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Jansen 499.007 Operating Instructions Manual

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Operating instructions
Jansen welding table 499.007

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Summary of Contents for Jansen 499.007

  • Page 1 Operating instructions Jansen welding table 499.007...
  • Page 2 Read the operating instructions carefully before use! These instructions are intended for the service and operating personnel. Jansen AG Industriestrasse 34 Postfach 220 CH-9463 Oberriet Switzerland Tel: +41 71 763 91 11 Fax: +41 71 761 22 70 Internet: www.jansen.com E-Mail: info@jansen.com...

  • Page 3: Table Of Contents

    Table of content Preface and introduction ..................4 Preface ......................4 Hazard symbols ....................5 Correct use ..................... 6 Incorrect usage ....................6 Safety regulations ....................7 Placement, commissioning and disassembly ..........8 Placement of the welding bench ..............8 Adjust the height of the bench ..............

  • Page 4: Preface And Introduction

    They are addressed to trained expert personnel (sheet metal workers, fit- ters, welders) that have received initial instruction from Jansen or its representatives. They must be read and applied by all persons working in any way on the welding bench.

  • Page 5: Hazard Symbols

    1.2 Hazard symbols Each hazard symbol in these operating instructions has a colour indicating the se- verity of the hazard. The colour-coding of the hazard symbols and their assignments to severity of hazard are listed as follows. Danger Red symbol: Immediate hazards that always result in severe injuries or death.

  • Page 6: Correct Use

    1.3 Correct use  The welding table is used to aid in welding Jansen steel profiles into fin- ished window and door frames.  It is a clamping device to rivet and weld Jansen steel profiles into complete frames. ...

  • Page 7: Safety Regulations

    2 Safety regulations Appropriate safety equipment must be worn when working with the welding bench (protective gloves, welder's head protection, safety shoes and clothes) This welding bench must be placed so that the clearance to an object, all or any other hindrance is at least 2.5 m to the pivotal point of the device (pivotal point is marked with yel- low-black position point!).

  • Page 8: Placement, Commissioning And Disassembly

    3 Placement, commissioning and disassembly Responsibility: instructed personnel Initial instruction must be provided by personnel from JAN- SEN or its representatives or by personnel from the com- pany providing the machine. These instructed persons are then responsible for instruct- ing and training other persons. Operation of the welding bench is forbidden for untrained staff! 3.1 Placement of the welding bench...
  • Page 9 The welding bench must be placed compliant with the following specifications: When placing the welding table in front of a wall, the clearance to the pivot point must be 2.5m! (The pivot point is marked by a yellow-black position point) The clearance between the pivot point of the welding bench and any hindrance or object must be 2.5m!

  • Page 10: Adjust The Height Of The Bench

    3.2 Adjust the height of the bench The height of the bench can be adjusted to the required working height of 980 – 1050 mm at the corners of the baseplate using a square spanner. Square spanner 3.3 Starting up 3.3.1 Switching on (For details of controls, see Chapter 4.3) 1.

  • Page 11: Switching Off

    3. Turn the main system switch at the control cabinet to the I position  The green control lamp lights up  ready for operation  The green control lamp does not light up  not ready for operation Reason: The motor protection switch has triggered Feed to the footswitch is not OK , e.g.

  • Page 12: Permitted Modes Of Transport

    3.5 Permitted modes of transport Within the premises, the welding bench can be transported or moved in one of two ways: With a forklift (bearing load 2 tons) The cross slides must be closed for transport. Longitudinal slides must be parallel to the foundation.

  • Page 13: Description And Operation

    4 Description and operation The welding bench provides rational and cost-effective production of door and win- dow elements from Jansen steel profiles. 4.1 Configuration The welding bench is comprised of the following components Picture 1: a. Fixed foundation (height on all sides can be levelled) b.

  • Page 14: Description Of Function

    In principle, the bench is a quickly adjustable gauge that guarantees that even single elements can be rationally processed. The JANSEN welding bench has four supporting plates (planar) with clamping devic- es mounted on adjustable slides. The supporting plates are parallel to each other, the stops are arranged at exact angles of 90°.

  • Page 15: Operation

    4.3 Operation 4.3.1 Control cabinet with footswitch Control lamp, green Ready for rotary Main system drive switch Protective hood Emergency stop Control cabinet Mains connection cable Welding bench control connec- tion Rotation footswitch Attention!! The bench must only be rotated when no person is within its slewing range Main system switch at control cabinet to switch off the control volt-...

  • Page 16: Support Plates With Clamping Elements

    4.3.2 Support plates with clamping elements The welding bench is equipped with four support plates, allowing all four corners of an element to be clamped precisely and stably. Configuration: View from above Released corner Horizontal Support plate for welding the underside of the pro- clamping file element...

  • Page 17: Working With Lug Support

    4.3.3 Working with lug support The lug support is mainly used for the lug profiles, with which the inside lug can be supported or easily aligned. First the required dimensions are set using the adjustment spindle. When setting the dimension, the spindle play must be nullified, i.e. always move with the support plates from the inside to the outside to the exact dimension! This thereby nullifies the spindle play.

  • Page 18: Outside Stop

    4.3.4 Outside stop The horizontal clamping elements must be removed when working with the outside stops. First, the adjustment spindles are set to the required dimension. The digital dimen- sion indicators are adjusted to the outer stops, i.e. the dimension indicators match the outer dimensions of the element.

