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Summary of Contents for AviteQ Vibtronic SC-2 Series
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- Page 2 Connections and display elements Trimming potentiometer R1 Operating indicators Command value input commutation Status relay Release Command value inputs Magnetic vibrator connection Mains connection Intended use The VIBTRONIC SC…-2 and SCE…-2 type controllers are designed and con- structed as alternating voltage regulators for controlling magnetic vibrators; they operate on the voltage regulation principle (phase regulation).
- Page 3 Unsuitable controllers, operation with the incorrect mains voltage/frequency could result in damage to the magnetic vibrator. Make sure that the connection values are correct and compare them with the device-type plates! ATTENTION! 0–2 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003...
- Page 4 The textual errors, the damages as well as the justification and resulting causality underlying the liability claim are to be proven by the purchaser. In particular, AViTEQ Vibrationstechnik GmbH is not liable for damages or consequential damages resulting from the incorrect use of the operating manual. This does not apply to faulty content of the operating manual.
- Page 5 Basics of the controller and its selection: the function description Installation and electrical connection To the point: Commissioning Step by Step Prevention is better: Service and Maintenance Not to be forgotten: troubleshooting Seek and find: the Index 0–4 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003...
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Page 6: Table Of Contents
Electrical connection with the magnetic vibrator .............4-13 4.4.1 Electromagnetic Compatibility (EMC) ................4-13 4.4.2 Line lengths ........................4-14 Commissioning Commissioning with AViTEQ magnetic vibrator ..............5-1 Commissioning with vibrators from third party manufacturers ........5-1 5.2.1 Setting the vibrator nominal voltage...................5-1 5.2.2 Commissioning ........................5-1... -
Page 7: We Are Partners
We do not want you to endanger page was last updated. yourself or others just because the possible dangers were not clear to you! 1–1 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 8: Product Liability And Warranty
GmbH apply in their current AViTEQ Vibrationstechnik GmbH is not liable for the economic efficiency of the version. product or proper functionality when used for applications other than the purpose defined for the product as specified on the first, right-hand inner page (page 0-1) in the front of this operating manual. - Page 9 Claims made for damages to objects other than that which is specified in the contract, so-called deficiency losses, are limited. In this case, AViTEQ Vibrationstechnik GmbH is liable, regardless of the legal basis, only in the cases of intent, gross negligence on the part of the owner/of its management or...
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Page 10: Areas Of Application
Do not use at elevations above 1,000 m above sea level without first consult- ing AViTEQ Vibrationstechnik GmbH! Connecting to mains and magnetic drives Only AVITEQ controllers connected to a sinusoidal mains network may be used for operating the AVITEQ magnetic drives. For each AVITEQ magnetic drive model there is a corresponding controller. -
Page 11: Installation And Operating Personnel
The controllers may only be serviced by personnel trained and authorised by netic vibrators. AViTEQ Vibrationstechnik GmbH, D-65795 Hattersheim-Eddersheim. AViTEQ Vibrationstechnik GmbH, Hattersheim-Eddersheim, is not liable for injuries or dam- age to property if this is not observed. This does not apply if liability for loss of life or limb or loss of health is mandatory. -
Page 12: Transport, Storage
Transporting and storing the units under inappropriate conditions may cause per- manent damage. Such damage may not be detectable from the outside. AViTEQ Vibrationstechnik GmbH does not cover this case in its warranty and is not ATTENTION! liable for any consequential damage. -
Page 13: Disposal
In special cases, we use steel packing bands and wooden cases free of chemical treatment. 2.2.2 Returning the Device AViTEQ Vibrationstechnik GmbH takes back without charge controllers of type SC(E)…-2 delivered in 2002 or later when delivered shipping paid to AViTEQ Vibra- tionstechnik GmbH, D-65795 Hattersheim-Eddersheim. 2–2 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 14: Materials Used In The Units
Detailed information concerning the used materials is available from us upon request. In case of doubt, take advantage of our disposal offer! NOTE 2–3 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003... - Page 15 SC(E)…-2 Function Description Sizes AVITEQ magnetic vibrators must be operated with the appropriate VIBTRONIC controllers. Depending on the application and the size of the magnetic drive, AViTEQ Vibrationstechnik GmbH delivers controllers of series SC(E)…-2 in sizes "CN", "DN", "EN", or "ES" as either cabinet or panel mounting unit.
