Summary of Contents for Aituo AM121 Series
- Page 1 SHENZHEN AITUO AUTOMATION DEVICE CO.,LTD Automatic USB Soldering machine User manual Adress：2/F, 4th-Building,Zhaofuda Industry park, Songgang, Bao'an, Shenzhen, China Phone：0755-29643712 Email: sales@automachines.cn Website: Http://www.automachines.cn...
- Page 2 Shenzhen Aituo Automation Device Co.,Ltd Index Machine 、 structure······································································································ ··········3 (1)Function feature····································································································· ·3 (2)Structure main parameter························································································4 2、 Workstation ································································································· ······················4 (1)Wire fixing workstation·······························································································4 (2)Wire Clamp workstation······························································································5 (3)Pulling,cutting,stripping workstation···········································································5 (4)Soldering workstation·································································································· Control 、 Panel·········································································································· ·············7 (1)Button function······································································································· ·····7 (2)Touch screen function··································································································7 Operating 、...
- Page 3 Shenzhen Aituo Automation Device Co.,Ltd (2)How to adjust when the number of rubber core in the feeding pathway is very little ？ ········································································································ ·······························14 (3)How adjust when knife can’t wire cutting workstation? ································································································ ·····························15 (4)How to adjust when stripping will harm to the copper wire or can’t strip the outer skin completely?··································································································...
- Page 4 Shenzhen Aituo Automation Device Co.,Ltd The USB soldering machine we manufacture is mainly applied to USB A male,USB A female,MINI 5pin,Micro USB.It can decrease the labor cost,improve the production rate and create a better operation environment for workers.We have a professional technical research and developed team,which aims at providing better function and better quality for our customers.Your satisfaction is our goal.
- Page 5 Shenzhen Aituo Automation Device Co.,Ltd wire.There are five main workstations for wire fixing,pulling,cutting,stripping and soldering. The machine is compact design,saving much space.Soldering orientation is controlled by fiber optic sensor. The machine is high output and precision.Using big power soldering station.the soldering effect is very stable and high quality.
- Page 6 Shenzhen Aituo Automation Device Co.,Ltd 2. Wire Clamp workstation Clamp pieces Clamp claw Clamp board Solder wire feeding part Wire detection switch Function Clamp board：Avoid the fixed wire dropped,so that the fixed wire can keep good stability in each working procedure.
- Page 7 Shenzhen Aituo Automation Device Co.,Ltd Upper knife adjusting screw Down knife adjusting screw 丝 Forward knife adjusting screw Soldering workstation Down leading adjust ： Down leading adjust Soldering gun Soldering station...
- Page 8 Shenzhen Aituo Automation Device Co.,Ltd Control Panel 1. Button RESET ： Open the machine,restart machine,must press reset.Servo motion mechanism back to the origin,then the reset button will light on all the time. ON ：Machine in the automatic mode, press “on” button and the lights normally on, which means the machine is in running stat.
- Page 9 Shenzhen Aituo Automation Device Co.,Ltd （1） Main UI：the first frame after starting the machine，press the specific button then will enter into the relevant page. （2）Auto UI：Press the “Auto UI”,it will enter into the fellow automatic control screen...
- Page 10 Shenzhen Aituo Automation Device Co.,Ltd Note： Cleaning：Clear the current counter and re-count. ○ Single-step/auto：Set single-step working or auto working. ○ Status Display：show the state of manual or auto。 ○ Sensor/Pedal switch：control the working speed by hand sensor or foot pedal ○...
- Page 11 Shenzhen Aituo Automation Device Co.,Ltd Note： Semi-automatic stripping： on the manual mode,press semi-automatic stripping,the machine ○ can finish the pulling ,cutting and striping action automatically. Semi-automatic soldering: on the manual mode,press semi-automatic soldering,the ○ machine can automatically finish soldering action and feeding the connectors Chain shifting：press each time,the chain will move one work station.
- Page 12 Shenzhen Aituo Automation Device Co.,Ltd Note： In manual control mode,press the blue buttons above,there will be a corresponding cylinder or motor movements. (5) Parameters：Press “Parameters”button,entering into parameters setting screen. Note： Parameter setting ： Set the parameter of every air cylinder and electronic motor,to make ○...
- Page 13 Shenzhen Aituo Automation Device Co.,Ltd...
- Page 14 Shenzhen Aituo Automation Device Co.,Ltd Operating instructions 1.Prepared before starting the machine （1）Check whether the lubricant between the moving parts is enough or not （2）Check whether the voltage and air pressure is normal or not （3）Check whether there are other things between moving parts or not （4）Check whether chip material cleaning thoroughly or not...
