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Baileigh PH-19VS Operator's Manual

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OPERATOR'S MANUAL
RECIPROCATING HAMMER
MODEL: PH-19VS (B9030)
Rev. 03/2015
© 2015 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh PH-19VS

  • Page 1 OPERATOR’S MANUAL RECIPROCATING HAMMER MODEL: PH-19VS (B9030) Rev. 03/2015 © 2015 Baileigh Industrial, Inc.

  • Page 2: Table Of Contents

    Table of Contents INTRODUCTION ......................1 GENERAL NOTES ......................1 SAFETY INSTRUCTIONS ....................2 SAFETY PRECAUTIONS ....................4 TECHNICAL SPECIFICATIONS ..................6 UNPACKING AND CHECKING CONTENTS ..............7 Cleaning ........................7 TRANSPORTING AND LIFTING ..................8 INSTALLATION ....................... 9 ELECTRICAL ........................ 10 Plug Connection ......................

  • Page 3: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 4: Safety Instructions

    Note: This symbol refers to useful information throughout the manual. IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 5 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.

  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 7 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.

  • Page 8: Technical Specifications

    16 ga. Aluminum Capacity 12 ga. Tooling Height Adjustment 127mm (5”) Throat Depth 483mm (19”) Speed (PH-19) 1700 bpm (beats/minute) Speed (PH-19VS) 0~1700 bpm (beats/minute) Power 240V 50hz Motor 240V, 2Hp (1.5kw) Shipping Weight 455 kgs. (1000lbs.) Shipping Dimensions 1524 x 1219 x 2134 mm (60”x48”x84”)

  • Page 9: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 10: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 11: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 12: Electrical

    ELECTRICAL ATTENTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Your Baileigh Machine is Certified Check if the available power supply is the same as required by the machine (consult nameplate on machine) WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock.

  • Page 13: Plug Connection

    • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 14: Operation

    OPERATION CAUTION: Always wear proper hearing and eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the hammer dies. When handling large heavy sheets make sure they are properly supported. The PH-19 Reciprocating Hammer is a multi-stroke reciprocating machine, capable of many different metal forming operations.
  • Page 15 4. If your machine is equipped with a variable speed, you can either run the speed with the foot pedal, or turn the main selector switch to “on” Selector switch Speed Potentiometer 5. If using the foot pedal, the max speed is set with the potentiometer located on the control box.
  • Page 16 WARNING: The tools on this machine should never come in contact with each other, if they do, machine damage will occur. 9. With the tools installed, it is very important that the tool gap. Always set your tools with the main crank hand wheel setting the top ram to the most downward movement.
  • Page 17 10. The PH-19 is equipped with a quick release lever which aids in removing formed material from in between the tooling. Especially helpful when using beading dies that requires starting in the middle of a panel. Quick release lever shown in the “Down Position 11.

  • Page 18: Material Selection

    14. When beading, flanging, or forming the control can be either foot or the preset “on”, whichever the user wants. 15. The max speed is 1750 BPM; you should only use max BPM if the stroke is set to the minimum.

  • Page 19: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •...

  • Page 20: Parts Diagram

    PARTS DIAGRAM Main Frame Assembly...
  • Page 21 Back Stop Assembly...
  • Page 22 Toggle Assembly...
  • Page 23 Release Eccentric Assembly...
  • Page 24 Crankshaft Assembly...
  • Page 25 Release Pin Assembly...
  • Page 26 Guard Assembly...
  • Page 27 Single Phase Power System...
  • Page 28 Three Phase Power System...

  • Page 29: Parts List

    Parts List Item Part Number Description Qty. RH19-5A001 Stand Assembly RH19-6D001 Side Frame (R.H.) RH19-6D002 Side Frame (L.H.) RH19-6A010 Frame Mtg. Block RH19-7A001 Frame Spacer RH19-6C004 Lower Arm RH19-6C003 Top Slide Block PP-1151 7/8 Bore Cartridge Bearing 5/8-11 X 3.50 SHCS 3/4 Lockwasher Imperial...
  • Page 30 Item Part Number Description Qty. PP-0589 1/4" Elbow PP-0588 1/4" X 4 1/2" Pipe PP-0821 Oil Reservoir RH19-7A004 Crank Shaft 5/16-18 X .75 SHCS RH19-6C005 Connecting Rod PP-1155 35mm Bearing #10 Flat Washer Imperial 10-24 X .375 Cross Machine Screw RH19-6C006 Toggle Link RH19-7A006...
  • Page 31 Item Part Number Description Qty. RH19-7A010 Spacer RH19-6A011 Detent Stop 1/4-20 X 1.25 SHCS RH19-6A016 Release Bar RH19-7A020 Release Tube RH19-7A021 Release Pin RH19-7A022 Spring Retainer RH19-6A015 Release Pivot 1/4-20 X 1.0 SHCS 3/8-16 X 1.25 SHCS RH19-6A017 Lock Lever 1/4-20 X .75 HHCS 5/16-18 X 2.0...
  • Page 32 Item Part Number Description Qty. PP-0831 Switch Box PP-0044 Potentiometer PP-1402 Black Switch 1/4-20 X .375 SHCS 1/2-13 Hex Nut Imperial RH19-6A018 Euro Switch Bracket RH19-6A020 5" Hinge RH19-6A019 2" Spring...
  • Page 33 NOTES...
  • Page 34 NOTES...
  • Page 35 NOTES...
  • Page 37 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
  • Page 38 Power Hammer Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 10. Hearing Protection and Hazards. 1. Maintenance. Always Make sure the Power Hammer is wear hearing protection as noise generated from turned off and disconnect electrical power before any machine and workpiece vibration can cause inspection, adjustment or maintenance is carried out.

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