ensto Chago Media Installation Instructions, Operation Instructions

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Chago Media
Installation instructions
Operation instructions

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Summary of Contents for ensto Chago Media

  • Page 1 Chago Media Installation instructions Operation instructions...
  • Page 2: Table Of Contents

    RAK107 22.5.2018 Contents Introduction .................. 5 Safety notices and display handling ........5 Abbreviations ..............6 Overview of the product ............... 7 Installation ..................8 Setting up installation site and other installation preparations ................. 8 Installation tools ..............9 Opening the package and handling the product ....10 Concrete base stand ............
  • Page 3 RAK107 22.5.2018 Heating element ............... 24 Fans ................... 24 Charging Point User Instructions ..........25 User Interfaces ..............25 6.1.1 Charging Free Charging ..........25 6.1.2 Charging with RFID ............. 26 Charging Point Installation / Commissioning Checklist ....27 Introduction ..............27 Before Installation ............
  • Page 4 RAK107 22.5.2018...
  • Page 5: Introduction

    Take extra care to prevent the electro static discharges from damaging the electronics components inside the display while the display unit case remains opened. Maintenance personnel should use the protective ESD gloves or ESD bracelet. Ensto recommends using ESD bracelet connected to DIN rail to make the earth connection.
  • Page 6: Abbreviations

    RAK107 22.5.2018 Abbreviations Abbreviation Description in English A/D-board Analog to Digital board. Used to convert HDMI etc. video signal to LVDS for the panel HDMI High Definition Multimedia Interface, video signal cabling standard Residual Current Device, protecting humans from electric shock RFID Radio Frequency Identification, information remote reading/writing...
  • Page 7: Overview Of The Product

    RAK107 22.5.2018 Overview of the product The display structure consists of 46” Display unit, two charging points and electrical centre. Picture 1 View of the display including pillar from front and behind...
  • Page 8: Installation

    RAK107 22.5.2018 Installation Display is pre-installed into a pillar and sub-assemblies are wired into pillar’s electrical centre. Installation procedure consist of: Pillar mounting/fixation on to concrete base Electricity supply into pillar’s electrical centre Data cabling if required Video signal output device into display’s component plate Display has two lifting slings on top of the display.
  • Page 9: Installation Tools

    RAK107 22.5.2018 Installation tools Display pillars are installed using M16 bolts and nuts. So appropriate spanner should be used. Display’s charging points are opened using torx tool and display housing is opened with triangle key. Electrical installation tools are needed to make the required wiring connections.
  • Page 10: Opening The Package And Handling The Product

    4. Check that the product has not been damaged during the transportation handling. Please inform Ensto immediately about any detected damages. 5. Clean the installation site once the installation work has been completed. Recycle the transportation box, padding and protective plastic.
  • Page 11: Concrete Base Stand

    RAK107 22.5.2018 Concrete base stand Concrete base should be casted according to provided drawings (please see chapter 13). Concrete base should include channel for cable bushing and bolts pre-fitted into cast for display fixation. Alignment nuts are inserted to each bolt. These are to operate display posture once fixed into place.
  • Page 12: Installation Procedure

    RAK107 22.5.2018 Installation procedure Once display transportation package is removed and lifting slings are fixed into place, display installation may commence. Cover plates on behind of the display pillar should be removed in order to help installation. 1. Check and set lifting slings into place on top of the display if not already present 2.
  • Page 13 RAK107 22.5.2018 Picture 3 Back cover removal using triangle key Picture 4 Display on concrete base without back cover...
  • Page 14: Commissioning

    RAK107 22.5.2018 Commissioning Once display has been securely installed onto concrete base and cables withdrawn into display pillar commissioning may commence. Pillar’s electrical centre Carry three-phase feed into the plastic box via cable grommet and connect into terminal blocks. L1 = Phase L2 = Phase L3 = Phase N = Neutral...
  • Page 15: Charger Door Opening

    RAK107 22.5.2018 Charger door opening Both charging doors must be opened in order to open display’s door. There are four M5 torx pin-head screws on both charging doors to lock them in place. Remove these screw to open both charging doors. Screws are located right next to the display structure.
  • Page 16 RAK107 22.5.2018 Make sure that the telescopic supports’ locking mechanism will hold the door in place. Open the TFT LCD-element with wide screwdriver. Turn the screwdriver to counter-clockwise. Then lift the TFT LCD-element a bit to open, it will open 89°. When closing the case, release the locking mechanism of the telescopic support by moving all the way open.
  • Page 17 RAK107 22.5.2018 Picture 7 Door’s and TFT-LCD element’s locks and open/close directions...
  • Page 18: Media Display Controller Board Installation

