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Elettronica Santerno Sinus Penta Series Applications Manual

Multifunction ac drive regenerative application
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This manual is integrant and essential to the product. Carefully read the instructions contained herein as they
provide important hints for use and maintenance safety.
•
This device is to be used only for the purposes it has been designed to. Other uses should be considered improper
and dangerous. The manufacturer is not responsible for possible damages caused by improper, erroneous and
irrational uses.
• Elettronica Santerno is responsible for the device in its original setting.
•
Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering
Department of Elettronica Santerno.
•
Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original spare-
parts.
•
Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior
notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual.
•
Elettronica Santerno is responsible for the information contained in the original version of the Italian manual.
•
The information contained herein is the property of Elettronica Santerno and cannot be reproduced. Elettronica
Santerno enforces its rights on the drawings and catalogues according to the law.
SINUS PENTA
MULTIFUNCTION AC DRIVE
REGENERATIVE
APPLICATION
Updated on 27/09/2007
R.03
Software Version 1.65x
Elettronica Santerno S.p.A.
Via G. Di Vittorio, 3 - 40020 Casalfiumanese (BO) Italy
Tel. +39 0542 687711 - Fax +39 0542 668600
www.elettronicasanterno.it sales@elettronicasanterno.it
• 15Q0102B00 •
E n g l i s h

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Summary of Contents for Elettronica Santerno Sinus Penta Series

  • Page 1 • Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual.

  • Page 2: Table Of Contents

    SINUS PENTA REGENERATIVE APPLICATION TABLE OF CONTENTS TABLE OF CONTENTS ........................ 2 0.1. Figures ............................4 0.2. Tables ............................4 OVERVIEW ..........................5 1.1. THE REGENERATIVE APPLICATON ....................5 INSTALLATION INSTRUCTIONS ....................6 2.1. OVERVIEW..........................6 2.2. DIMENSIONING THE REGENERATIVE DRIVE ................9 2.2.1. Light Applications (Overload up to 120%) 380-500Vac Power Supply .........10 2.2.2.
  • Page 3 SINUS PENTA REGENERATIVE APPLICATION 2.10.1. Commissioning of the Drive Used as a Regenerative Feeder............68 2.10.2. Commissioning of the Drive Used as a Regenerative Braking Unit ........71 PROGRAMMING INSTRUCTIONS ..................... 74 3.1. MENU TREE ..........................74 3.2. MEASURES MENU ........................75 3.2.1. Overview.........................75 3.2.2.

  • Page 4: Figures

    SINUS PENTA REGENERATIVE APPLICATION 3.16. AUTORESET MENU ......................130 3.16.1. Overview........................130 3.16.2. List of Programmable Parameters C255 to C261.............130 3.17. EXPANSION BOARD CONFIGURATION MENU...............132 3.17.1. Overview........................132 3.17.2. List of Programmable Parameters R021 to R023 ..............132 3.18. RGN DRIVE ALARMS.......................133 3.18.1. Overview........................133 3.18.2.

  • Page 5: Overview

    SINUS PENTA REGENERATIVE APPLICATION OVERVIEW Special software that can be used for particular applications is supplied with the drives of the Sinus Penta series. The menu tree, the programming mode and navigation mode of the Sinus Penta are used; parameters or menus will be added/(removed) whether required/(not required) for your application.

  • Page 6: Installation Instructions

    The regenerative feeder has a DC link output which is used for the power supply of one or more Elettronica Santerno inverters through the DC-bus terminals.
  • Page 7 SINUS PENTA REGENERATIVE APPLICATION TYPE OF INSTALLATION: Using a regenerative drive MAINS-SIDE CURRENT: Drive operating at rated current MAINS-SIDE CURRENT SPECTRUM Figure 1: Mains-side current obtained when a regenerative drive is used. 7/140...
  • Page 8 Output power is intended for the supply of one or more SINUS K inverters/PENTA NOTE drives. Any other applications must be authorized by Elettronica Santerno. 8/140...

  • Page 9: Dimensioning The Regenerative Drive

    SINUS PENTA REGENERATIVE APPLICATION 2.2. DIMENSIONING THE REGENERATIVE DRIVE Basically, when dimensioning the regenerative drive, the power delivered from the drive used to control the motor is compared to the power that the drive can deliver when overloaded and when operating in continuous mode;...

  • Page 10: Light Applications (Overload Up To 120%) 380-500Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.1. 120%) 380- IGHT PPLICATIONS VERLOAD UP TO 500V OWER UPPLY Rated Motor Voltage: Rated Motor Voltage: Rated Motor Voltage: 380÷415VAC 440÷460VAC 480÷500VAC MOTOR REGENERATIVE MOTOR REGENERATIVE MOTOR REGENERATIVE SIZE DRIVE DRIVE DRIVE DRIVE DRIVE DRIVE Size of Size of Max.
  • Page 11 0964 0964 0964 1000 1360 0964 0964 1100 1500 0964 0964 1000 1360 1130 1130 1130 1170 1600 1130 1296 1270 1730 1130 1130 1170 1600 1296 1296 1340 1830 1296 1460 1990 1296 (*) Please contact Elettronica Santerno. 11/140...

