Do you have a question about the MK III Series and is the answer not in the manual?
Questions and answers
Summary of Contents for Siebeck MK III Series
Page 1
Translation of the original operating manual No. 0411 FRT-A-MKIIIbed JET 2000 tying machine MK III series FRT-A-SB and FRT-AS-SB model series GMBH 69412 EBERBACH, GERMANY Telephone +49 (0)6271 9208 0 Fax +49 (0)6271 9208 88 e-mail : info@siebeck.de Internet : www.siebeck.de...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Table of contents Page Hazard warnings ..........Introduction ............Warranty ............. 5 EC declaration of conformity ....... Technical data / Proper use………………………. Safety..............8 Safety instructions for transportation ....9-11 Set-up and commissioning........
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Hazard warnings Hazard warnings are found in the respective position in the text. They are denoted by this warning triangle and an information text. Caution! The technical manual must have been read and understood before using the machine for the first time.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed WARRANTY All machines which have been manufactured at our production facilities are covered by a warranty of 12 months, starting from the date of commissioning, or 18 months from the date of delivery. This warranty covers material and manufacturing faults.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed EC - Declaration of Conformity We hereby declare that the supplied model of Manufacturer SIEBECK Model : Serial No. complies with the following provisions applying to it: EC Machinery Directive 2006/42/EG...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Technical data 1480 1480 Compressed air (1485 FRT-AS-SB) 1385 1300 Elec.Power 3520 Power cable 170 - 260 V AC 1,6 KW 50/60 Hz Cable: 4G 1,5 / 5mtr. long Comp.air 2 bar 50ltr./min.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Safety ! The European standard EN 60204-1 requires the power supply connection to be established by a suitable plug device. The power supply cable must not be connected to a power distributor directly by way of a terminal connection, without a plug connector.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Safety instructions for transportation The entire machine comprises three units which, once disconnected, can be transported or shifted separately. See page 11 for a figure. Infeed conveyor (with vertical belts)
Page 10
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Caution! Because of the movement of the machine and the conveyors there is a risk of impacts. Caution! When lowering the conveyors using the pivot lever (E) proceed with the upmost care. The weight of the conveyors causes them to lower quickly and abruptly.
Page 11
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Page 11...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Set-up and commissioning Mechanics Erect the machine in the designated location and press the wheel locks down so that the machine is stable (see page 14, fig. 2). In order to transport the machine safely using a fork lift or lift truck, the foot pedal is moved up into the machine frame before delivery.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed To avoid collisions with other machines and to ensure operating and maintenance staff have sufficient access, there must be minimum of 1.5 metres of clearance around the entire machine. Electrical system: If not otherwise stipulated, the machine is designed for 230 V 1-phase alternating current 50/60 Hz when supplied from the factory.
Page 14
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed 4-5 mm Page 14...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Fitting the foot pedal 1. Unscrew the panelling from the front. 2. Remove both cable ties (x). 3. Insert the rotary axle (a) on the foot pedal into the elongated holes (b) of both lugs (c).
Page 16
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed After fitting, check whether the limit switch (g) is correctly actuated by the lug (f). When the foot pedal is actuated, the inner circle (h) of the cross hairs must be covered. The gap between the limit switch (g) and the lug (f) should not be greater than 3mm.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Inserting the string When the machine leaves our premises, it includes a piece of string completely threaded. Study the course of the string exactly to make understanding the following description easier.
Page 18
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Threading diagram ( model FRT-A-SB ) Page 18...
Page 19
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Threading diagram ( model FRT-AS-SB ) Page 19...
Page 20
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Inserting the string ( F take-up lever ) When the machine leaves our premises, it includes a piece of string completely threaded. Study the course of the string exactly to make understanding the following description easier.
Page 21
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Inserting the string (F take-up lever) 1 3 5 7 2 4 6 Page 21...
Page 22
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Inserting the string (FS take-up lever) Page 22...
Page 23
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Net length For small (850g) conical and cylindrical bobbins - net length approx. 280mm For large (1500g) conical and cylindrical bobbins - net length approx. 350mm Page 23...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Operating controls On the control cabinet: On the machine hood: N° 1 N° 2 N° 2 ON/OFF switch N° 1 Master switch Is protected from being actuated Disconnects all poles...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Cleaning and maintenance This machine comes into contact with food products. As a result there may be residual organic materials which represent a source of contamination. It is therefore absolutely imperative that the machine is...