- Page 15 Shenzhen Aituo Automation Device Co.,Ltd Second steps:Change the status to “ON” “Monitor First step:press UI” 2、Q:How to adjust when the press wire easy to drop on the stripping workstation? A:Refer to follow pictures and steps to solve: Regarding to the size of wire ,adjust the clamp board nuts to the properly distance between clamp board and plastic parts.（as follow pictures,put the wire into plastic parts and press.no need to harm...
- Page 16 Shenzhen Aituo Automation Device Co.,Ltd Adjust press wire parts nuts Adjust clamp board nuts Adjust clamp piece nuts Cables 3、Q:How to adjust when the knife can’t cut the wire on the cutting workstation? A:The solution as follow: Check the top and bottom knives of cutting parts are broken,if yes,pls change.when fixing the new knife,make sure the position as the same.
- Page 17 Shenzhen Aituo Automation Device Co.,Ltd 4、Q:How to adjust when stripping will harm to the copper wire or can’t strip the outer skin completely? A：The solutions as follow： Check whether the top and bottom knives of cutting parts are damaged or not,if yes,pls change the new knife, and after fixed new knife ,pls make sure the position as the same.
- Page 18 Shenzhen Aituo Automation Device Co.,Ltd Check the solder wire is enough Picture 1 Turn off the solder gun temperature control panel,check the position of solder wire whether under the bottom center of the solder iron head. （ refer to the picture2） ， If there is any deviation, you may need to adjust the fixed feeding tin nut, then adjust the position (refer to picture3) （Note:after debugged,pls according to the third steps,second step,first step to return back,don’t...
- Page 19 Shenzhen Aituo Automation Device Co.,Ltd 图 2 Adjust the two nuts to make the solder wire from the feeding tin mouth on the bottom center of solder iron. Feeding tin mouth Picture 3 Check whether the nut on the top of solder iron move down air cylinder is loose or not,if...
- Page 20 Shenzhen Aituo Automation Device Co.,Ltd Check whether the solder iron head is oxidation or not,if yes,pls change the new soldering iron head（it may caused by the solder iron head use too long time ,which can not solder any more） 7、Q:How to adjust when the dislocation between bottom grippers and top gripers? A：As follow solutions：...
- Page 21 Shenzhen Aituo Automation Device Co.,Ltd 8、Q:How to adjust when connector stuck at feeding pathway or push material parts? A:Disconnect the air supplier and refer to follow solutions:(as follow picture) 1) These may caused by some of inner rubber diameter defects or quality defects.
- Page 22 Shenzhen Aituo Automation Device Co.,Ltd There is no coincidence at here Cover plate These parts combined as Push material parts Push control road 9、Q:How to adjust the temperature of the soldering iron head？ A：Power on the soldering station, then adjust method as following Touch to adjust the temperature，...
- Page 23 Shenzhen Aituo Automation Device Co.,Ltd Adjusted accessories and the methods Based on the differences of the wire size， refer to the soldering effect， some parts need to be adjusted as below： 1、Press wire parts：Regarding to the differences of wire size，adjust and screw the nuts to make sure the proper distance between the press wire parts and the plastic parts,so the press wire will not be dropped.
- Page 24 Shenzhen Aituo Automation Device Co.,Ltd FAQ summary Phenomenon Analysis Solutions Clean it with high Soldering iron head turn black temperature cotton swab Soldering iron has not pressed the Add the soldering iron wires move down distance Pseudo Soldering, Soldering iron moving down too...
- Page 25 Shenzhen Aituo Automation Device Co.,Ltd station .When the machine not work, power off the soldering station, to ensure the life of solderingiron head; 2, Before start the machine , check the machine pressure, normal working pressure is 0.5 KG, if air pressure is lower than 0.45 KG, the machine can not properly working, it needs to stop;...
- Page 26 Shenzhen Aituo Automation Device Co.,Ltd 3、Poistioning upper claw:Adjust the poistion station to make the upper claw to the right place of connector soldering point. 4、Andjust chain bottom claw:adjust the optical fiber location,to make the right place with upper claw.
- Page 27 Shenzhen Aituo Automation Device Co.,Ltd 5、Adjust clamp board and clam pieces:adjust the positioning station to put down the line pieces into the middle groove module, and put the wire into the clamp wire parts, adjust clamp board to pressed wire properly.
- Page 28 Shenzhen Aituo Automation Device Co.,Ltd 7、Adjust soldering location:manually adjust the soldering location,adjust the soldering forwarding location,make the upper and bottom claw to the right place,then tight the air cylinder nut. 8、Adjust soldering,feeding tin wire location and length:adjust the height of soldering gun move down to the right place,to make the length of feeding tin wire can cover the soldering point of connector,and the tin wire just on the center down of the soldering iron head.And...
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