  • Page 12: Standard Applications (Overload Up To 140%) 380-500Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.2. 140%) TANDARD PPLICATIONS VERLOAD UP TO 380-500V OWER UPPLY Rated Motor Voltage: Rated Motor Voltage: Rated Motor Voltage: 380÷415VAC 440÷460VAC 480÷500VAC MOTOR REGENERATIVE MOTOR REGENERATIVE MOTOR REGENERATIVE SIZE DRIVE DRIVE DRIVE DRIVE DRIVE DRIVE Max. Max.
  • Page 13 0964 900 1230 0964 0964 1000 1360 0964 0964 900 1230 1130 1130 1130 1100 1500 1130 1296 1170 1600 1130 1130 1100 1500 1296 1296 1240 1690 1296 1296 1340 1830 1296 1296 (*) Please contact Elettronica Santerno. 13/140...

  • Page 14: Heavy Applications (Overload Up To 175%) 380-500Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.3. 175%) 380- EAVY PPLICATIONS VERLOAD UP TO 500V OWER UPPLY Rated Motor Voltage: Rated Motor Voltage: Rated Motor Voltage: 380÷415VAC 440÷460VAC 480÷500VAC MOTOR REGENERATIVE MOTOR MOTOR MOTOR SIZE REGENERATIVE DRIVE REGENERATIVE DRIVE DRIVE DRIVE DRIVE DRIVE DRIVE Size of...
  • Page 15 SINUS PENTA REGENERATIVE APPLICATION 220 300 0312 0312 0312 0312 0312 300 400 0312 0312 250 340 0366 0366 0366 0366 0366 330 450 0366 0366 280 380 0399 0399 0399 0399 0399 355 480 0399 0399 315 430 0457 0457 0457 0457...

  • Page 16: Strong Applications (Overload Up To 200%) 380-500Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.4. 200%) 380- TRONG PPLICATIONS VERLOAD UP TO 500V OWER UPPLY Rated Motor Voltage: Rated Motor Voltage: Rated Motor Voltage: 380÷415VAC 440÷460VAC 480÷500VAC MOTOR REGENERATIVE MOTOR MOTOR MOTOR SIZE REGENERATIVE DRIVE REGENERATIVE DRIVE DRIVE DRIVE DRIVE DRIVE DRIVE Size of...
  • Page 17 SINUS PENTA REGENERATIVE APPLICATION 185 250 0312 0312 0312 220 300 0312 0312 250 340 0312 0312 200 270 0366 0366 0366 250 340 0366 0366 260 350 0366 0366 220 300 0399 0399 0399 260 350 0399 0399 300 400 0399 0399 280 380...

  • Page 18: Light Applications (Overload Up To 120%) 200-240Vac Power Supply

    0312 0312 0312 0366 0312 0366 0399 0366 0399 0457 0457 0457 0524 0524 0524 0598 0524 0598 0598 0598 0748 0831 0748 0831 0964 0964 0964 0964 0964 1130 1296 1130 1296 1296 (*) Please contact Elettronica Santerno. 18/140...

  • Page 19: Standard Applications (Overload Up To 140%) 200-240Vac Power Supply

    0312 0312 0312 0312 0312 0366 0366 0366 0399 0457 0457 0457 0457 0457 0524 0524 0524 0598 0748 0598 0748 0831 0748 0831 0964 0964 0964 0964 0964 1130 1296 1130 1296 1296 (*) Please contact Elettronica Santerno. 19/140...

  • Page 20: Heavy Applications (Overload Up To 175%) 200-240Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.7. 175%) 200- EAVY PPLICATIONS VERLOAD UP TO 240V OWER UPPLY Rated Motor Voltage: 200÷240VAC SIZE MOTOR DRIVE REGENERATIVE DRIVE Size of MOTOR SINUS Size of REGENERATIVE SINUS Size of REGENERATIVE Max. Applicable Motor Power K/PENTA PENTA with 220+/-10 % SINUS PENTA with 230+/- Power Supply...

  • Page 21: Strong Applications (Overload Up To 200%) 200-240Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.8. 200%) 200- TRONG PPLICATIONS VERLOAD UP TO 240V OWER UPPLY Rated Motor Voltage: 200÷240VAC SIZE MOTOR DRIVE REGENERATIVE DRIVE Size of MOTOR SINUS Size of REGENERATIVE SINUS Size of REGENERATIVE Max. Applicable Motor Power K/PENTA PENTA with 220+/-10 % SINUS PENTA with 230+/- Power Supply...

  • Page 22: Light Applications (Overload Up To 120%) 575-690Vac Power Supply

    0964 1750 2380 1130 1130 1130 1460 1990 1130 1130 2010 2740 1296 1670 2280 1296 (*) Please contact Elettronica Santerno. 2.2.10. S 140%) TANDARD PPLICATIONS VERLOAD UP TO 575-690V OWER UPPLY Rated Motor Voltage: Rated Motor Voltage: 600÷690VAC 575VAC...

