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Summary of Contents for Cumberland AP Cumberland EDGE
- Page 1 EDGE Weather Station Installation Manual PNEG-2248 Version 02 Date: 05-12-19 PNEG-2248...
- Page 2 For more complete information on the product, please refer to the manual on the USB key provided with your EDGE controller or go to the following web sites: • AP website: http://www.automatedproduction.com/ap-sales-and-service/ap- manuals.html • Cumberland website: http://www.cumberlandpoultry.com/sales-and-service/ manuals.html Model: Serial number:...
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Page 3: Table Of Contents
Contents Chapter 1 Safety Cautions .........................5 Safety Guidelines ........................5 Cautionary Symbol Definitions......................6 Safety Cautions...........................7 Safety Sign-off Sheet........................9 Chapter 2 Installation ..........................11 Mounting the Weather Station Enclosure..................11 Installing the Weather Station and Rain Sensors................12 Chapter 3 Basic Connections and Wiring ....................19 Power Source Connections......................19 Connecting the EDGE Weather Station to Communication Network ..........20 Connecting the Wires for the Main Weather Sensor (110WX)............20... - Page 4 NOTES PNEG-2248 Weather Station...
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Page 5: Chapter 1 Safety Cautions
Safety Cautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. -
Page 6: Cautionary Symbol Definitions
Chapter 1: Safety Cautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description... -
Page 7: Safety Cautions
Chapter 1: Safety Cautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •... - Page 8 Chapter 1: Safety Cautions Follow Safety Instructions • Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs.
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Page 9: Safety Sign-Off Sheet
Chapter 1: Safety Cautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name... - Page 10 NOTES PNEG-2248 Weather Station...
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Page 11: Chapter 2 Installation
Installation Topics Covered in this Chapter ▪ Mounting the Weather Station Enclosure ▪ Installing the Weather Station and Rain Sensors Mounting the Weather Station Enclosure What You Should Know • Install the EDGE Weather Station in a corridor or a room dedicated to electronic controllers. •... -
Page 12: Installing The Weather Station And Rain Sensors
Chapter 2: Installation Installing the Weather Station and Rain Sensors The sensors for the Weather Station kit must be mounted to a building or structure to place it at above and away from interference. Before You Begin These instructions cover the installation of the EDG-187 Weather Station that includes the hardware and mounting kit EDG-184. - Page 13 Chapter 2: Installation Figure 2-1 Weather Station Sensor Assembly 7. Install the Cable (2) to the Weather Sensor. The cable rests inside a swivel connector, this will allow the cable to stay stationary as you twist the connector onto the Weather Sensor. 8.
- Page 14 Chapter 2: Installation Figure 2-2 Point Weather Sensor North If the Weather station is oriented incorrectly, the EDGE Main Controller will provide the wrong information about the wind direction. WARNING 9. Install the Bushing (4) into the PVC Tee (5). 10.Install the ¾...
- Page 15 Chapter 2: Installation 13.Install the Rain Sensor Mounting Bracket (9) right below the PVC Tee (5) using U-Bolt Clamps (10). Figure 2-3 Rain Sensor Mounting Bracket 14.Install the Rain Sensor (11) to the Weather Station Mounting Bracket (9) using ¼” x ¾” bolts (12) and nuts (13).
- Page 16 Chapter 2: Installation IMPORTANT: Use two wrenches to fully tighten the Heyco Nut to the cable. 16.Install the PVC Elbow (17) between the long and short SCH 80 PVC pipes (8), making sure the wires are routed through the elbow and exit the small pipe. Use primer and PVC glue on the ends of the pipe to secure the elbow.
- Page 17 Chapter 2: Installation 17.Install the Building Mounting Brackets (14) to the SCH 80 PVC Pipe (8) using U-Bolt Clamps (10). 18.Install the Building Mounting Brackets (14) to the building using flat washers (15) and self-drilling screws (16). Caulk around the pipe where it enters the building on both the inside and outside of the building. Figure 2-6 Mounting to Building PNEG-2248 Weather Station...
- Page 18 NOTES PNEG-2248 Weather Station...
