Assault Fitness Airbike Elite Quick Start Manual

Speed Sensor Cable - Upper (313a)
Console (314)
Console Mast (312)
Handlebar Pivot Covers (324)
Speed Sensor Cable - Upper (313b)
Console Mast CoverMounting Plates (315)
Seat / Slide Assembly (A)
Seat Slide Cover - Front (343)
Left Pedal (016)
Right Pedal (015)
Main Frame
HARDWARE DESCRIPTION DRAWING QUANTITY
Socket Head Hex Screw
4
M8 x 1.25 x 20mm (304)
Flat Washer
4
Ø19.0OD x Ø8.5ID x 1.2t (305)
Socket Head Hex Screw
4
M8 x 1.25 x 25mm (317)
Socket Head Hex Screw
4
M3 x 0.5 x 8mm (319)
Socket Head Hex Screw
4
M8 x 1.25 x 12mm (325)
Button Head Hex Screw
2
M4 x 10mm (345)
Flat Washer
2
Ø22OD x 10.5ID x 2.0t (328)
Nylock Nut
2
M10 (329)
ASSEMBLY

Introduction

• The Assault Fitness AirBike Elite requires only minor assembly. All tools required to complete the initial setup and
assembly have been included in the Assembly Hardware Kit.
• Remove the unit and all parts from the carton and packaging. Confirm all parts shown in the section above titled
As Shipped are included before attempting assembly of the AirBike Elite.
Assembly Step One:
Front & Rear Stabilizer Installation
• With the assistance of a second person,
raise front portion of the Main Frame
so the unit rests on the rear stabilizer
receiver and the seat slider.
• While supporting the unit, align the
Rear Stabilizer (303-A) with the
stabilizer receiver of the Main Frame.
• Place one #305 M8 Flat Washer onto
each of the #304 M8 x 20mm Socket
Head Hex Screws. Loosely thread
the M8 Socket Head Hex Screw/M8
Flat Washer Assembliess through the
underside of the Rear Stabilizer (303)
and into the Main Frame. Repeat these
steps for the Front Stabilizer (302-A)
and tighten the screws firmly with the
provided 6mm Hex Wrench.
• With assistance, safely return the AirBike
Elite to an upright position.
QUICK START
GUIDE
Part #23-AS-418 US-English v1.0 18-May-17
Handlebar - Right (322-A)
Console Mast Covers (316)
Handlebar - Left (323-A)
Speed Sensor Cable - Lower (384)
Rear Stabilizer (303-A)
ASSEMBLY TOOLS
17mm/ 21mm 17mm 6mm 4mm
Open-Ended Open-Ended Hex Wrench Hex Wrench
Wrench Wrench

