SankyoTateyama SankyoAlumi TF Series Assembling Manual

Terrace roof 600type standard installation

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Terrace roof TR/TF-series 600type Standard installation
Thank you very much for choosing our company's products.
Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this pr oduct.
The precautions provided herein contain important information to ensure product performance, function, strength and safety.
Please be sure to follow them during construction.
Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the
proper knowledge.
Please be sure to return this manual to the owner after construction.
Notice
Precautions during installation
□Do not change or remodel it for another purpose except terrace roof.
□This product is for general areas. It has a snow accumulation strength of 600N/m2(61.2kg/m2), which corresponds to 20cm of
fresh snowfall (specific weight 0.3). Do not install in heavy snow area.
□This product can be installed on the ground floor level. Please do not install on more than two -story.
□Do not install it in the place where snow slides down from the building roof directly or strong wind blow up this terrace roof.
□Standard installation of this product is installing on wooden body. When installing on the reinforced concrete structure or steel
structure except wooden house, please install by using optional parts and screws.
□Please check the house construction drawing and wall thickness before installation so that rear frame install firmly in the right
position of the house structural reinforcing materials (reinforced post, crossbeam, etc.). Do not install on the mortar part by
using plug anchors etc.
□Position the posts not to affect underground objects (water supply, drain pipes, etc.).
□When moving the posts, please follow the company specifications.
□Install it so that the exhaust of hot-water supply, heating and/or the car do not hit directly to the products and do not retain
around products. There is a possibility that the surface abnormality occurs as the coating film stripping.
Precautions during construction
□Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely. Please tighten
the screws not to lean against the installation face.
□Tighten the M8 bolts at approx. 13Nm (130kgfcm) tightening torque.
□Do not use anything other than the specified parts or optional parts.
□The foundation should comply with or exceed dimension specifications.
□Please use the concrete and install the foundations.
□Allow sufficient curing time for the concrete (4 to 7 days) and do not place heavy objects on it or subject it to vibrations during
the curing period.
□Be sure to keep the note below to prevent aluminum materials corrode.
(1) Do not use sea sand for the foundation since it contains
salt and may cause corrosion. Do not use a cement
enhancer, water-reducing agent or cryoprotectant. They
may cause the posts to corrode.
sea
sand
(3) Be sure to provide gravel for the foundation to allow drain-
age, insert water drainage holes (φ5) at the base of the
posts and foundation. Failure to do so may lead to water
accumulation inside the posts and damage them if the
water freezes and expands inside.
cement
water-
cryopro
enhancer
reducing
tectant
(2) Immediately wipe off any mortar or stains from the surface
of aluminum parts since they may cause corrosion.
HZ1878-E
Assembling manual
water
drainage
 
hole
1

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Summary of Contents for SankyoTateyama SankyoAlumi TF Series

  • Page 1 HZ1878-E Terrace roof TR/TF-series 600type Standard installation Assembling manual Thank you very much for choosing our company's products. Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this pr oduct. The precautions provided herein contain important information to ensure product performance, function, strength and safety. Please be sure to follow them during construction.
  • Page 2 □Be sure to put the sealant glue as the following. (1) Wipe off any stains from (2) Be sure to apply a (3) After putting the sealant (4) Seal completely deep the sealing part. sealant, as specified. glue on the hole made in enough and finish the its all wall body, fully surface with a pallet.
  • Page 3: Packaging Detail

    Packaging detail Please open the captioned carton and check all contents in advance. □ □ Please check the parts defective or damage. After opening the carton box, please stock not to deface the products. □ We packed some extra screws in the parts box. (X) number is necessary quantity for installation. □...
  • Page 4 ■Width set (Depth type 30 to 80) □part (R: R type, F: F type) Materials Parts Shape name standard front frame A standard front frame B standard front frame C standard front frame D rear frame A coach screw (sems) 6×90 Parts ID ES0445...
  • Page 5 ■Rafter set □part (R: R type, F: F type) Shape name Materials Parts rafter A rafter B rafter C rafter D rafter E roof retainer small truss screw upset bolt 5×10×10 M5×12 Parts ID ES0446 R type F type T□TN-30-3 ̶...
  • Page 6 ■Parts box □part (R: R type, F: F type)、 ◇part (D: R type, DE: F type) Shape name Parts R front frame cap F front frame cap R front frame cap F front frame cap R front frame cap F front frame cap rear frame cap elbow drain elbow...
  • Page 7 ■Non-wooden house parts box (Aeration construction method (siding panel installation)) ( RC structure ) ( Light-gauge steel structure ) Parts Parts Parts Parts Shape name Shape name Shape name Shape name spacer coach screw Anchor bolt HEX screw washer (L=300) (sems) M6×60 6×70...
  • Page 8: Single Unit

    Drawings・Dimension table 【R type】 When installing the side panel, move the post 60mm toward the side frame from the standard post position (L). WY (roof width) 13.5 W 13.5 (85.5) D (side frame center) (rear frame attachment P face to post center) rain gutter installation side 0〜73、...
  • Page 9 ■Material instruction guide table Nominal depth 1170 1470 1770 2070 2370 2670 2970 3270 3570 Nominal width 1818 2000 2727 Front frame A Front frame B (h dimension additional 3000 (h dimension additional value 0) Front frame D value 0) 3636 (h dimension additional value : 70) 4000...
  • Page 10 Drawings・Dimension table 【F type】 When installing the side panel, move the post 60mm toward the side frame from the standard post position (L). WY (roof width) 13.5 W 13.5 (85.5) (side frame center) P (rear frame attachment face to post center) rain gutter installation side 0〜73、...
  • Page 11 ■Material instruction guide table Nominal depth 1170 1470 1770 2070 2370 2670 2970 3270 3570 3870 4170 4470 5370 5970 Nominal width 1818 2000 2727 Front frame A Front frame B (h dimension additional value 0) (h dimension additional 3000 Front frame D Front frame E value 0)
  • Page 12: Installation Procedure