    RAK107 22.5.2018 Picture 8 Latch locking system to ensure door and TFT-LCD element’s stability to remain open. Media display controller board installation Controller board will be installed into the display’s component plate. There are terminal blocks for 230V operating voltage available to be used.
  • Page 19: Display's Operational Functions

    RAK107 22.5.2018 Picture 9 Component plate inside the display Picture 10 HDMI cable connected to A/D-board and 230V connection terminal blocks Display’s operational functions Following paragraph describes and shortly covers functionality of each topics. Each topic consists of essential component and/or sub- system in the display structure.
  • Page 20 RAK107 22.5.2018 Picture 11 Display’s inside...
  • Page 21: Switch, Fuse, Filter, Terminal Blocks

    RAK107 22.5.2018 Switch, fuse, filter, terminal blocks Switch Q1 – Operates power switch for display’s components (except filter). Fuse F1 – Thermal magnetic fuse to protect over high current, 6A C-curvature. Filter F11 – EMC filter. Terminal blocks from far right (PE, N, L) – Operating voltage input for the display system.
  • Page 22: Thermostats

    RAK107 22.5.2018 Thermostats Thermostat K1 (Red) – Normally closed thermostat to control heating element. Works autonomously. Set to 15°C. Thermostat K2 (Blue) – Normally open thermostat to control cooling fans. Works autonomously. Set to 35°C. Diagnostic board Diagnostic board 95IPD – Monitors temperature and ambient light sensors.
  • Page 23: A/D-Board And Keyboard

    RAK107 22.5.2018 A/D-board and keyboard A/D-board 95VGA13 – Provides video signal to TFT-LCD panel. Connection via HDMI (alternatively DVI, DP). Controlling keyboard available for image adjustment parameters.
  • Page 24: Heating Element

    RAK107 22.5.2018 Heating element Heating element R1 – A 200W heater controlled by thermostat K1. Operates using 230V Fans Circulation fans M1 & M5 – These fans operate 24/7 to circulate small air current inside the display. Cooling fans M2, M3, M4, M6 – These fans cool the display if too warm.
  • Page 25: Charging Point User Instructions

    RAK107 22.5.2018 Charging Point User Instructions User Interfaces LED signal lights will show the status of the charging point as described below: Charging point status LED light operation Charging point free and ready to use Green Stable RFID read, user login ongoing Green Flashing User login fail, access denied...
  • Page 26: Charging With Rfid

    RAK107 22.5.2018 6.1.2 Charging with RFID You must have an RFID tag which has a permission to access the charging point. 6.1.2.1 Start Charging with RFID When the charging point is free and the indicator light • shows green, you can start a charging event. Show the RFID tag to the RFID reading area.
  • Page 27: Charging Point Installation / Commissioning Checklist

    Chago Media charging points. Before Installation Read the product specific installation instructions (Ensto Commissioning instructions) before performing any actions. Note! Only trained electrician may perform the installation in accordance with the applicable local and national electrical rules and standards.
  • Page 28 RAK107 22.5.2018 Charging point’s power supply capacity Electrical installation Review local meets electrical planning (cable size, electrical design MCB…). plan. Gently push the charging point with a hand to create vibration to ensure no bad contact / connec- tion exist (wire or PCB).
  • Page 29: Charging Point Maintenance / Preventive Maintenance Instructions

    RAK107 22.5.2018 Charging Point Maintenance / Preventive Maintenance Instructions 1 x per year WARNING! Danger of electrical shock or injury. Disconnect power before working inside the device or removing any components. MAINTENANCE ACTION Retighten all screws (electric components). Check the Mode 3 socket and if needed change it (burn or parts damage) (socket cost not under warranty).
  • Page 30: Display Maintenance

    RAK107 22.5.2018 Display Maintenance Maintenance tasks after 50.000/70.000 operating hours Following maintenance tasks should be carried out after 50.000 or 70.000 operating hours. Please note if a power save mode is used during the night time. This means that the backlighting of the TFT LCD- element is turned off.
  • Page 31 RAK107 22.5.2018 inside the display. To able vacuuming of the Heat Exhanger channel, hatches located on the channel needs to be removed. Electrical inspection every other year Perform the following electrical inspection every second year. 1. Check the back lightning adjustment by first covering and then illuminating the light sensor.
  • Page 32: Tft Lcd -Element

