SAelen TS GS/TIGER 25P Technical Manual

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TECHNICAL MANUAL

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Summary of Contents for SAelen TS GS/TIGER 25P

Page 1 TECHNICAL MANUAL...
Page 3: Table Of Contents
SOMMAIRE Declaration of conformity 4 - 5 Caution Warranties Invention patent Foreword Location of the serial number Safety regulations 11 - 13 Pictograms 14 - 16 Security transport General description and operations 18 - 20 Feeding marerial Attachement to a vehicule Checklist before starting Starting Instruction for the shredding...
Page 4: Declaration Of Conformity
DECLARATION OF CONFORMITY TS industrie Company Weserstrasse 2 47506 NEUKIRCHEN-VLUYN Tél : +49(0)2845 9292-0 Fax : +49(0)2845 9292-28 HEREBY DECLARES THAT THE MACHINE : industrie Trademark: Type : TIGER 25P Engine power: 18,5 kW Technical documentation detained by Mathieu Willerval. that the product is in conformity with the following European directives: - 2006/42/EC Directive „Machinery“...
Page 5 DECLARATION OF CONFORMITY TS industrie Company Weserstrasse 2 47506 NEUKIRCHEN-VLUYN HEREBY DECLARES THAT THE MACHINE : industrie Trademark: Type : TIGER 25 D Engine power: 18,5 kW Technical documentation detained by Mathieu Willerval. that the product is in conformity with the following European directives: - 2006/42/EC Directive „Machinery“...
Page 6: Caution
CAUTION! Before delivery of our machines, they go through a strict quality control in the factory. Because the machine is no longer under our influence when it has left the factory, another check by the retailer must be made before delivery to the end customer. The following is to be checked: - External damages due to transport etc.
Page 7: Warranties
Warranties Processing warranty claims Warranty claims according to the manufacturer's general terms of business are valid for 1 year from the date of delivery. The handover date stated on the machine delivery note is decisive for the time of transfer of risk. Warranty claims are generally to be reported to the contract retailer making the delivery.
Page 8: Invention Patent
PATENT FOR INVENTION Intellectual property law-Books VI GRANTING DECISION The General Manager of the National Institute of industrial property has decided that invention patent # ##-##### the text of which is appended shall be delivered to: SAELEN S.N.S. Company - FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the application, under reserve of payment of the annual royalties.
Page 9: Foreword
Foreword We thank you for your decision to purchase a TS Industrie wood shredder. Your TS Industrie wood shredder has been produced with great care to high quality requirements. In order to satisfy these requirements, including professional requirements, we ask you to read this operating manual conscientiously and comply with the warning and maintenance instructions.
Page 10: Location Of The Serial Number
Location of the serial number When ordering spare parts for replacement or if you need technical information, please always have with you the serial number of your TIGER shredder. TS industrie manufacturer’s plate is on the front left chassis. The serial number is located at the place indi- cated on the photo.
Page 11: Safety Regulations
Safety Regulations 1. The machine may only be used according to the operating manual 2. The operating manual for the drive motor must also be taken into account for motor machines. 3. Folding up the extraction extension (if it exists) may only be performed with the hacking disc at a standstill.
Page 12 13. For transport, the wood shredders must be brought into the transport position: A) Lift up the funnel flap and check whether the lock has clicked in. B) Take the wood shredder into the transport position and check whether the security bolts are clicked in.
Page 13 23. Perform a function test every day before initialisation, especially on the safety equipment (tightening of the wheelhouse wheel, lock covers, safety switches cowlings and access chimney). Hacking blades and counter blades are also to be tested for function and a tight fit. 24.
Page 14: Pictograms
Pictograms Wear goggles! Wear ear protectors! Wear protective gloves with special close fitting cuffs! Wear safety footwear! Only touch machine parts when they have come to a complete standstill! Maintain a sufficient distance from rotating ma- chine parts!
Page 15 Pictograms Never open and remove protective devices with the drive running! Read the operating manual before initialisation! Do not remain in the ejection area when the machine is running! Danger zone! Switch the motor off and remove the key before maintenance and repair work! Attention! Grip wheel.
Page 16 Pi ctograms Hydraulic oil to use : HV46 Lubrification points Maximum engine Minimum engine speed speed The noise level of the machine at work does not exceed the standard shown on the sticker on the machine Rotation commands of the conveyor belt: Chipping material (forward operation to the maximum speed) Stop the rotation of the feed rolls Releasing material (backward)
Page 17: Security Transport
Sécurity transport 1) Comply with the traffic code. 2) Check if the signalisation lights of the equipment are appropriate and in working order. 3) Lower your speed on uneven roads and surfaces. Wear of the coupling: Check the wear indicator when coupling the machine. Systematically repleace the had and/or the ball of the coupling of the vehicle if the indicator is in the MINUS zone.
