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Gehl Dyna-Handler 562 Operator's Manual

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Form No.
907880
562
Dyna-Handler
®
Telescopic
Handler
OPERATOR'S MANUAL
Courtesy of CraneMarket.com

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Summary of Contents for Gehl Dyna-Handler 562

  • Page 1 Form No. 907880 Dyna-Handler ® Telescopic Handler OPERATOR’S MANUAL Courtesy of CraneMarket.com...
  • Page 2 Dynalift Indicator & Operation ® Read Operator’s Park Brake On Horn Engine Start Electrical Safety Manual Preheat Fasten Seat Belt Battery Charge Fuse Engine Engine Hazard Flasher (Circuit Breaker) Air Filter Oil Pressure Volume - Full Volume Volume - Empty Diesel Fuel Fuel Low Head Lights...

  • Page 3: Table Of Contents

    Write your Gehl Dynalift Model and Serial Numbers in the space provided below. Refer to these numbers when inquiring about parts or service from your Gehl dealer. The Model and Serial Numbers for this machine are on a decal located inside the Operator’s Station.

  • Page 4: Introduction

    A plastic container is provided on the unit for storing the Operator’s Manual. After using the manual, please return it to the container and keep it with the unit at all times! If this machine is resold, GEHL Company recommends that this manual be given to the new owner.
  • Page 5 Identification Dash Indicators & Controls Telescoping Boom Side Panel Seat Controls Tilt Cylinder Rear Boom Access Access Cover With Rear Lights Quick-Release Carrier Backup (Tool Hookup) Alarm Operator’s Station Extend Cylinder (Inside Boom) Lift Cylinder Frame Leveling Cylinder Auxiliary Rear Quick Boom Couplers...

  • Page 6: Specifications

    Chapter 2 SPECIFICATIONS Lifting Performance Instrumentation Fuel tank: 29 gals. (110 L) Hydraulic tank & Maximum lift capacity: Gauges: Fuel level, hourmeter system: 35 gals. (133 L) 6000 lbs (2727 kg) and coolant temperature Transmission & cooler: 24 qts. (22.7 L) Trans.
  • Page 7 Hydraulic System Type: Open center Pump: Single section gear type Displacement / revolution: 2.7 cu. in. (44.3 cc) Flow @ 2500 RPM: 29 gpm (110 L/min) Main relief pressure: 2800 psi (193 bar) Steer relief pressure: 2000 psi (138 bar) Main control valve: Parallel, 3-spool block with remote cable actuation...
  • Page 8 INTENTIONALLY BLANK PAGE 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...

  • Page 9: Checklists

    Chapter 3 CHECKLISTS PRE-DELIVERY I acknowledge that pre-delivery procedures were performed on this unit as outlined above. The following Checklist is an important reminder of valu- able information and inspections which MUST be made before delivering the Telescopic Handler to the Customer. Check off each item after prescribed action is taken.
  • Page 10 INTENTIONALLY BLANK (To be removed as Dealer’s file copy) PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...
  • Page 11 Chapter 3 CHECKLISTS PRE-DELIVERY I acknowledge that pre-delivery procedures were performed on this unit as outlined above. The following Checklist is an important reminder of valu- able information and inspections which MUST be made before delivering the Telescopic Handler to the Customer. Check off each item after prescribed action is taken.

  • Page 12: Safety

    English. The Gehl Company ALWAYS takes the operator’s It is the responsibility of the operator to read and safety into consideration when designing its machinery understand the Operator’s Manual and other informa-...
  • Page 13 SAFETY guards and shields are in their proper operating WARNING positions BEFORE starting the engine to operate the machine. U.S. OSHA regulations require employers in Any or all of the following elements affect the sta- general industry and the construction, ship- bility of the machine: The terrain, the engine yard and cargo-handling industries (excepting speed, the type of load being carried and placed,...
  • Page 14 SAFETY ALWAYS check the job site for terrain hazards, DO NOT run the engine in an enclosed area with- obstructions and people. Remove all objects which out providing proper ventilation for the exhaust. do not belong in or on the machine and its equip- Exhaust gases contain carbon monoxide, an odor- ment.
  • Page 15 To insure continued safe operation, replace dam- aged or worn-out parts with genuine GEHL service This machine is equipped with a horn and backup parts, before using this equipment. alarm. The user shall determine if operating condi-...
  • Page 16 SAFETY 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...
  • Page 17 SAFETY PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...
  • Page 18 SAFETY Frame Frame 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...
  • Page 19 SAFETY Frame Frame PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...
  • Page 20 THIS PAGE INTENTIONALLY BLANK 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...

