Major Manufacturing TDR Series Operator's Manual & Parts List

Roller mowers

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Operator Manual
& Parts List
MAJOR RANGE OF
TDR ROLLERMOWERS
TDR 16000
TDR 20000

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Summary of Contents for Major Manufacturing TDR Series

  • Page 1 Operator Manual & Parts List MAJOR RANGE OF TDR ROLLERMOWERS TDR 16000 TDR 20000...
  • Page 2 Head Office Major Equipment Intl. Ltd., Ballyhaunis, Co. Mayo, Ireland. Tel.: +353 (0) 9496 30572 Fax: +353 (0) 9496 30788 Email: info@major-equipment.com UK Office Major Equipment Ltd. Major Industrial Estate, Middleton Rd., Heysham, Lancs. LA3 3JJ Tel.: +44 (0) 1524 850 501 Fax: +44 (0) 1524 850 502 Email:...
  • Page 3: Table Of Contents

    Contents Introduction Thank you Using Your Operator’s Manual Safety Aspects Product Identification Machine Serial Numbers Product Specifications Register Your Product and Warranty Online 1 Safety Machine Safety Labels Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads Operating the Machine Inspections before Use...
  • Page 4 EEC certificate of conformity for machines (conforming to Directive 98/37/EEC) Company: Major Equipment Ltd. Address: Coolnaha, Ballyhaunis, Co. Mayo, Ireland. Tel. +353949630572 +353949630788 declares in sole responsibility that the product: TDR ROLLERMOWER When properly installed, maintained and used only for it’s intended purpose, complies with all the essential Health &...
  • Page 5: Thank You

    230615 Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine. Using Your Operator’s Manual This manual is an important part of your machine and should remain with the machine when you buy it. Reading your operator’s manual will help you and others avoid personal injury or damage to the machine.
  • Page 6: Safety

    Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards. On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards.
  • Page 7: Workstation

    Workstation The operator must remain seated while working the machine. When the wings need to be raised and lowered the operator must leave the tractor. Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab. The operator must always apply the parking brake, and turn off the engine before leaving machine or carrying out maintenance.
  • Page 8: Driving Safely On Public Roads

    NOTE: TDR hitch is adjustable in length. Adjust the hitch to optimum position before cutting shaft. Driving Safely on Public Roads Check the local Highway Code regulations before driving the tractor on public highways with a towed implement. Check the reflectors, hazard flashers and/or projecting load indicators are installed when required and efficient.
  • Page 9: Key To Main Parts

    1. With the whole machine as level as possible, check the oil level in the Primary Gearbox, top up as required with SAE EP90 gear oil through the oil filler plug indicated. The correct level is at the oil level plug indicated. Check the oil level in the Rotor Gearboxes and top up as required with SAE EP 90 gear oil.
  • Page 10: Starting Regulations

    Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine. Ensure all guarding is present & the operator is fully aware of the operations of the machine Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders.
  • Page 11 WARNINGS ENSURE FREE FLOW RETURN IS CONNECTED. MINIMUM OIL FLOW IS 30 L/MIN. Never place limbs under the machine while rotors are turning. Rotors can remain turning for up to 1 minute after disengaging. Always disengage PTO, switch off tractor engine and engage the parking brake before making adjustments to the machine.
  • Page 12 The following operations can be carried out by using the remote control: 1. Left wing Up, Left wing Down / Float 2. Rear deck UP, Rear deck DOWN/ Float By keeping this key pressed, the left wing rises By keeping this key pressed, the rear deck goes By releasing the key, the left wing stops.
  • Page 13: Blade Rotations

    Adjusting the Rollers • Slacken the Height adjuster stop lock nuts (B) and • Adjust the roller adjuster (A) to obtain the desired cutting height. • Tightly close the lock nut (B) again to keep the rollers in this position. NOTE: IT IS IMPORTANT TO HAVE ROLLERS LEVEL AFTER ADJUSTMENT Blade Rotations TDR16000 Blade rotations...
  • Page 14: Belt Adjustment

    PTO Guard Greasing Intervals Belt Adjustment Check belt tension routinely. Remove cover by slackening the retaining bolts. Measure the belt deflection. If the de- flection is more than 12mm then adjust • Slacken the Idler Mounting Bolt. • Tighten the belt using the tensioner •...
  • Page 15: Wheel Nuts

    Wheel nuts Wheel nuts should be torqued to 240Nm. Do not overtighten nuts as damage can occur. Taper Bush Installation 1. Clean & degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. Insert the bush and the tapered bore of the pulley.
  • Page 16: Maintenance Schedule

    Maintenance Schedule TDR Rollermower Grease the following: INITIALLY every 8 HOURS every 16 HOURS every 40 HOURS ● ● PTO Shaft Yoke Ends (8) ● ● Main drive bearings (2) ● ● Wing pivot (6) ● ● Drawbar pivot (2) ●...
  • Page 17: Trouble Shooting