Page 18: General Description And Operations
General description and operations DESCRIPTION MACHINE The TIGER TS Industrie multi-vegetation chipper is suitable for chippping vegetable waste and branches of a maximum diameter of 5,51 inchs. The chipper consists of the following main parts: (A) : the frame (B) : the chipping cell (C) : the engine with its transmissions (D) : the discharge chute (E) : sound insulation...
Page 19 General description and operations A. The frame The frame of the chipper supports the different parts of the TIGER. It allows the autonomous transportation of the machine. B. The chipping cell The chipping cell consists of a hopper (1), a metal belt (2), a feed roll (3) with notched rods and a rotor that crushes the material.
Page 20 General description and operations C. Engine and transmissions The thermal engine is located above the chipping cell. It supplies the necessary energy for driving the rotor and the oil pump (1) of the hydraulic circuit. The gasoline and diesel engine is a three-cylinder diesel engine capable of 25 hp at 3600 r/min.
Page 21: Feeding Marerial
Functioning and execution FEEDING MATERIAL The Tiger is equipped with an electrically operated hydraulic distributor that is activat- ed using the two buttons at the back of the hopper for forward and backward opera- tion and the red operation handle to stop the feed belt and roll. REM.: the engine must run at maximum speed in order to rotate the feed belt and roll.
Page 22: Attachement To A Vehicule
Functioning and execution Attachment to a vehic le When attaching the wood shredder to a vehicle, you must proceed as follows. Set the support wheel at the height of the drawbar so that the trailer tow bar is over the one on the vehicle.
Page 23: Starting
Functioning and execution ATTENTION ! If for any reason, the chipper has difficulties chipping the material and you need to stop it: do not restart the engine without removing the blockage and removing the material from the rotor!!! Oper ation A steady base is to be ensured before initialisation (place any brake wedges is in front of the wheels 1) Check whether the cover above the chute is open.
Page 24: Instruction For The Shredding
Material handling and insertion INSTRUCTIONS FOR THE SHREDDING Attention must be paid to solid base for operating personnel! Place the hacking items onto the base of the funnel and guide the thicker end (trunk) to the retraction roller (taper off thick trunks at the end) As soon as that have taken the material, step to one side because even as in the trunk can lead to flying particles The material is now automatically shredded and pushed in the direction (distance) previously adjusted for...
Page 25: Putting Out Of Service
Material handling and insertion Putting out of service 1) Let the chipper empty itself of all remaining materials from the feed roll and the chipping cell to avoid the rotor getting blocked with the next start. 2) Push the operating handle forward to stop the feed roll and belt. 3) Set the gear handle to idle position.
Page 26: Bio Lubricants
Maintenance and Service BIO LUBRICANTS TO REDUCE THE RISK OF POLLUTION TS INDUSTRIE chippers and chipper-shredders enter into the sustainable development classification for their production of compost, mulch and heating solutions. Forests, parks, sites in proximity to lakes and rivers … TS INDUSTRIE chippers and chipper-shredders are often used in areas where other machines represent a hazard for the environment through risk of leakage and hydraulic fluid loss.
Page 27: Lubricants: Types And Quantity
Maintenance and Service SAFETY PRECAUTIONS 1) Stop the machine, remove the ignition key and wait for all moving parts to come to a stop before proceeding with maintenance interventions or repairs. 2) Do not forget to put all the safety screens back after the intervention. All machines are test driven before they leave the factory.
Page 28: Maintenance Intervals Machine
Maintenance and Service FREQUENCY OF MAINTENANCE ENGINE: see the manufacturer's maintenance manual engine MAINTENANCE INTERVALS MACHINE Hours Interventions -Control-tightening two nuts serrated articulation hitch Daily -Check operation of safety-punches and handrail red -Check oil level engine -Check fluid level radiator (DR) Control-clean honeycomb radiator (DR) Hitch-control vehicle / trailer (see p.17) Check tightness of wheel-...
Page 29: Removale Crankcase And Opening Engine Hood
Maintenance and Service REMOVAL CRANKCASE AND OPENING ENGINE HOOD Maintenance, cleaning and setting work, as well as removing protective devices, may only be performed with the motor switched off, ignition switched, uncoupled drive and tools standing still. Remove the ignition key so that unintentional start-up is not possible The side housings are held in place by a nut and bolt.
