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Summary of Contents for SATA AE7022
- Page 1 AE7022 V-AR-7022-1903-01...
- Page 5 ◆ ◆ ◆ ◆ ◆ ◆...
- Page 7 ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆...
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Page 11: Electromagnetic Compatibility
1. 1 Dual Torch For Steel & Aluminum Car Body Repair. 1. 2 BOSJOB Made Spool Gun for Aluminum: high cost-performance ratio. ABICOR BINZEL 15AK Gun. 1. 3 Specialized Welding Gun Support: Easy take out & Easy put in. 1. 4 High efficiency inverter power source, quick ignition, less spatter, good for car body repair. 1. - Page 12 There may be potential difficulties in ensuring electromagnetic compatibility in non- industrial environments. IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE FROM QUALIFIED PERSONNEL. Model AE7022 Three-phase DC output transformer-rectifier...
- Page 13 After having changed the supply voltage, re-place the upper cover. This machine must never be used without the top and side covers. This is both for obvious safety reasons and to avoid interference with the machine’s internal cooling system. The warranty is to be considered null and void it this machine is used without the protection of its top and side covers.
- Page 14 force and must respect laws concerning accidents. Check that the wire diameter corresponds to that indicated on the roll and mount the wire coil. Connect the pipe coming out of the extension with the cylinder flowmeter. Position the welding machine so as to allow free air circulation inside it and avoid that metal or any other. 4.4.2 THE MACHINE IS READY TO WELD Connect the ground terminal to the part to be welded.
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Page 15: Welding Aluminium
4.4.5 WELDING ALUMINIUM The following is required for aluminium welding: 1) 100% Argon as welding protection gas. 2) A torch wire of composition suitable for the basic material to be welded. For ALUMAN welding wire 3.5% silicon. For ANTICORODAL welding wire 3.5% silicon. For PERALUMAN welding wire 5% magnesium. - Page 16 Weld bead too small. Weld bead too concave. Too much weld bead penetration. 3- DEFECT- Lateral cracking CAUSES Welding speed too fast. Low current and high arc voltages. 4- DEFECT- Too much Spatter CAUSES Voltage too high Insufficient impedance No gas heater used for CO2 shielding gas. Adjust the weld voltage range This is where the welding torch is to be connected...
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- Page 18 Gas nozzle . Periodically clean the nozzle of all weld spatter that may have accumulated during welding operations If the nozzle should become distorted or oval in shape then it must be replaced. Contact tip . A good contact between the contact tip and the wire ensures a stable arc and optimal current output.
- Page 19 The wire jams Wrong current nozzle diameter Replace it or entangles wrong roller groove alignment Align it between the drive rolls and torch Obstructed or clogged sheath Remove and clean infeed wire guide Note: All repair work must be done by qualified personnel. Disconnect the power input cable from the mains supply before replacing cables or before removing the unit covers.
- Page 21 Code Description Code Description PAE7022-1 front panel PAE7022-27 Plastic heat sink net PAE7022-2 handle PAE7022-28 control plug PAE7022-3 top tray PAE7022-29 Wire feeder board PAE7022-4 door panel PAE7022-30 Power Supply Board small side panel Reactance PAE7022-5 (left) PAE7022-31 PAE7022-6 big side panel (right) PAE7022-32 wire feeder reel PAE7022-7...
- Page 22 AE7022 V-AR-7022-1903-01 988 5-12 201802 86 21 6061 1919 86 21 6061 1918 www.satatools.com...
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