    RAK107 22.5.2018 First, open the hatch to the most left in the heat exchanger channel. Then vacuum insides of the hatch and put hatch cover back on. Then proceed to the next hatch and repeat process. Heat exhanger channel and hatches Open hatch and cooling fan in cover Changing the display’s components 9.6.1...
  • Page 33 RAK107 22.5.2018 3. Remove A/D-board, OSD-keyboard and other cabling from the TFT LCD –element. 4. Remove TFT LCD –element by first removing the telescope support and then removing securing nuts from the sides. 5. Insert new TFT LCD –element and fix into plate. 6.
  • Page 34 RAK107 22.5.2018 TFT LCD –element, panel structure 9.6.2 Fans The fans circulating air inside the display housing and between the front glass and TFT LCD-element. Fans are located inside the display at left side, and heat exchanger channel includes one. In order to change a fan, the whole fan plate must be removed to access singular fan’s mounting screws.
  • Page 35 RAK107 22.5.2018 Fan plate with circulation fans and one heat exchanger fan underneath a hatch How to change inside fans: 1. Open the front door and TFT LCD –element. 2. Power off the display from the main switch Q1. 3. Remove TFT LCD –element to access fan plate. See chapter 7.2.1.
  • Page 36: Thermostats

    RAK107 22.5.2018 correct direction. Remember to adjust the thermostat value back to the default value +35°C degrees (K2). 10. Close the TFT LCD –element and front door. How to change heat exhanger fan: 1. Open the front door and TFT LCD –element. 2.
  • Page 37 RAK107 22.5.2018 thermostat will turn the heating element on and the housing warms Thermostat K2 controls the cooling fans. When the inside temperature of the housing raises over +35°C, the thermostat will turn the remaining ventilation fans on to cool the housing. Please note that some of the circulation fans are always turned on.
  • Page 38: Power Supply

    RAK107 22.5.2018 9.6.4 Power supply Power supply converts the 230 V to +24 V that is required by the electrical components to operate. How to change the power supply: 1. Open the display’s front door and TFT LCD –element. 2. Power off the display from the main switch Q1. 3.
  • Page 39 RAK107 22.5.2018 9.6.5 A/D-board How to change the A/D-board supply: 1. Open the display’s front door and TFT LCD –element. 2. Power off the display from the main switch Q1. 3. Disconnect the A/D-board’s cables and remove fixation nuts. 4. Change new board into place. 5.
  • Page 40 RAK107 22.5.2018 9.6.6 Diagnostic board Before changing the diagnostic card 95IPD, make sure that it holds correct firmware for the display. On the PCB also has a rotary switch S3 that needs to be set to correct position. Verify position from old diagnostic card.
  • Page 41 RAK107 22.5.2018 Diagnostic board 95IPD...
  • Page 42: Charging Point Troubleshooting

    RAK107 22.5.2018 10 Charging Point Troubleshooting Charging station is off, no lights on Issue Corrective action Mains voltage does not exist in supply connec- Ensure proper power supply. tor L1. Circuit breaker F0 is off. Turn F0 on. 12V power unit has no LED on. Ensure 230V power supply to 12V power unit;...
  • Page 43: Charging Point Technical Information

    RAK107 22.5.2018 11 Charging Point Technical Information Electrical connections Nominal voltage 230 Vp-n / 400 Vp-p Nominal current 2 × 32 A (Mode 3 socket) Nominal frequency AC 50 Hz • Rated power supply 22kW per charging outlet: 2x3 x32A Optionally: •...
  • Page 44 RAK107 22.5.2018 Features No. of simultaneous users 2 users Default: Mode 3 charging, Connection to car Type 2 Charging status indication LED: • Blue = Charging • Green = Available • Red = Malfunction User access & control Standalone mode: •...
  • Page 45 Automatic release for Mode 3 socket in Default case of sudden power outage Surge, overvoltage protection Option Low control voltage 12 VDC Default Connectivity and Communication Default: GSM, Connectivity Option: Ethernet Communication Default: OCPP 1.5 or OCPP1.6, both fully implemented. Warranty Warranty conditions, see www.ensto.com.
  • Page 46: Display Troubleshooting

    RAK107 22.5.2018 12 Display Troubleshooting Inspection list: 1. Please see the wiring diagram for the connections. 2. Check the 230 VAC power supply. 3. Check that the display fuses are ok. 4. Check the 24 VDC power supply. 12.1 Backlighting failure...
  • Page 47: Tft Lcd-Panel Failure

    RAK107 22.5.2018 12.2 TFT LCD-panel failure...
  • Page 48: Concrete Installation Drawing

    RAK107 22.5.2018 13 Concrete installation drawing...
  • Page 49: Charging Point Wiring Diagram

    RAK107 22.5.2018 14 Charging point wiring diagram...

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