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Page 16: Function Description Sizes
The terminal assignments for the individual connection options are explained in chapter 4.2. NOTE A plug-in bridge is mounted at the factory which absolutely must be removed in the case of an external release. The controller may otherwise be destroyed! ATTENTION! 3–2 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 17: Operating Messages
60 Hz mains 380 … 420 V 440 … 480 V 500 … 520 V Nominal current 15 A Maximum power loss 45 W in switching cabinet Table 3.2 Technical data for type SC(E)…-2 controllers 3–3 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 18: Type Designation
3.4.1 Type Designation Explanation of the type designation of the VIBTRONIC controllers of type SC(E)…-2: SC(E)-CN50-2 Version number Vibration frequency Encoding of the AViTEQ magnetic drive assignments: Controller Magnetic Drive MVC … MVD … MVE … MVES … Panel mounting unit, without "E": cabinet unit Regulation device type: compact controller with voltage regulation As shown in Table 3.2 (Technical Data), the controllers are designed for various... -
Page 19: Installation
Install the supplied potentiometer for working stroke adjustment with scale, rotary-type knob, pointer, and knob cover at a suitable location (e.g. switch- ing cabinet door or front of control case). Standard, other languages are provided depending on the destination of delivery 4–1 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... - Page 20 € ƒ ƒ Figure 4.1 Panel mounting unit type SCE…-2: protection class IP20, weight approx. 2.2 kg, dimensions and hole pattern for securing to vertical vibration-free switching cabinet walls or installation plates 4–2 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003...
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Page 21: Cabinet Unit
The minimum terminal assignment for operating a magnetic vibrator for voltage- regulated mode and without external control input is shown in Figure 4.3. Terminals 12 and 13 must be connected by a bridge. The bridge is mounted at the factory. 4–3 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... - Page 22 Installation – Terminal Assignment Figure 4.2 Cabinet unit type SCE…-2: protection class IP55, weight approx. 6 kg, dimensions and hole pattern for securing to vertical vibration-free walls or frames 4–4 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003...
- Page 23 For magnetic vibrator operation without external release circuit, terminals 12 and 13 must be connected by a wire bridge. If the bridge is missing, the vibrator volt- age at terminals 3 and 4 is zero; the magnetic vibrator does not function. NOTE 4–5 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003...
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Page 24: Status Relay
Figure 4.6. In this circuit the two relays K1/K2 function as fol- lows: K2 initiates the filling process. K1 switches at 95% full weight. At 100% fill weight, both relays return to their rest positions. 4–6 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 25: External Control Input
(potentiometer). NOTE To prevent switching faults, use only gold-plated or hermetically sealed contacts. NOTE Figure 4.7 shows the various options and terminal assignments for presetting external command values. 4–7 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... - Page 26 Internal external control input 0 … 20 mA external control input External Potentiometer (internal) 1 kOhm (linear) 0 … 20 mA Internal external control input Figure 4.7 Various options for external control input 4–8 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003...
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Page 27: Switching On/Off Externally
12 and 13 as the controller may otherwise be ATTENTION! destroyed! To prevent switching faults, use only gold-plated or hermetically sealed contacts. Shield the signal lines to guarantee electromagnetic compatibility if the lines exceed five metres in length! NOTE 4–9 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 28: Mains Connection
16 AgR DII/E27 380 - 420 V 440 - 480 V 500 - 520 V Table 4-a Semiconductor fuse F1 With installation model controllers, type SCE…-2, equivalent protection is to be installed by the customer. 4–10 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 29: Connection Diagram
Closed: control input at terminals 5, 6, 7 is used; terminals 10+11 are ignored. Open: terminals 10+11 are used; terminals 5, 6, 7 are ignored. Switch (Q1) and fuse(s) (F1) with cabinet unit only! Figure 4.9 Connection Diagram for Controller VIBTRONIC SC(E)…-2 4–11 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 30: Vibration-Width Adjuster, Rotary-Type Knob And Scale