    Storage and Disposal At the end of the season or if you are not planning on using the machine for a while, please follow these instructions: • Wash and dry the machine. • Do a complete checkover of the machine and, if necessary,change damaged or worn parts. If the paintwork/ galvanising is damaged treat these areas accordingly and repaint.
  • Page 18 Check gearbox bolts Tighten if loose Check for loose nuts on blades Tighten if loose Blade broken Replace blades, in set Excessive vibration New blade or bolts matched with worn Replace blades or bolts in sets blade or bolts Drivelines not phased correctly. Implement Phase the driveline.
  • Page 19: Spare Parts

    030414 Spare Parts TDR Spare Parts TDR Overview Item Part No Description Item Part No Description 84SB-GA1 8400 SWING BLADE MOWER Gras-057 TDR 16000 ROLLERMOWER TD-CARML 16ft REAR ARM (LH) Gras-057C TDR 20000 ROLLERMOWER TD-CARMR 16ft REAR ARM (RH) Gras-128 SLOW MOVING VEHICLE TDA-16AXGA 16ft AXLE ASSEMBLY...
  • Page 20 TDR Rear Deck (8400GR) Item Part No Description Item Part No Description 725-FBL 725 FIXED BLADE (Anti_Clk) 12FTHRAS THREADED HEIGHT ADJUSTER 725-FBR 725 FIXED BLADE (Clk) 12GMRA2L HEIGHT ADJUSTER (LH) 84RM-FAB 8400 BODY 12GMRA2R HEIGHT ADJUSTER (RH) 84RM-RDT DEFLECTOR TUBE 12x3FSKS 1/2”x3”...
  • Page 21 TDR Rear Deck (8400GR) Item Part No Description Item Part No Description 58x2FBZP 5/8”x2” FINE BOLT NT55A RUBBER COUPLING 60CSD 60mm STAR DRIVE RM-M20C ROLLER ADJUSTER CAP NUT 8-6-7-00161 3/8” VALVE BREATHER RMORA-1 OFFSET HEIGHT ADJUSTER (RH) 8GMSTRP 8400 RM STRAP (3530mm) RMORA-2 OFFSET HEIGHT ADJUSTER (LH) EW29A...
  • Page 22 TDR16000 Wing Item Part No Description Item Part No Description 725-SBL 725 SWING BLADE (Anti_Clk) TDW-ROL 16ft TDR ROLLER 725-SBR 725 SWING BLADE (Clk) TDW-SB16 16ft SCRAPER 84RM-RDT DEFLECTOR TUBE 1/2” FINE NYLOC NUT 9GTD DRIVE TUBE (302mm) 12F-THRA THREADED HEIGHT ADJUSTER TDW-FAB1 16ft WING (RH) 12GMRA2L...
  • Page 23 TDR16000 Wing Item Part No Description Item Part No Description 190660-1 GUARD (COVER 660/BASE 661) RMORA-1 OFFSET HEIGHT ADJ. (RH) 205871 6 SPLINE “L” BOX RATIO 1.47 OFFSET HEIGHT ADJUSTER RMORA-2 (LH) 205873 6 SPLINE “T” BOX RATIO 1.47 S849 GREASE NIPPLE M6 STR 5/8”...
  • Page 24 TDR20000 Wing Item Part No Description Item Part No Description 725-SBL 725 SWING BLADE (Anti_Clk) 1/2” FINE NYLOC NUT 725-SBR 725 SWING BLADE (Clk) 12F-THRA THREADED HEIGHT ADJUSTER 84RM-RDT DEFLECTOR TUBE 12GMRA2L HEIGHT ADJUSTER (LH) 9GTD DRIVE TUBE (302mm) 12GMRA2R HEIGHT ADJUSTER (RH) TDW-20RL 20ft TDR ROLLER...
  • Page 25: Axles

    TDR20000 Wing Item Part No Description Item Part No Description 58x214FBZP 5/8”x2 1/4” FINE BOLT RMORA-2 HEIGHT ADJUSTER (LH) 8-6-7-00161 3/8” VALVE BREATHER S849 GREASE NIPPLE M6 STR 8SM-18 6 SPLINE STAR DRIVE SW58 5/8” SPRING WASHER FWM12 M12 FLAT WASHER 12T-BBS BLADE BACK SPACER FWM20...
  • Page 26 TDR Braked Axle Option Item Part No Description TDA-167001 16ft BRAKED AXLE TDA-167003 CHAIN LINK MOUNT TDA-167006 BRAKE RAM SPACER TDA-167008 BRAKE MOUNT TDA-167009 HAND BRAKE TDA-167050 16ft (BRAKED) REAR ARM (RH) 30115145 DIA 720x275mm CL12-1 1/2” CHAIN LINK 10 M12 M12 NYLOC NUT 11 M12x30SZP M12x30 SET BOLT...
  • Page 27 TDR Drive Shaft Assembly Item Part No Description TDA-SD3 DRIVE SHAFT (MALE) TDA-SD7 DRIVE SHAFT (FEMALE) 1/2” FINE NYLOC NUT 12x2FBZP 1/2”x2” FINE BOLT 18x11x70 18x11 PARALLEL KEY 2517-60 2517 60mm BORE D281215 DISC SPRING 28x12x1.5 M12 NYLOC NUT M12x60BZP M12x60 BOLT SPB-200C SPB 200 TRIPLEX PULLEY...
  • Page 28 TDR Bogey Assembly Item Part No Description Item Part No Description 2TKBC-2 CABLE LOCATION BAR M12x30SZP M12x30 SET BOLT TD-ID101 IDLER ROLL ASSEMBLY M12x35BZP M12x35 BOLT TD-ID201 IDLER ADJUSTER M16 NYLOC NUT TD-ID202 IDLER ANCHOR M16x100SZP M16x100 SET BOLT TDA-FAB1 TDR BOGEY FAB M20 NYLOC NUT TDA-GARD...
  • Page 29: Hose Assemblies

