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Shock Monitor
Electric power detection type overload protector
Instruction Manual
Model No.: TSM4000
Basic Type for General Industrial Machinery
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this
product is discarded.
■ This product is subject to change without prior notice.
TSUBAKIMO MO MO MOTO TO TO TO CHAIN
TSUBAKI
TSUBAKI
TSUBAKI
TSM4000P
CAUTION
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CHAIN CO.
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CHAIN
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Published on October 1, 2017
EHM400006010R2
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Table of Contents
Summary of Contents for Tsubaki TSM4000
- Page 1 EHM400006010R2 Shock Monitor Electric power detection type overload protector Instruction Manual Model No.: TSM4000 TSM4000P Basic Type for General Industrial Machinery CAUTION ! ! ! ! ■ Please read this instruction manual carefully and understand the contents before starting the installation, connection (wiring), operation, and maintenance/inspection of this product.
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Page 2: Table Of Contents
Table of Contents 1. Introduction......9. Connection Diagram....2. Safety Precautions....9.1 Basic connection 3. Usage........(Driven by commercial power supply) 3.1 What is a Shock Monitor?.. 9.2 Driven by inverter....3.2 Electric power detection function 10. Operation........4. Checking th e P ackag e Cont ents.. 10.1 LED indicators and operation keys 4.1 Model number meaning 10.2 Switching modes.... - Page 3 ！ ！ ！ ！ WARNING ● Use the product described in this instruction manual by observing safety-related laws and regulations such as Ordinance on Industrial Safety and Health. ● Observe the following during the installation, removal, or maintenance/inspection of the product: (1) Turn off the power switch.
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Page 4: Usage
3. Usage 3. Usage 3.1 What is a Shock Monitor? The Shock Monitor TSM4000 is a product intended for load monitoring and overload protection of general industrial machinery by detecting the consumed power supplied to a motor (3-phase induction motor). -
Page 5: Checking The Package Contents
(2) Were there any damages suffered during transportation? (3) Are the following contents included? (For their appearances, refer to the outer dimensions on page 24.) Shock Monitor unit (including a socket): TSM4000 (Panel mounting type: TSM4000P) Current sensor: TSM-U*** or TSM-M*** Sensor cable: TSM4-S01 4.1 Model number meaning (Main unit + Current sensor) -
Page 6: Installation
6. Installation 6. Installation 6. Installation 6. Installation 6.1 Installation environment Install the Shock Monitor in a place where the following conditions are satisfied: ・ Location where the ambient temperature is between 0 to 50°C and the Shock Monitor is not exposed to direct sunlight ・... - Page 7 V[2] of the TSM4000. If the wire of the other phase is connected, or the wire is passed through in the opposite direction, the electric power cannot be detected properly.
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Page 8: Terminal Functions
● Power supply (Terminals 11 and 12) ・ Terminals used to connect the power supply for the Shock Monitor. TSM4000 Connect a commercial power supply of 90 to 250 Noise VAC or a DC power supply of 90 to 250 VDC (no... -
Page 9: Connector Cn1
Terminal Description ● Output relay High1 (Terminals 4, 5, 6), High2 [Output relay] TSM4000 (Terminals 13, 14, 15), Low (Terminals 7, 8, 9) ･ Output terminals used to notify external devices of an alarm or overload condition. Three relay signals, High1, High2, and Low will be output. - Page 10 ・ During the monitoring in the Monitor mode, the Analog output load ratio is output as DC voltage signals. The output mode is switched with parameter TSM4000 21:Output Select . DC voltmeter The maximum output current is 1 mA. Aout...
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Page 11: Connection Diagram
9. Connection Diagram 9.1 Basic connection (Driven by commercial power supply) Current sensor 200/220 VAC 400/440 VAC 50/60 Hz 100/110 VAC Stop Start 200/220 VAC 50/60 Hz TSM4000 [11] [15]b High2 POWER [12] High2 lamp [14]a c[13] [9]c [7]b [8]a... -
Page 12: Driven By Inverter
9.2 Driven by inverter Inverter Current sensor 200/220 VAC 400/440 VAC 50/60 Hz O u t p u t s t o p 100/110 VAC 200/220 VAC [11] TSM4000 POWER [15]b 50/60 Hz [12] High2 c[13] [14]a c[9] [7]b c[6]... -
Page 13: Operation
10 Operation 10 Operation 10 Operation 10 Operation LCD display The Shock Monitor TSM4000 LED indicators provides Monitor mode, Test mode, and Program mode, which can be Operation keys selected with the MODE key. 10.1 LED indicators and operation keys... -
Page 14: Switching Modes
The Monitor mode is used for load monitoring. Turning on the To change parameters, operational power supply press the MODE key to go to the Program mode TSM4000 selection screen. Press POWER ON Ver *.**J the SET key to change to the Program mode. Monitor mode... -
Page 15: Test Mode
10.4 Test mode In the Test mode, you can check the operation of the output relays and LED indicators. Since load monitoring is disabled in the Test mode, be sure to return to the Monitor mode after the operation (or after pressing RESET when the relay output is in the self-holding status). - Page 16 ■ Parameter description and setting procedure Parameter Data Description (Default data is shown.) (1)Unlocked ・ All parameters can be changed. 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k 1 : P a r a m e t e r L o c k ( 1 ) U n l o c k e d...