    Installation procedure This manual shows typical examples of R-type. F-type is same procedure, but the different points are indicated. Configuration diagram・sealing point P.19 Rear frame Rear frame caps rear frame connecting part P.14、 P.21 rear frame whole length sealing φ4.5〜φ5 sealing After making holes, do...
  • Page 13 Embedding post When installing the side panel, move the post 60mm toward the side frame from the standard post position (L). indicates post movable range dimension. Single unit ■Depth of basement Rear frame rain gutter installation side 0〜73、 383〜500 ( )...
  • Page 14 1. Single unit installation procedure Rear frame installation ①Make φ7 holes on site Make holes on rear frame. Confirm the post and stud position of house body and fix it. ④Whole length sealing Check the flat of the rear frame with leveler. Wooden structure ②φ4.5〜φ5 Whole length sealing...
  • Page 15 Post and front frame installation Standard position of post front frame connecting parts post fixing part ※When installing the support post of the front panel, insert the back small truss screw (Standard position) 5×10×10 plate to the front frame in (Post set) advance for easy installation.
  • Page 16 Temporal fixing of post and front frame front frame post Water drainage hole In case that the water inside post can’t discharge, post make φ5mm hole on the post at 5mm from GL. Support the post anchor rod Side frame and rafter installation rear frame rafter side frame...
  • Page 17: Roof Panel Installation

    Furring strips installation furring strip ① rafter ② small truss screw 5×10×10 (Side frame set,Rafter set) Roof panel installation Be careful not to scratch the roof panels. In case of mat panel, attach the unevenness side down. Otherwise the Notice panel is easy to get dirty.
  • Page 18 Roof retainer installation roof retainer roof retainer (end) rear frame Insert the end of roof retainer into the rear frame front frame and press the roof retainer to the tight rubber of rear rafter frame not to make a clearance. Screw from the side frame small truss screw rear frame side in order and...
  • Page 19 Attaching caps rear frame rear frame cap roof retainer (end) Do sealing work to the rear frame cap and attach it. side frame front frame rear frame cap rear frame front frame cap Do sealing work to front frame cap and attach it. ■Front frame (S) front frame cap front frame...
  • Page 20: Attaching Labels

    Attaching rain gutter parts gasket drain gutter There is the case that rain gutters are installed on both front frame side posts depending on the Glue elbow(85°) gutter cap roof size. Connecting part of rain gutter parts drain elbow round gutter drilling screw 4×13×8 (Parts box)
  • Page 21: Rear Frame Installation

    2. Installation procedure of connecting unit Rear frame installation Connecting part of rear frame ①Make φ7mm hole on-site Make holes on rear frame. Confirm the position of house body frames and fix there. ④Whole length sealing Check the flat of rear frame with leveler.
  • Page 22 2ー② Post and front frame assembling small truss screw 5×10×10 (Parts box) front frame connecting sleeve post fixing part A (middle) front frame small truss screw 5×10×10 (Post set) post In case of front frame (L) front frame connecting sleeve front frame connecting sleeve(W) small truss screw 5×10×10...
  • Page 23 3ー② Connecting post and front frame small truss screw 5×10×10 (Parts box) front frame front frame connecting sleeve front frame cover Be sure to seal around screws in order to front frame prevent danger when cleaning as well as water proof.
  • Page 24 In case of moving the connecting post Screwing position post front frame connecting sleeve Front frame connecting part post In case of (connecting part) 0<A≦65 <Front frame connecting part> 2-truss screw 5x20x10 front frame Screw the post connecting Make holes on front frame: φ6mm / sleeve:φ4.5mm on-site <post connecting parts>...
  • Page 25 For depth 18 ・ 2A type Screwing position 0<A<50 Not available for moving post Ttruss screw 5x20x10 Make hole on front frame: φ6mm / post sleeve:φ4.5mm on-site In case of 50≦A≦60 front frame front frame connecting sleeve(W) Screw at 10mm from connecting part. Front frame connecting part 2-truss screw 5x20x10 Make holes on front frame: φ6mm /...
  • Page 26 Basic drawing <R type> Scale:1/5 C´ B´ A´ A−A’ Section drawing B−B’ Section drawing (85.5) 7° 40° Front frame (S) 50.5 φ42 ■Front frame (M) ■Front frame (L) ※ h ( mm) Nominal depth Front frame (S) Nominal depth 40 50 60 70 80 90 10 11 12 standard post H=2400 long post H=3400 Nominal width 2759.1...
  • Page 27 Basic drawing <F type> Scale:1/5 C´ B´ A´ A−A’ Section drawing B−B’ Section drawing (85.5) 7° Front frame (S) 50.5 φ42 ■Front frame (M) ■Front frame (L) ※ h ( mm) ※ h ( mm) Nominal Nominal Front frame (S) Front frame (S) depth depth standard post H=2400 long post H=3400...
  • Page 28 Basic drawing <R・F type> Scale:1/5 C−C’ Section drawing   Single unit installation 13.5 55.5 C−C’ Section drawing   Connecting unit installation 13.5 55.5 Nominal Nominal depth Nominal depth Nominal depth width 30〜80 90〜15 18・2A 1618 1718 1818 454.5 2527 2627 2727 3436 3536 3636 454.5 4345 4445...

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Sankyoalumi tr series

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