Assembly Step Two: Console Mast

• Remove the four #318 5mm Socket Head Hex Screws from
the backside of the Console (314) and set aside. Connect the
Speed Sensor Cable (314a) extending from the backside of
the console with Speed Sensor Cable – Upper (313a) and
carefully tuck the cable into the Console Mast (312).
• Align the mounting holes located in the back of the Console
(314) with the holes in the Console Mast (312) and loosely
thread the four #318 5mm Socket Head Hex Screws through
the console mast and into the console. Tighten firmly.
• The Speed Sensor Cable - Upper (313) is pre-installed and
should be extending from the top and bottom of the Console
Mast. Connect the lower end of the Speed Sensor Cable –
Upper (313b) with the Speed Sensor Cable – Lower (384).
• Align the mounting plate for the Console Mast
(312) with the mounting holes in the Main Frame.
Carefully tuck the console connectors and cables
into the frame. Loosely thread two M8 x 25mm Cap
Head Hex Screws (317) through the Console Mast
Cover Mounting Plate (315) and Console Mast
(312) and into the Main Frame. Repeat the above
steps and install the #315 Console Mast Cover
Mounting Plate on the opposite side. Tighten all
four screws firmly with the 6mm Hex Wrench.
• Align one of the Console Mast Covers
(316) with the mounting holes in the
Console Mast Cover Mounting Plate
(315) and loosely thread two #319 M4
Socket Head Hex Screws through the
one cover and into the plate. Repeat this
process for the opposite side, and tighten
all four screws.
Assembly Step Three – Handlebars
• While supporting the the Right
Handlebar Assembly (322-A), align
the lower pivot of the handlebar and
slide it onto the Linkage Arm Pivot
Pin. Install a #328 Flat Washer and
#329 M10 Nylock Nut and tighten
firmly.
• Rotating the Right Handlebar around
the lower pivot, align the upper pivot
pin with the receiver on the main
frame. Thread the pivot pin into the
frame with a clockwise rotation and
tighten firmly with the provided
wrench.
• Align one of the Handlebar Pivot
Covers (324) with the mounting holes
on the Right Handlebar, and loosely
thread the two #325 Cap Head Hex
Screws through the cover and into the
handlebar. Tighten firmly.
Foot Pegs (326) • Install a Foot Peg (326) onto the
handlebar pivot, rotating it clockwise.
• Slide the long, 6mm hex wrench
through the holes milled into the peg
Front Stabilizer (302-A) and tighten firmly with a clockwise
rotation.
• Repeat the above steps for the left side.
Assembly Step Four – Seat Post, Pedals & Leveling the Unit
• To raise the Seat Post Assembly
(336-A) loosen the Seat Post
2.5mm
Pop-Pin (369) and pull it
Hex Wrench
outward while sliding the seat
post upward. Release the pop-pin
and ensure the seat post has
positive engagement in one of
the eleven height positions.
• Align the channel in the
underside of the Seat / Slide
Assembly (A) with the rail on
the Seat Post Assembly (336-A)
and slide it all the way forward.
It may be necessary to loosen the
Seat Slide Adjuster Knob (338).
• Align the Seat Slide Cover – Front (345) with
the forward edge of the Seat / Slide Assembly
(A) and mount it with the two #345 - 4mm
Button Head Hex Screws.
• Install the Right Pedal (015) onto the Right
Crank a few threads by hand with a clockwise
rotation of the axle. Insert the 6mm Hex Wrench
into the end of the Right Pedal (015) axle
inside of the crank arm and tighten firmly.
• The Left Pedal (016) axle threads are reversed,
meaning the axle rotates in the opposite
direction from most screws or bolts for installation. Engage the
first few threads of the Left Pedal axle into the Left Crank by hand with a counter-clockwise rotation, then
tighten firmly with the 6mm Hex Wrench.
304 305
• Select a suitable space for operation of the AirBike Elite. Move the unit to the desired location by raising the
rear stabilizer off the ground until the transport wheels touch the ground. Slowly push the unit into place.
Ensure there is 0.5 m (19.7 in.) of clearance on all sides of the bike.
Front Stabilizer
• Ensure the unit is level and does not rock by adjusting the Stabilizer Leveling Feet. There are two feet on the
(302-A)
Front Stabilizer and two on the Rear Stabilizer. As a starting point, loosen each foot by threading the assembly
downward/clockwise, and then thread the locknuts downward (clockwise) against the foot base. Check the
unit for stability and make any adjustments as necessary. Once stable, lock the Stabilizer Leveling Feet in
place by tightening the jam nut upward/counter-clockwise, against the underside of the stabilizer to lock the
current position of each foot.
• Congratulations, your new Assault AirBike Elite is fully assembled and ready for use. Please read all included
information, user guides and warnings before use.
Rear Stabilizer
(303-A)
304 305
317
319
316
315
313b
384
326 325 324
329 328 323-A
Linkage Arm Pivot Pin
Seat Slide Cover
4mm Button Head
- Front (343)
Hex Screw (345)
Seat / Slide Assembly (A)
Seat Post Assembly
(336-A)
Pop-Pin (338)
Pop-Pin (369)
Left Pedal (016)
Main Frame
314
314a
313a
312
318
317
315
316
319
322-A 324 325 326
328 329
Right Pedal (015)
Stabilizer Leveling Foot