- Page 17 Parameter Data Description (Default data is shown.) No. of selected 1 to 8 There are up to eight possible combinations of detection levels the statuses of 6:High2 Level , 9:High1 Level , and 12:Low Level . Select how many combinations to use.
- Page 18 Parameter Data Description (Default data is shown.) High1 Set the High1 output level. 9 : H i g h 1 L e v e l 9 : H i g h 1 L e v e l 9 : H i g h 1 L e v e l 9 : H i g h 1 L e v e l -200 to -5% Output is activated when the load ratio...
- Page 19 Parameter Data Description (Default data is shown.) Display scale 10 to 100 ・ Set the scale of the load ratio to the actual load. ・ Setting 50% changes the result as follows. 1 5 : M o t o r 1 5 : M o t o r 1 5 : M o t o r 1 5 : M o t o r...
- Page 20 Parameter Data Description (Default data is shown.) ・ The High2 output relay will operate under (1)Fail Safe 2 0 : H 2 R e l a y L o g i c 2 0 : H 2 R e l a y L o g i c 2 0 : H 2 R e l a y L o g i c 2 0 : H 2 R e l a y L o g i c normal condition, and will not operate when...
- Page 21 *1 Torque monitoring When parameter 19: POWER/TORQUE is set to (2) TORQUE, the monitoring can be performed using a torque calculation value. The torque monitoring compares a torque calculation value (%) with a preset overload level (specified as % of the torque). This function is especially useful when the frequency is arbitrarily changed by inverter operation.
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Page 22: Troubleshooting
11. Troubleshooting 11. Troubleshooting 11. Troubleshooting 11. Troubleshooting Problem Inspection item Inspection result Countermeasure The LCD display Wiring of the operational No wiring installed. Install the wiring shows nothing. power supply properly. (Between terminals 11 and 12) Operational power supply Less than 90 VAC Provide voltage of 90 to voltage... -
Page 23: Trip Recovery Procedure
Problem Inspection item Inspection result Countermeasure The LED indicator Is the load The load fluctuates greatly and Set the parameters (High1, High2, Low) fluctuation too it instantaneously exceeds the (6, 9, 12, and 16) illuminates, but the great? setting level repeatedly. properly. -
Page 24: Specifications
16. Specifications 16. Specifications 16. Specifications 16. Specifications TSM4000 TSM4000P Model number Capacity 0.1 to 110 kW Voltage 3-phase, 200/220 VAC or 400/440 VAC Applicable motor Power supply 5 to 120 Hz frequency Commercial power supply 90 to 250 VAC 50/60 Hz,... -
Page 25: Outer Dimensions
17. Outer Dimensio 17. Outer Dimensions 17. Outer Dimensio 17. Outer Dimensio ■Main unit TSM4000 TSM4000P Mounting hole dimension Panel cutout dimension ■Current sensor TSM-U010, TSM-U050, TSM-U100 TSM-M300, TSM-M400, TSM-M600 TSM-U150, TSM-U200 TSM-M800 Mounting hole: ø4.6 C u r r e n t d i r e c t i o n m a r k Mounting ho le: 2 - ø4... -
Page 26: Warranty
■Sensor cable ■I/O cable TSM4-S01, TSM4-S03, TSM4-S05 TSM4-C01 TSM4-S10, TSM4-S20, TSM4-S30 TSM4-C03 18. Warranty 18. Warr anty 18. Warr 18. Warr anty anty 18.1 Free warranty period TEM shall offer free warranty period of 18 months after the shipment from the factory or 12 months after the beginning of the use (counted from the completion of the installation of the TEM product into your equipment), whichever is shorter. - Page 27 Table of parameter settings Default Parameter Data Step Description setting Parameters can be changed. (1)Unlocked Parameter Lock Parameters cannot be (2)Locked changed. 3-phase, 200 V class (1)200-230V motor voltage Motor Voltage 3-phase, 400 V class (2)380-460V motor voltage (1)0.1kW (11)15kW (2)0.2kW (12)18.5kW (3)0.4kW...
- Page 28 Kyoto 617- - - - 0833, Japan Kyoto 617 0833, Japan Kyoto 617 Kyoto 617 0833, Japan 0833, Japan http://tsubakimoto.com/ Internet U.S. Tsubaki Power Transmission, LLC Tsubakimoto Singapore Pte. Ltd. Tsubakimoto Europe B.V. http://www.ustsubaki.com/ http://tsubaki.sg/ http://tsubaki.eu/ Tsubaki of Canada Limited Taiwan Tsubakimoto Co. Tsubakimoto U.K. Ltd.
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