Page 30: Lubrication Points
Maintenance and Service LUBRICATION POINTS Lubricate and maintain the machine after the engine has been shut off and the ignition key removed LUBRICATE THE HAMMERS: In order to gain access to the rotor: -Remove the two Nylstop nuts -Open the chute by rotating it on the articulation -Clean the lubricating areas behind the hammer with a small screwdriver or blowing device -Lubricate the 20 hammers...
Page 31 Maintenance and Service LUBRICATION POINTS LUBRICATING THE FEED ROLL BEARING LUBRICATING THE TWO ROLL BEARINGS IN FRONT OF THE METAL BELT LUBRICATING THE TWO ROLL BEARINGS BEHIND THE METAL BELT...
Page 32: Oil Levels
Maintenance and Service OIL LEVELS LEVEL IN THE HYDRAULIC TANK ENGINE OIL GASOLINE MOTOR ENGINE OIL DIESEL MOTOR...
Page 33: Adjusting The Tension Of The Assembly Conveyor Run
Maintenance and Service ADJUSTING THE TENSION OF THE ASSEMBLY CONVEYOR RUN Maximum tension window Right tension After preparing the belt, check the tens- tion for the first time after 4h and then at Too loose regular intervals. In order to tighten the belt, you must loosen the four nuts (A) at the side and tighten the tensioners (B) at the same time so the belt does not exceed the base of the cell (see picture 1).
Page 34: Checking Conveyor Run And Plate
Maintenance and Service CHECKING CONVEYOR RUN AND PLATE In order to check the wear of the belt and the self-lubricating polyethylene plate, loosen the belt, lift it with a hook and check: The thickness of the plate above the four fixation screws The wear of the bars of the belt ROTOR VENTILATION HOLES The TIGER has an air inlet below the rotor and two more at both sides of the cell for optimal ventilation.
Page 35: Disassembly To Replace The Blades And The Hammers Inserts
Maintenance and Service DISASSEMBLY TO REPLACE THE BLADES AND THE HAMMER INSERTS Remove the ignition key before proceeding -The hollow hexagonal screws of the blades and hammer inserts are mounted in the facture using LOCTITE normal 243. Use the appropriate wrench that is in good condition to remove them. -Open the chute as described on page 25.
Page 36 Maintenance and Service -Tighten the screws using Loctite with a 16b M/kg tightening torque and make sure the blades and inserts lean against the wall A tightening torque of the screws is essential to prevent their accidental unclamping -Lubricate the axes of the hammers (pump ~2 x per hammer). -Close the chute and the covers.
Page 37: Disassembly To Check The Counterblade
Maintenance and Service DISASSEMBLY TO CHECK THE COUNTERBLADE Remove the ignition key before proceeding -Remove the two fixation screws (1) at each end of the counterblade. -Remove the two safety bolts (2) -Move the counterblade from one side of the housing to the other. If the edge shows signs of wear, remove the counterblade and position it again but turned halfway so there is a new edge facing the blades.
Page 38: Adjusting The Rotor Belts
Maintenance and Service ADJUSTING THE ROTOR BELTS This intervention requires a skilled technician The rotor’s belts are permanently kept extended by an extender. The adjustment of the belts’ tension is done through the pivoting of the engine’s support plate while acting on the extender (1), after loosening the nut (2) and nuts (3) on each side.
Page 39: Engine Dashboard Tiger Dr
Description and manipulation ENGINE DASHBOARD TIGER DR A: Green warning light functioning OK (If flashing, the engine stops after 10 seconds ) B: Warning light battery load C: Warning light oil pressure D: Warning light water temperature E: no utility or preheating 8 seconds F: Key switch The engine is stopped automatically if warning light C and D indicate a problem Motor stopped...
Page 40: Inductive Sensor
Description and manipulation INDUCTIVE SENSOR and PROTECTION FUSE The M18 inductive sensor (Ø18) placed at the end of rotor shaft Indicates the rotation of the rotor to the box Pilot System. NOTE: see page 53 distance between sensor and the index must be 0,12 to 0,16in (3 to 4 mm).
Page 41: The Safety Access Rotor (Er And Dr) And Opening Motor Cover (Dr)
Description and manipulation THE SAFETY ACCESS ROTOR (ER and DR) and OPENING MOTOR COVER (DR) Chimney safety Tiger ER et DR The engine security cut-off switch (1) is found next to the control box and the magnet (2) is found on the front edge of the hopper.
Page 42: Emergency Stop Buttons
Description and manipulation EMERGENCY STOP BUTTONS The machine also has two emergency circuit breaker buttons placed at the top of each side of the feed hopper. When they are activated, these emergency circuit-breakers have two functions: 1) stopping the diesel engine 2) instantly stopping the forward run of the feed roller and the belt (The 12V alimentation for the Pilot System and the control box is linked to the emergency stop buttons.