A linear 1 kOhm potentiometer is always included in the delivery from the factory (see Figure 4.10). 8hƒÃs‚…Ã…‚‡h…’ ‡’ƒrÃx‚ià s‚…ÃT8@«!$!)Ãt…r’Ç’ ƒrÃ""!%%#à s‚…ÃT8@«$!)Ã…rqÇ’ƒrÃ""!%%! S‚‡h…’ ‡’ƒrÃx‚iÇ’ƒrÃ""!% Q‚v‡r…Ãs‚…Ã…‚‡h…’ ‡’ƒrÃx‚iÇ’ ƒrÃ#""!% Dqvph‡vtÃqvhyÇ’ ƒrà %%!! q…vyyˆ‡Ã‡‚à À€ Q‚‡r‡v‚€r‡r…à ÃxÃyvrh… P…qr…È€ir…) Q‚‡r‡v‚€r‡r…Ãhppr††‚…’Ær‡Ã s‚…ÃT8@«!$!ÃÃD9I‚)Ã($# 6WvU@RÃh…‡Ãˆ€ir…)à s‚…ÃT8@«$!ÃÃD9I‚)Ã($" 6WvU@RÃh…‡Ãˆ€ir…)à Figure 4.10Potentiometer, rotary-type knob, scale 4–12 ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 31: Electrical Connection With The Magnetic Vibrator
The controllers are designed in accordance with EN 50081-2 (RFI-emission) for industrial areas and must not be used in residential areas or business districts. ATTENTION! Observe the information regarding the shielding of signal lines described in the preceding chapters on terminal assignment! NOTE 4–13 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... -
Page 32: Line Lengths
The maximum allowable voltage drop between the vibration conveyor device and main distributor must not exceed a value of 5%. The line cross sections in the operating manual for AVITEQ magnetic vibrators are dimensioned accordingly. NOTE When using a device (magnetic vibrator) produced by another manufacturer, you must mathematically recheck the line resistance. -
Page 33: Commissioning
The vibrator nominal voltage U , which can be measured at terminals 3 and 4 of the controller, is set at the factory to a fixed value for use with original AViTEQ devices. If a magnetic vibrator from another manufacturer is to be used, the setting must be checked prior to commissioning and, if necessary, adjusted. - Page 34 AViTEQ Vibrationstechnik. If necessary, contact the third party manufac- NOTE turer! AViTEQ Vibrationstechnik is not responsible for the proper function of the AViTEQ controller when used together with vibration conveyor devices produced by third party manufacturers!
- Page 35 0-500 Hz (without DC) cannot measure non-sinusoi- NOTE dal values correctly. Electrically live components! Risk of lethal electrical shock while connected to mains. When carrying out the following measurements, observe the specified pro- tective measures! DANGER! 5–3 ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003...
- Page 36 Commissioning – Commissioning with AViTEQ magnetic vibrator In addition, measure the maximum working stroke and compare the value with the data provided by the manufacturer for the vibration device being used. The permissible values for vibrator current and voltage specified on the type...
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Page 37: Maintenance
Maintenance Check for Soiling In general, all models of the AViTEQ controllers are maintenance free. In dusty environments, however, dust can penetrate and collect. This can result in deterio- ration of the cooling system for the control electronics and short circuits as a result of soiled strip conductors. -
Page 38: Troubleshooting
Repairs The controller contains no components which can be serviced or repaired by the assembler or user. Do not open the units - send them to AViTEQ Vibrationstechnik GmbH, D-65795 Hattersheim-Eddersheim if there is a fault. When connected to mains, dangerously high voltages are present inside the con- troller and inside the magnetic drive. - Page 39 Check mains voltage and controller setting. Check magnetic vibrator and controller voltage details; if necessary, increase vibrator voltage at trimming potentiometer R1 or consult with AViTEQ Vibra- tionstechnik. Voltage at vibrator input too low Supply line too long (… high resistivity), change...
- Page 40 (ham- necessary, reduce vibrator voltage at trimming mering noise) potentiometer R1 or consult with AViTEQ Vibra- tionstechnik. Deviation from nominal frequency at in-house cur- Re-tuning is necessary; rent supply...
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Page 41: Index
Extent of Delivery à Packing materials à Fault causes and remedy Panel mounting unit à à à à Potentiometer 4-12 à à Power loss à Power semiconductor à General conditions of delivery Product liability à à ©2002 AViTEQ Vibrationstechnik GmbH Version 02/2003... - Page 42 à Third party device à Transport à True RMS à Vibration conveyor device à Vibration frequencies à Vibration-width adjuster 4-12 à Vibrator nominal voltage à Voltage drop 4-14 à Warranty à Warranty exclusions à ©1998 AViTEQ Vibrationstechnik GmbH Version 02/2003...
- Page 43 ® Operating Manual for Controller VIBTRONIC SC(E)…-2 EU Declaration of Conformity Manufacturer: AViTEQ Vibrationstechnik GmbH Im Gotthelf 16 D-65795 Hattersheim-Eddersheim Product description: Controllers for magnetic vibrators Device types: SC…-2, SCE…-2 The products of the specified type series are in conformance with the following European direc-...
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