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T3 Motion 020-00012 Service Manual

Power socket / light board replacement
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Document Number:
040-00068
Form Instructions
SERVICE MANUAL, POWER SOCKET / LIGHT BOARD REPLACEMENT
Title
Operation
Sub Assembly
Description
Man Occup.
Standards
Equipment
List
1- P/S Light Control
2- Phillips screw driver (small)
3- ¼ inch nut driver
4- 1/8 inch Allen wrench
5- Wire cutters
6- Blade screwdriver (small)
Document #
Reference
Docs
Related
Files
RESP
Mark Jones
ENGR
ALL TEXT AND GRAPHICS
COMPUTER GENERATED, DO
NOT REVISE MANUALLY
Rev
1
SERVICE MANUAL
Machine Occup.
Equipment
T3 Motion
Any
Any
Any
Any
Any
Description
T3MOTION, INC. PROPRIETARY INFORMATION
This document is the sole property of T3MOTION, Inc. The release of data
contained in this document and the reproduction of this document in whole
or in part, without the written permission of T3MOTION, Inc. is prohibited.
Description
Cycle Time
Setup Time
Manufacturer
Document #
Date
ECO#
2/14/2008
00239
Batch Qty
Qty
1
1
1
1
1
1
Description
SHEET 1 of 12
Form 040-00068 Rev.1

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Summary of Contents for T3 Motion 020-00012

  • Page 1 Setup Time Batch Qty Standards Equipment Manufacturer Equipment List 1- P/S Light Control T3 Motion 2- Phillips screw driver (small) 3- ¼ inch nut driver 4- 1/8 inch Allen wrench 5- Wire cutters 6- Blade screwdriver (small) Description Description Document #...
  • Page 2 SERVICE MANUAL Item# Part # Description 020-00012 P/S Light Control Assembly T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 040-00068 subject to the restriction on the cover or title page of this...
  • Page 3 SERVICE MANUAL Serious electrical shock can occur if precautions are not followed. • ALWAYS TURN OFF POWER BREAKER IN GLOVE BOX AND REMOVE POWER MODULES BEFORE PERFORMING ANY ELECTRICAL WORK. Power breaker in glove box Power modules • ALSO SET THE PARKING BRAKE PRIOR TO ANY WORK. Parking brake T3MOTION PROPRIETARY INFORMATION Document No...

  • Page 4: Work Instructions

    SERVICE MANUAL WORK INSTRUCTIONS: Recommended tools for replacing the power socket / light board assembly. See equipment table above for the details. 2- Phillips screwdriver 3- ¼ inch nut driver 4- 1/8 inch Allen wrench 5- Wire cutters 6- Blade screwdriver New power socket / light board.
  • Page 5 SERVICE MANUAL Squeeze tangs to release the clasps. Using the 1/8 inch Allen wrench, remove the four fasteners that attach the access panel. Remove the bottom two first. Remove access panel. T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 040-00068 subject to the restriction on the cover or title page of this document.
  • Page 6 SERVICE MANUAL Remove the two small Phillips head screws holding the red/pink board in place. Gently lower the hinged panel. Do not force, if it does not open all the way easily, carefully guide the wires to allow for some slack in them. If you cannot get enough slack in the wires, check to see if clipping a nylon wire tie is necessary.
  • Page 7 SERVICE MANUAL This is a view of the fully exposed board from the left hand side of the vehicle. Unplug the four connectors positioned along the left side of the board. Take your time and be sure to release the locking tabs on them. Locking tabs If any of the connectors are too tight to release by hand, a small screwdriver can be carefully used to separate them.
  • Page 8 SERVICE MANUAL Remove the two Phillips head screws holding this metal connector in as shown. Unplug the connector. Using the ¼ inch nut driver loosen the four nylock nuts fastening the board down. Leave them finger tight and on the studs for now so you can remove them by hand to lessen the chance of dropping them.
  • Page 9 SERVICE MANUAL After removing the nylock nuts, washers and grommets from the four studs, lift the board out. You may have to use a screwdriver to help lift it off the studs. Be sure to leave the grommets under the board on the studs.
  • Page 10 SERVICE MANUAL Do not over tighten the nylock nuts. They only need to be snug. Do not over compress the grommets. They are for shock absorption. Note slight compression of grommets. Reattach the metal connector with the two Phillips head screws. Plug the four connectors on the left side into their receptacles.
  • Page 11 SERVICE MANUAL Close the hinged red/pink panel. Install the two small Phillips head screws to secure it. 10.0 Re-install access panel. Align holes of panel with threaded holes. T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 040-00068 subject to the restriction on the cover or title page of this document.
  • Page 12 Once all four fasteners are hand threaded, tighten them down with the Allen wrench. Do not over tighten; they only need to be snug. 10.3 Re-install pannier bag by securing all four plastic clasps. For addition information, contact T3 Motion at: (714)-619-3600. T3MOTION PROPRIETARY INFORMATION Document No Revision...