  • Page 21: Indicators & Controls

    Telescopic Handler BEFORE operating it. special operating procedures. Know how to stop the machine BEFORE oper- ating it. This GEHL machine is designed and intended to be used ONLY with a mounted WARNING GEHL Company attachment tool or a GEHL...
  • Page 22 DASH AREA ation with the brake pedal depressed, a loss of pressure occurs in either system, the brake failure lamp comes Start Keyswitch OFF: When the key is vertical in the keyswitch, power from the battery is disconnected to Failure in one line of the system does not affect the the control and instrument panel electrical circuits.
  • Page 23 In the “OFF” position, the clutch mechanism of the ed steering wheel to the right or left to turn the machine transmission remains engaged when applying brakes. in the direction of wheel turn action. In the “ON” position, the clutch mechanism is disen- gaged while applying the brakes.
  • Page 24 tor MUST be in N (Neutral) position before the engine Seat Positioning: The seat is mounted on rails for for- will start. ward or backward repositioning to accommodate oper- ator’s size and comfort. A spring-loaded latch handle Position “F” (FORWARD) under the front of the seat activates the adjustment Position “N”...
  • Page 25 SAFETY SHUTDOWN PROCEDURE (Safety ing the front cover of the front hood section. chapter p.10). DO NOT attempt repairs. Call your GEHL dealer immediately for assistance. Battery Compartment: The battery electrolyte level can be checked by removing the front hood cover...
  • Page 26 ATTACHMENT TOOLS Gehl offers a versatile range of attachment tools to meet various lifting and material handling applications with this machine. Contact your area Gehl dealer for specifications and ordering information. ACCESSORIES Gehl offers a versatile range of special accessories for this machine.

  • Page 27: Operation & Adjustments

    Chapter 6 OPERATION & ADJUSTMENTS GENERAL INFORMATION WARNING CAUTION ALWAYS fasten your seat belt BEFORE start- ing the engine. Leave the parking brake BEFORE starting the engine and operating the “engaged” until the engine is running and you Telescopic Handler, review and comply with are ready to operate the machine.
  • Page 28 20 F (-7 C) or controls checking for smooth response. lower. See your Gehl dealer for recommended heater. Apply the service brakes, stop the machine and move If prevailing temperature is 40 F (4...
  • Page 29 Modifications, alterations to, or use of attach- 4. If the attachment tool has auxiliary hydraulics, dis- ment tools NOT authorized by GEHL Co. in connect the hoses from the quick-disconnects on the writing can void warranty and cause machine boom nose.
  • Page 30 GENERAL MACHINE OPERATION Operate the travel controls gradually and smoothly when starting, stopping, turning and reversing the directions. Take time to check the Telescopic Handler to make sure all systems are in good operating condition. Grade and Slope Precautions Perform the following steps before starting the machine for the first time each day.
  • Page 31 4. DO NOT travel across a side hill that exceeds 18% When ramps MUST be utilized in transporting loads with the machine, the following shall be minimum ) grade. Regardless of the terrain or position of the widths for safe travel: wheels, the FRAME MUST BE LEVEL as indicated by the level indicator on the ROPS cross member.
  • Page 32 Load Capacity and Reach WARNING This machine has a flip-chart in the operator’s station which provides, at a glance, the capacity limits at var- Excessive speed can be hazardous. ALWAYS ious positions of attachment tool extension and eleva- exercise caution and good judgement while tion.
  • Page 33 Boom Extension Markers Reference DISTANCE LOAD IS EXTENDED Typical Load Zone Chart Carrying The Load WARNING If the load obstructs your view get someone to direct you. Maintain ground speed consistent with ground Operating conditions can reduce the safe lift conditions and that permit stopping in a safe manner.
  • Page 34 NOT attempt to bring down the boom or make repairs. Call your GEHL dealer immediately. With the bucket filled, back the machine away from the material and roll the bucket back before proceeding to As lift height increases, depth perception decreases.
  • Page 35 Table of Common Materials & Densities Digging in Material Density Loose Materials in (lb./yd Ashes 945-1350 Brick-common 3024 Cement 2970 Charcoal Clay 2160-2700 Coal 1431-1701 Concrete 3105 Digging in Cinders 1350 Hard-packed Coal-anthracite 2538 Materials Coke Earth-dry loam Earth-wet loam 1755 Granite 2511-2997...
  • Page 36 Scraping With a Bucket Positioning Operate the Telescopic Handler in a forward position Bucket for Scraping for scraping. Position the boom retracted with bucket down. Tip the bucket cutting edge at a slight angle to the surface being scraped. Travel slowly forward so material can flow over the cutitng edge and collect inside the bucket.
  • Page 37 STRONG DETERRENT TO THIEFT OF CON- 3. Incline of ramps MUST be less than 15 degrees; STRUCTION EQUIPMENT! GEHL has recorded all ramp length MUST be at least 16 feet (4.8 m) long. part numbers and serial numbers. Users should take as many of the following actions as possible to discour- 4.
  • Page 38 THIS PAGE INTENTIONALLY BLANK 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...