  • Page 19: Adjustment To Required Dimension

    4.3.5 Adjustment to required dimension Dimension indicator The indicated dimension may differ by +/- 1 mm from the effective dimension due to the production tolerances of the spindle! (dimension indication is not used to control the saw cut) Protective cover (folding) Digital display with absolute dimension...

  • Page 20: Faults / Defects

    5 Faults / Defects 5.1 Remedying faults Responsible: instructed personnel or trained electrician Before remedying faults, switch off the welding bench and disconnect from power supply. Make sure that the welding bench is not accidentally switched back on when remedying the fault. Appropriate safety measures must be taken.

  • Page 21: Remedying A Mechanical Fault

    Additional details regarding parameter settings are in the annex. 5.1.2 Remedying a mechanical fault Responsible: instructed personnel The operating personnel must be trained by Jansen or its representatives for this task. Mechanical damages may only be remedied by industrial mechanics or service per- sonnel.

  • Page 22: Determining Defects

    The supporting plates and stops should be wiped off with a dry cloth each time before clamping the profile to remove welding beads and ensure that surfaces remain clean. The welding bench must be cleaned at periodic intervals or when required (to be determined by the operator).

  • Page 23: Repairs / Maintenance

     If questions arise during maintenance then the responsible per- son must immediately contact JANSEN AG.  JANSEN AG accepts no liability for any damages that occur due to lack of contact!  During all work concerning the operation, production or adjust-...

  • Page 24: Repair On Mechanical Parts

    6.1 Repair on mechanical parts  Loosened screw connections must always be tightened.  Only use original spare parts as listed in the spare parts list in the annex.  If safety equipment and devices have to be disassembled then these must be reinstalled and checked immediately after completion of the repair work.

  • Page 25: Additional Instructions

    7 Additional instructions 7.1 Service and spare parts For service and/or repair work or acquisition of spare parts for the welding bench, please contact the following location. Jansen AG. Industriestr. 34 CH-9463 Oberriet Switzerland Tel. +41 71 763 91 11 +41 71 761 22 70 E-Mail: info@jansen.com...

  • Page 26: Technical Data

    Product name Jansen Welding Bench Type designation SK 02 Article number with consecutive serial number : 499.007 - xxx (01, 02, 03, etc.) Year of construction see designation plate on welding bench CE mark compliant with Machinery Directive 2006/42/EC Manufacturer's address...

  • Page 27: General Layout Drawing Of Welding Bench

    8.3 General layout drawing of welding bench Edition 06/2015 Page 27...
  • Page 28 Page 28 Edition 06/2015...

  • Page 29: Annex

    9 Annex  General layout drawings  Circuit diagrams  Spare parts list  Electronic positioning indicator  EC Declaration of Conformity  Welding table accessories  Welding table spare parts Edition 06/2015 Page 29...

  • Page 30: Spare Parts List

    9.1 Spare parts list Page 30 Edition 06/2015...
  • Page 31 Edition 06/2015 Page 31...
  • Page 32 Page 32 Edition 06/2015...
  • Page 33 Edition 06/2015 Page 33...
  • Page 34 Page 34 Edition 06/2015...
  • Page 35 Edition 06/2015 Page 35...
  • Page 36 Page 36 Edition 06/2015...
  • Page 37 Edition 06/2015 Page 37...

  • Page 38: Lubrication Plan

    9.2 Lubrication plan Page 38 Edition 06/2015...

  • Page 39: Setting The Digital Display

    9.3 Setting the digital display Edition 06/2015 Page 39...
  • Page 40 Page 40 Edition 06/2015...

  • Page 41: Electrical Schematics

    9.4 Electrical schematics Edition 06/2015 Page 41...
  • Page 42 Page 42 Edition 06/2015...

  • Page 43: Manufacturer's Declaration From Meag Ag

    9.5 Manufacturer's declaration from Meag AG Edition 06/2015 Page 43...
  • Page 44 Page 44 Edition 06/2015...
  • Page 45 9.6 Welding table accessories Article Designation number 4 try-squares, left 499.354 Stop plate Arte for welding table 4 try-squares, right 4 try-squares, left 499.423 Stop plate HI for welding table 4 try-squares, right Stop plate Janisol Arte 499.354 Stop plate Janisol HI 499.423 Edition 06/2015 Page 45...
  • Page 46 9.7 Welding table spare parts Article Drawing number Designation number 499.600 Wst-257_51 Spring element Worm gear motor BS20Z-72V/DO6LA4 499.601 Wst-245_70 M1863871-6 Adjustable foot Art. Nr. 17338 499.602 Wst-245_74 SRU1216150 499.603 Wst-258_58d Screw ciamp 499.604 Wst-258_59 Screw ciamp Digitale position display type EP20-A-G 499.605 Wst-245_73 G032092621A00001...
  • Page 47 Wst-254_27 Intermediate part (retrofitting 499.008) 499.619 Wst-261_120 Akku-Adapter 499.620 Wst-276_125 Support Shaping jaw 499.621 Wst-254_30 Only fort he old welding tables with num- ber 499.007-001 to 499.007-120 499.622 Wst-249_06 Clamping plate 499.623 Wst-250-05 Clamping plate Socked wrench Type AFM 10 mm 499.624 623200 499.625 Wst-261_123 Welding plate Lifting roller typ SLP 01/75 for 499.008...
  • Page 48 Jansen AG Steel Systems Industriestrasse 34 9463 Oberriet Schweiz jansen.com...

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