity:...

  • Page 58: Ec Declaration Of Conformity

    Hamburg, 24/05/2016 Date of first marking: 15/02/2016 Marco Rumberg, CEO PREMIER TECH AQUA GmbH and Documentation Representative Document no.: DOKK5453...

  • Page 59: Declaration Of Performance According To The Construction Products Regulation (Baupvo)

    KSTAxxxx: -2600, -3000, -4500, -3100, -3500, -5000, -5200, -7600, -9900 Purpose of use Packaged wastewater treatment plant for treating domestic wastewater Manufacturer PREMIER TECH AQUA GmbH, Bei der neuen Münze 11, 22145 Hamburg, Germany Authorised representative Marco Rumberg CEO, rumm@premiertech.com System for evaluation...

  • Page 60: Solido Smart Operations Logbook

    OM0012 Solido SMART OM Rev 6 16..2017 11. Solido SMART operations logbook ® Operating hours (m onthly check) Com m ents/specific incidents In/outlets okay? Sludge rem oval? Total running tim e Com pressor Clearw ater lifter KWH Date Maintenance, pow er failure, errors, [h:m in] [h:m in] [h:m in]...
  • Page 61 OM0012 Solido SMART OM Rev 6 16..2017 11. Solido SMART® operations logbook Operating hours (m onthly check) Com m ents/specific incidents In/outlets okay? Sludge rem oval? Total running tim e Com pressor Clearw ater lifter KWH Date Maintenance, pow er failure, errors, [h:m in] [h:m in] [h:m in]...

  • Page 62: Master Data Sheet For Your Solido Small Wastewater Treatment Plant

    You can use this sheet to keep a record of important technical details about your small wastewater treatment plant. With these details, your maintenance service company or the PREMIER TECH AQUA service team can provide quick assistance at any time. Please note that these details are required if you wish to make a warranty claim.

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