    Hose Assemblies Supply & Return Hose Assembly Top Link Hose Assembly Maintenance ‘In’ Flow direction Return Supply Transport ‘Out’ Wing Ram Hose Assembly Item Part No Description 201011 1/4” 1251 NEEDLE VALVE (BLUE) EDOW12 1/2” DOWTY WASHER EDOW14 1/4” DOWTY WASHER EDOW38 3/8”...
  • Page 30 TDR Hydraulics Solenoid 8 Solenoid 6 Connect to right wing ram hose Connect to solenoid 8 Connect to left wing ram hose Connect to solenoid 6 Item Part No Description EDOW38 3/8” DOWTY WASHER EMF38 3/8” M/F CONNECTOR EMM38 3/8” M/M CONNECTOR EMM3814 3/8-1/4”...
  • Page 31: Blades

    230414 Blades SWINGING BLADE SYSTEM MULCHING BLADE SYSTEM Twin cut blades Swinging lower blade Standard system on: TDR Models Optional system on: TDR Models FIXED BLADE SYSTEM Optional system on: TDR Models BLADE ROTATIONS TDR16000 Blade Systems FRONT 725-SBR 725-SBL 725-SBR 725-SBL 640-SBR...
  • Page 32 SWINGING BLADE SYSTEMS - Standard system on TDR Models 640-SBL - 640 Swing Blade (Anti Clockwise)  MACHINE  TDR16000 TDR20000     Item Part No Description 1/2F 1/2” Nyloc Nut  12x2FBZP 1/2”x2” FINE BOLT 84RM-SB01 SWING BLADE (Anti-Clk) ...
  • Page 33 725-SBL - 725 Swing Blade (Anti Clockwise) MACHINE TDR16000 TDR20000 Item Part No Description 1/2F 1/2” Nyloc Nut 12x2FBZP 1/2”x2” FINE BOLT 84RM-SB01 SWING BLADE (A Clk) 84RM-SBB2 BLADE BACK (370 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT M16x50BZP M16x50 BOLT 84RM-SBBB...
  • Page 34 MULCHING BLADE SYSTEMS - Optional system on: 6300, 8400, 11000, 15000 & TDR Models Anti Clockwise Mulching Blade Clockwise Mulching Blade Item Part No Description Qty per rotor 1/2F Nyloc Nut 12X212FBZP Bolt 84RM-SB01 Swing Blade (Anti Clock) 84RM-SB02 Swing Blade (Clock) 84RM-SBB Blade Back (285 ctr) 84RM-SBB2...
  • Page 35                             FIXED BLADE SYSTEMS - Optional system on: 6300, 8400, 11000, 15000 & TDR Models ...
  • Page 36: Pto Shafts

    PTO Shafts MACHINE PART NO: DESCRIPTION: TDR PRIMARY / 12000 & 18000 R.MOWER V601210CEC02RW6 V60 SHAFT WIDE ANGLE / SLIP CLUTCH 16000 / 20000 TDR WING T500350F132132 T50 SHAFT STANDARD TDR20000 REAR DECK T501060ENC12RW6 T50 SHAFT SLIP CLUTCH 6000/6300/8000/8400/TDR16000 REAR DECK T500810ENC12RW6 T50 SHAFT SLIP CLUTCH Gearboxes...
  • Page 37 S2061258076 Gearbox www.major-equipment.com...
  • Page 38 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e. hydraulic components, universally jointed shafts, chains and tyres, etc., which are subject to the original manufacturers conditions.
  • Page 39 HEAD OFFICE UK OFFICE Netherlands & Germany OFFICE Major Equipment Intl Ltd Major Equipment Ltd Major Equipment Intl Ltd Ballyhaunis, Co Mayo Major Ind. Estate, Heysham, Postbus 29, NL-7700 AA Ireland Lancs, LA3 3JJ, UK Dedemsvaart, Nederland Tel: +353 (0) 9496 30572 Tel: +44 (0) 1524 850501 Tel: + 31 (0) 6389 19585...

This manual is also suitable for:

Tdr16000Tdr20000

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