Page 26
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Never use trichloroethylene, perchloroethylene, benzene, nitro cellulose thinners, petroleum or similar liquids for cleaning. These agents create dangerous vapours. Risk of explosion and poisoning ! The machine must be cleaned thoroughly after every use. When using cleaning agents and disinfectants (max.
Page 27
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Cleaning the conveyor belts Removal and installation of conveyors (See the figures on pages 28-30) First disconnect the conveyors from the machine as described on pages 9-11. Caution! The instructions on pages 9 - 11 must be followed strictly.
Page 28
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Page 28...
Page 29
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed E / F Page 29...
Page 30
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed When processing cured, tumbled and/or marinated products, intermediate cleaning will be required depending on the level of soiling. Intermediate cleaning: Rinse the machine hood inside and outside, the knotting aggregate, dirt pan and conveyor belts with clear, hot water.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Tensioning and adjusting the conveyor belts See the figure on the next page The drive roller A and both reverse rollers B and C are set in a permanently fixed position in the factory.
Page 32
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Page 32...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Maintenance Lubrication is absolutely essential in order for the machine to achieve maximum performance. Lubricants which can come into contact with food must be approved by the respective official monitoring authority.
Page 34
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Even the smallest crack or other unevenness in the aforementioned places will cause abrasion on the string which will then collect in the drilled hole on the twine button housing and have a negative effect on the clamping function of these parts within a short space of time.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Stripper setting The side setting for the stripper "C" is made using the threaded pin No. 9 (group M4). When the knotter "A" moves back, stripper "C" must rest on knotter "A" with pressure.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Checking the zero position on the knotting aggregate The correct zero position for the knotting aggregate is achieved when the draw slide lever's cam roller is positioned 2-4mm in front of the drop of the cam.
Page 37
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Adjusting the zero position Unfasten the hexagon screw marked in the drawing above. Adjust lever which activates limit switch - turn clockwise to stop later - turn anticlockwise to stop unit earlier Tighten the hexagon screw.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed The story of knots Incorrect knotting patterns and their causes Short loops The knotter opens too early. Shift the mount for the cam roller for opening the knotter backwards towards the chain wheel. The stripper does not rest on the knotter.
Page 39
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed One loop of normal length, one loop which is too short The knotter is not closing properly. Tension spring for the knotting lock is too weak. The stripper does not rest on the knotter.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Faults and their causes Never rework the surface of the twine button housing! This surface has an exactly specified contour. The notch is intentional and has not been created by wear. Only ever make the necessary settings by adjusting the string brake and twine button spring.
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed MAINTENANCE INSTRUCTIONS Assembly group Interval Measure / procedure for single-shift operation M6 Knotting Spray all around with water-repellent daily after aggregate spraying oil, apart from cleaning the twine button area...
Page 42
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Machine hood daily Check that the hood locking mechanism is functional, pages 12-14 daily Check that the safety sensor S1 is Electrical functional, page 8 and page 14 Check that the monitoring switch B7...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed TROUBLESHOOTING Cause Remedy See "The story of knots" on pages 38-39, Knot pattern is not correct String break String taking the wrong course, page 17-23 Machine does not start up Refer to the chapter "Set-up and...
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Residual risks and incorrect operation Residual risks and incorrect operation which exist despite measures for integrated safety and technical protective equipment, are described and illustrated in the following. These risks are documented in a risk analysis and filed by the manufacturer.
Page 45
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Page 45...
Page 46
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed In the drive rollers, deflection rollers and revers rollers on the conveyor belts (see figure below) there is a risk of crushing. These positions are safeguarded by suitable protective measures (guards etc.).
Page 47
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Risk of crushing between the protective hood H and the machine housing G (see yellow dots), e.g. due to pivoting the protective hood or due to wear on the pneumatic pressure spring.
Page 48
Siebeck GmbH Translation of the original operating manual 0411 FRT-A-MKIIIbed Risk of cuts. When installing and removing the knife M When installing and removing the knife M, you must adhere to the following: - Do not touch the knife blade S Risk of injury! - The cover plate A must be fitted as illustrated.
Need help?
Do you have a question about the MK III Series and is the answer not in the manual?
Questions and answers