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Page 19: Chapter 3 Basic Connections And Wiring
Basic Connections and Wiring Topics Covered in this Chapter ▪ Power Source Connections ▪ Connecting the EDGE Weather Station to Communication Network ▪ Connecting the Wires for the Main Weather Sensor (110WX) ▪ Connecting the Rain Sensor to the Weather Station ▪... -
Page 20: Connecting The Edge Weather Station To Communication Network
At both ends of the network, the End-of-Line must be activated. If the wiring can not be done in a single chain, you might need to deactivate the end-of-line (EOL) resistor to improve communication. AP/Cumberland does not warranty the proper operation if the topology network is not daisy chain. -
Page 21: Connecting The Rain Sensor To The Weather Station
Chapter 3: Basic Connections and Wiring Wire Color EDGE Weather Station Pinout for Weather Sensor 110WX 15V at POWER/COMM Black GND at POWER/COMM Blue CANL at POWER/COMM White CANH at POWER/COMM Shield J13 (Earth) Connecting the Rain Sensor to the Weather Station The terminals inputs used for the rain sensor RG-11 are named IN4 and GND4. -
Page 22: Grounding
0.8N*m (7lbf*in) to fasten a wire. Wiring Diagrams AP/Cumberland can provide sourced color-coded communication wire to install EDGE controls. The wire will be available in both 16 and 18 gauge to accommodate the specified distance between controls (as shown above). The communication wire is available in one or two twisted shielded pairs, and with two dif- ferent outside jacket colors (red and black.) Black-jacketed wire is to be used for the automation circuit... - Page 23 ORANGE in the Instruction Manual for EDGE. WHITE/BLUE WT/BL AP/Cumberland can provide sourced color-coded communication wire to install EDGE controls. The wire will be available in both RAIN SENSOR BL*: could be Green instead of Blue 16 and 18 gauge to accommodate the specified distance between controls.
- Page 24 Recommended cable type: in the Instruction Manual for EDGE. TC-ER / CIC AP/Cumberland can provide sourced color-coded communication 2 x shielded twisted pairs wire to install EDGE controls. The wire will be available in both 18 AWG (min), 600V,...
- Page 25 Chapter 3: Basic Connections and Wiring External connection Rain sensor mounting Rain sensor connection WT/OR 2 x shielded twisted pairs From EDGE weather 24 AWG (min) supplied with Rain WT/BL station module sensor unit (100 feet/30m) PROGRAMMING DIP SWITCH NOTES : - Make sure the Alignment Notch is pointing North.
- Page 26 Chapter 3: Basic Connections and Wiring PNEG-2248 Weather Station...
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Page 27: Chapter 4 Maintenance
The inspection ensures that no overheating occurs on the electrical connections. 1. AP/Cumberland recommends the connections on power and control terminals to be verified every 3- 12 Months. 2. If wires are loose, tighten to the torque recommendations specified for the terminal. -
Page 28: Guidelines For Inspecting The 110Wx Sensor (Weather Station)
Chapter 4: Maintenance All service and maintenance must be performed by maintenance or service personnel. WARNING Guidelines for Inspecting the 110WX Sensor (Weather Station) The following information is provided by AIRMAR Technology Corp. Do not disassemble the Weather Station sensor. There are no user-serviceable parts inside. -
Page 29: Replacing The Humidity Sensor
Chapter 4: Maintenance Figure 4-1 Maintenance Parts Replacing the Humidity Sensor Information supplied by AIRMAR Technology Corp. What You Should Know The humidity sensor has an average life expectancy of 5-6 years according to the EDGE 110WX Weather Station environment. After 5-6 years, replace it with another sensor by following the steps below. 1. -
Page 30: Inspecting The Rg-11 Rain Sensor
Chapter 4: Maintenance Figure 4-2 Replacing the humidity sensor Inspecting the RG-11 Rain Sensor Regular maintenance is important to ensure continued proper operation of the rain sensor. Perform the following tasks periodically: • Clean the unit with a soft cloth. Do not use chemical cleaners because they may remove paint or markings, or may corrode the RG-11 enclosure or seals. - Page 31 Chapter 4: Maintenance 3. Disconnect and remove the cable from the old sensor. 4. Pass the wire through the cable gland in the new sensor. 5. Skin the four (4) wires (white, blue, orange, and yellow) at 5 mm (0.2”) if they are damaged. 6.
- Page 32 NOTES PNEG-2248 Weather Station...
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Page 33: Chapter 5 Troubleshooting
Verify if the network link length is below 4000 feet (1200m) with the recom- mended gage. If the problem persists, contact your AP/Cumberland or GSI Electronics The EDGE Weather Station Verify if the LED "3.3V" or "5V" or “15V” is activated on PCB-453... - Page 34 Verify if the sensor is connected at the right terminal Verify if the link has been severed or if the protections have been activated Verify if the sensor configuration is set correctly on the Main Controller If the problem persists, contact your AP/Cumberland or GSI Electronics PNEG-2248 Weather Station...
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Page 35: Limited Warranty - N.a. Grain Products
Chapter 5: Troubleshooting Limited Warranty — N.A. Grain Products The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). - Page 36 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com AP and Cumberland are a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2019 by AGCO Grain and Protein Printed in USA...
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