Page 43: P I L O T S Y S T E M
Description and manipulation P I L O T S Y S T E M Available Functions Permanent display of the engine RPM Permanent display of the rotor RPM Permanent display of the total daily hours Permanent display of the total machine hours Green LED indicates that the engine and rotor are turning Red LED indicates fault Hydraulic Test: a rapid forward and reverse action to test the correct function of the hydraulic circuit...
Page 44 Description and manipulation Description of box Led : Green - static: on Green - flashing: indicates impulsions given by the rotor sensor Red - static: indicates that engine and/or rotor housing is open Liquid Cristal lit screen Engine speed Rotor speed Daily machine hours Total machine hours (since first use)
Page 45 Description and manipulation Choice of NoStress setting As with the VarioStress, the Pilot System has 3 settings. Above each button is a liquid crystal picto- gram representing the setting. Button 1 for branch waste: uses a wider engine RPM. Button 2 for leafy waste: uses an in- termediate RPM.
Page 46 Description and manipulation Normal and high speed function The rotor speed is indicative of the functioning on the machine. The message RPM too low indicates that the engine RPM, and consequentially, the rotor speed, is not sufficient to allow the forward feed action of the feed rollers.
Page 47 Description and manipulation SLIPPAGE function The Pilot system controls any slippage in the rotor transmission by permanently comparing the speed of the engine pulley in relation to the rotor pulley. A percentage splippage is tole- rated in order to proctect the transmission (belts, centrifugal clutch or hydraulic coupler). If the slippage is greater than the allocated percentage, the engine is stopped and a message is displayed on the screen.
Page 48 Access to CLIENT parameters Hold down the ↓ and ↑ Press the ↑button 3 times to enter buttons for 4 seconds number 3, then validate by pressing 1 Press again on the button 1 to va- Press the button 1 to validate lidate and bypass the second 0 and bypass the number 0 The user can now access the menus Lan-...
Page 49 Description and manipulation Resetting the Daily Hour counter Press 1 to validate the deleting of existing hours Press ↓ to scroll to the Daily Hour Counter A message validates the opera- tion Press ↓ to scroll to END and press 1 Enter...
Page 50 Description and manipulation Service overdue and next service information (engine oil change) When the service is due or overdue, a warning message and an icon show when the ma- chine is turned on. Organise a service with your dealer to carry out the oil change. The message is saved in the Pilot System.
Page 51 Description and manipulation NoStress rotor settings selected Press the ↓ or ↑ buttons once or twice at any time to visualise the rotor settings for the selected NoStress option: Example option 1 below: Minimum RPM: below 1875 rpm the feed roller stops. Return RPM: from 2175 rpm, the feed roller starts to turn.
Page 52 Description and manipulation Rotor access security (ER and DR) and engine housing open (DR) A red LED and a warning message indicate that the rotor access or engine housing is open or has not been correctly closed. The security system stops the engine and pre- vents restarting (deactivates starter motor).
Page 53: The Tanks Hydraulic Oil And Fuel
Description and manipulation THE RESERVOIRS The machine has two reservoirs: -the hydraulic oil reservoir 8,5 liters including: -The plug gauge filling (1) -Hydraulic filter on return (2) -The hydraulic filter suction (3) (accessible by removing the suction port) -The fuel tank transparent 18 liters...
Page 54: Evacuation Shaft
Description and manipulation EVACUATION SHAFT The top part of the discharge chute can be oriented 90° to the left and 90° to the right via the indexer...
Page 55: Problem - Solving
Problem - Solving In this section, we provide a list of problems, their causes as well as possible Solutions. If you experience a problem that is not mentioned here, please contact your reseller. Keep your user manual and the serial number of your chipper at hand.
Page 56 Problem - Solving PROBLEM CAUSE SOLUTION Safety hood or chimney incorrectly ad- Check and adjust security The engine stops early and will justed not start again -The red light of the water tempera- -The radiator is dirty: clean ture is on. -There is no fuel left.
Page 57: Hydraulic Diagram
Hydraulic diagram...
Page 58: Specifications
Spécifications TIGER TIGER 2 5 P 2 5 D Capacity: 5,51 in (14 cm) 5,51 in (14 cm) Hourly output: 17 m3/h 17 m3/h Length: 161,41 in (4,10 m) 161,41 in (4,10 m) Largeur: 64,96 in (1,65 m) 64,96 in (1,65 m) Height: 90,55 in (2,30 m) 90,55 in (2,30 m)

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Gs/tiger 25d