  • Page 39: Lubrication

    Chapter 7 LUBRICATION GENERAL INFORMATION Hydraulic System/Reservoir Use a Mobil DTE 15M, or equivalent CAUTION which contains anti-rust, anti-foam and anti- oxidation additives and conforms to ISO VG46. Capacity: NEVER service this machine when any part of 35 gallons (132.5 liters) the machine is in motion.
  • Page 40 John Deere Engine fitting locations. Wipe dirt from the fittings before greasing them to prevent contamination. Replace any Oil Filter Element Gehl P/N L99420 missing or damaged fittings. To minimize dirt build- Fuel Filter Element Gehl P/N L98978 up, avoid excessive greasing.
  • Page 41 (Inside) Boom Transmission Chassis Front View Axle -- NOT SHOWN -- Operator Station Floor Item (12) 13,14 Location Reference for Grease Fittings (Basic Machine) PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...
  • Page 42 Every 50 Hours (or weekly) 23. Top clamp cylinder pivot pins (2) 24. Top clamp weldment pivot pins (2) 20. Push arm cylinder pivot pins (2) 25. Top clamp cylinder pivot pins (2) 21. Top clamp weldment pivot pins (2) 26.

  • Page 43: Service & Storage

    Check for leaks and broken connections. Make note of any specific problem symp- WARNING toms, noises, etc. and contact your local Gehl Dealer. IMPORTANT: Always dispose of waste lubri- BEFORE servicing the Telescopic Handler,...
  • Page 44 He will know what portions of the machine are covered WARNING under the terms of the GEHL warranty and what por- tions are covered by other vendor warranties. Tilt, lift, extend and leveling cylinders have ELECTRICAL COMPONENTS counterbalance valves. These valves keep...
  • Page 45 Block the wheels. Remove the ignition key. Remove WARNING only guards or covers that provide needed access. Wipe away excess grease and oil. DO NOT smoke or allow any open flames in NEVER weld on attachment tools, boom support area while checking servicing...
  • Page 46 frequency of filter replacement will be determined the oil level. Add the required amount of oil to bring by the cleanliness of available fuel, the care used the level to the FULL mark. See the Lubricants chap- in storing fuel supplies and the operating condi- ter for the type of oil to use.
  • Page 47 CHECK INSTRUMENTS OPERATION WARNING Allow the engine to warm up for about five minutes before beginning operation. Indicator lamps should be NEVER attempt to service tires if the bead lock OFF and gauges should register normal readings. Tilt ring appears loose. Clear the area and call for the frame from side to side with the level control and professional tire repair help.
  • Page 48 PLANETARY Dust Cup & Clamp Ring Inlet Cap Horizontal Check Side Opposite Drive Shaft Mount DIFFERENTIAL Mount Band Element Fill Fill Check Check Air Cleaner Assembly Axle Oil Plugs Location 1. Loosen the clamp ring and remove the dust cup. CHECK AXLE OIL LEVELS Remove the baffle.
  • Page 49 NOTE: CHANGE ENGINE OIL & FILTER For proper replacement procedures refer to the engine manual for your machine. Change the engine oil and filter using the following After fuel filter replacement, bleed the air out of the procedure: fuel system following the procedures in the engine 1.
  • Page 50 WARNING WARNING Explosive gas is produced while a battery is in The ONLY safe method for jump-starting a use or being charged. Keep flames or sparks dicharged battery is for TWO PEOPLE to per- away from the battery area. Make sure battery form the following procedure.
  • Page 51 6. Proceed to start the machine. If it does not start boom section has been replaced. immediately, start the jumper vehicle engine to avoid Visually check for loose pad bolts. The bolts are excessive drain on the booster battery. torqued to 30 ft-lb (40 Nm). If the bolts are re-torqued 7.
  • Page 52 3. Refill the transmission with new oil as shown in the Lubrication chapter of this manual. Housing Top IMPORTANT: DO NOT OVERFILL! lf the oil level is too high, oil foaming, excessively high oil temperature and oil leakage at the seal could Filter Element result.
  • Page 53 Service Every 2000 Hours PLANETARY NOTE: Perform all other service requIrements Horizontal up to this point, as well as the following. CHECK HYDRAULIC SYSTEM Side Opposite Drain RELIEF PRESSURES Drive Shaft Mount Pressure settings for relief valves are pre-set at the fac- tory.
  • Page 54 Clean all dirt and debris from around the top of the Wash off the entire machine. reservoir, especially around the access cover. Refer to 2. Lubricate all grease fittings as described in the illustration on next page and use the following proce- Lubrication chapter of this manual.
  • Page 55 4. Review and refamiliarize yourself with all safety precautions as outlined in the Safety chapter of this manual. 5. Follow the starting and warm-up procedures as outlined in the OPERATION & ADJUSTEMENTS chapter of this manual. PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...

  • Page 56: Decal Locations

    Chapter 9 DECAL LOCATIONS NEW DECAL APPLICATION GENERAL INFORMATION Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To CAUTION apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the ALWAYS read and follow the safety precau- exposed adhesive backing to the clean surface while tions on decals.
  • Page 57 NO. “2” EXTENSION MARKER (1 ea.) L67720 NO. “3” EXTENSION MARKER (1 ea.) L67721 HALFZONE MARKER (3 ea.) L62583 562 (1 ea.) L66656 GEHL 6.38” (1 ea.) 122288 ROPS/FOPS (1 ea.) L67659 CARRY LOAD LOW (1 ea.) 093475 PRINTED IN U.S.A. 907880/AP1298...
  • Page 58 WARNING - NO RIDERS (1 ea.) L65932 DYNA-HANDLER (1 ea.) L67364 WARNING - PINCH POINTS (3 ea.) L65927 562 (1 ea.) L66656 GEHL 6.38” (1 ea.) 122288 DIESEL FUEL (1 ea.) 072797 HYDRAULIC OIL (1 ea.) 072794 WARNING - CARRY LOAD LOW (1 ea.) L65926 WARNING - HOT SURFACE (1 ea.)
  • Page 59 L67695 BOOM JOYSTICK CONTROL (1 ea.) L68480 FRAME SWAY CONTROL (1 ea.) L93311 WARNING - PARK BRAKE (1 ea) L65925 GEHL 2.0” (1 ea.) L66582 F-N-R SHIFT (1 ea.) L68295 STEER SELECTOR (1 ea.) L63618 WARNING - OPERATOR (1 ea.) L63690 MADE IN USA (1 ea.)

  • Page 60: Maintenance

    Chapter 10 MAINTENANCE This Maintenance Chart was developed to match the Service chapter of this manual. Detailed information on each Service Procedure may be found in the Service chapter. A Maintenance Log follows the Interval Chart for record- ing the maintenance procedures performed. Recording the 10 Hour (or Daily) service intervals would be imprac- tical and is therefore not recommended.
  • Page 61 MAINTENANCE INTERVAL CHART (CONT.) SERVICE PROCEDURE Every Every Every 1000 2000 Hours Hours Hours Change Transmission Oil and Filter Change Air Filter Element Check Alternator & Fan Belt Tension Check Boom Slide Pads Wear & Clearance Change Radiator Coolant Change Hydraulic Return Filter Element Change Axle Differential &...
  • Page 62 MAINTENANCE LOG Date Hours Service Procedure 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...

  • Page 63: Index

    Index Floor & Seat .......22 Other Miscellaneous ......23 Access To Components Chart .
  • Page 64 Operator’s Station Environment Controls ......21 Hand Signals ....... . .29 Hourmeter .
  • Page 65 Traffic Flow Patterns ......29 Transmission Description - See Chapter 2 Temperature Lamp ......20 Transmission Oil Changing .
  • Page 66 562 Electrical Schematic (J.D. Engine) 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...
  • Page 67 Torque Specifications Use these torque values when tightening GEHL hardware (excluding: Locknuts and Self-tapping, Thread-forming and Metal Screws) unless otherwise specified. Grade 5 Grade 8 Grade 2 Unified National Thread Lubed Lubed Lubed 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18...

  • Page 68: Load Zone Charts

    Load Zone Charts Standard Carriage 1 Cu. Yd. Bucket 12 Ft. Truss Boom 5 Ft. Winch Boom 907880/AP1298 PRINTED IN U.S.A. Courtesy of CraneMarket.com...
  • Page 69 Load Zone Charts Bale Spear w/Grapple Carriage 2 Cu. Yd. Grapple Bucket Log/Pipe w/Grapple Carriage PRINTED IN U.S.A. 907880/AP1298 Courtesy of CraneMarket.com...
  • Page 70 Courtesy of CraneMarket.com...
  • Page 71 No agent, employee or representative of GEHL has any authority to bind GEHL to any warranty except as specif- ically set forth herein. Any of these limitations excluded by local law shall be deemed deleted from this warranty;...
  • Page 72 Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. GEHL Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 © 907880/AP1298 1998 Gehl Company PRINTED IN U.S.A.

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