  • Page 23: Heavy Applications (Overload Up To 175%) 575-690Vac Power Supply

    SINUS PENTA REGENERATIVE APPLICATION 2.2.11. H 175%) 575- EAVY PPLICATIONS VERLOAD UP TO 690V OWER UPPLY Rated Motor Power: Rated Motor Power: 600÷690VAC 575VAC MOTOR REGENERATIVE MOTOR SIZE REGENERATIVE DRIVE DRIVE DRIVE DRIVE Max. Size of Size of Size of Max.

  • Page 24: Specifications For The Regenerative Drive

    SINUS PENTA REGENERATIVE APPLICATION 2.3. SPECIFICATIONS FOR THE REGENERATIVE DRIVE 2.3.1. 4T C LASS EGENERATIVE RIVE DELIVERABLE RATED POWER OF THE MAXIMUM POWER OF THE REGENERATIVE CURRENT REGENERATIVE DRIVE REGENERATIVE DRIVE DRIVE LOSS Size Inom Imax 0005 10.5 11.5 0.19 0007 12.5 13.5...
  • Page 25 SINUS PENTA REGENERATIVE APPLICATION Legend: Inom = continuous rated current of the regenerative drive. Imax = max. current produced by the drive for 120sec every 20min up to S30, and for 60sec every 10min for S40 and greater. Output power is intended for the power supply of one or more SINUS K NOTE inverters/PENTA drives.

  • Page 26: Class Regenerative Drive

    SINUS PENTA REGENERATIVE APPLICATION 2.3.2. 2T C LASS EGENERATIVE RIVE DELIVERABLE RATED POWER OF THE MAXIMUM POWER OF THE REGENERATIVE MODEL OF CURRENT REGENERATIVE DRIVE REGENERATIVE DRIVE DRIVE LOSS REGENERATIVE Size 220VAC 230VAC 220VAC 230VAC Inom Imax SINUS PENTA Power Supply Power Supply Power Supply Power Supply...
  • Page 27 SINUS PENTA REGENERATIVE APPLICATION Legend: Inom = continuous rated current of the regenerative drive. Imax = max. current produced by the drive for 120sec every 20min up to S30, and for 60sec every 10min for S40 and greater. Output power is intended for the power supply of one or more SINUS K NOTE inverters/PENTA drives.

  • Page 28: 6T Class Regenerative Drive

    16.5 18.0 1296 1950 2340 1730 1990 2080 2080 2385 2500 17.6 19.2 Output power is intended for the power supply of one or more SINUS K NOTE inverters/PENTA drives. Any other applications must be authorized by Elettronica Santerno. 28/140...

  • Page 29: Checking The Regenerative Drive Dimensioning

    SINUS PENTA REGENERATIVE APPLICATION 2.4. CHECKING THE REGENERATIVE DRIVE DIMENSIONING The dimensioning of the regenerative drive for your application is given in the application tables above. If a special application is not included in the tables, you need to check the regenerative drive dimensioning: the power exchanged with the mains—both in continuous operation and when the drive is overloaded—must be lower than or equal to the drive rated power and peak power respectively.
  • Page 30 The dimensioning of the regenerative drive can be reduced when ore or more drives operate as motors or as generators in special applications. If multiple motors are connected, please contact Elettronica Santerno. The regenerative drive power is as follows: Preg=1.73*Vacmin* Imax...
  • Page 31 SINUS PENTA REGENERATIVE APPLICATION Supposing that the same ratings as the motor drive apply to the regenerative drive being used, the loss of a 0020 4T drive is 0.35kW (see “4T Class Regenerative Drive” table). As a result, the continuous power of the regenerative drive should be the following: Pconrgn= 16.6 + 0.35 + 0.35 =17.3 kW Polrgn= Polmot + overloaded motor drive loss + overloaded regenerative drive loss Polmot=1.73*Vmot*Ilim*cosphimot →...

  • Page 32: Applications Of The Regenerative Drive

    SINUS PENTA REGENERATIVE APPLICATION 2.5. APPLICATIONS OF THE REGENERATIVE DRIVE 2.5.1. OTORS AVING A IFFERENT UPPLY OLTAGE THAN AINS UPPLY OLTAGE The regenerative drive produces a bus voltage higher than the rectified mains voltage; in the drive controlling the motor, which is powered by a DC voltage greater than the mains voltage, the output voltage can exceed the mains voltage (a drive is capable of generating a max.

  • Page 33: Wiring

    P TO INCLUDED A special interface panel as well as additional electromechanical components supplied by Elettronica Santerno are required when connecting the regenerative drive to the mains. Those components allow matching output terminal commutated voltage to mains sinusoidal current; they also allow filtering the current component at the drive commutation frequency.

  • Page 34: Power Wiring For The Regenerative Drive - Size S74

    Two drive arms per phase are required when connecting an “S74” regenerative drive. The diagram below shows how to connect the interface panels supplied by Elettronica Santerno. It also shows how to connect the electromechanical components allowing matching the output terminal commutated voltage with the mains sinusoidal voltage, and filtering the current component at the drive commutation frequency.
  • Page 35 SINUS PENTA REGENERATIVE APPLICATION Do not alter wiring when connecting the drive components; the equipment NOTE automatically detects the mains phase sequence. If fuses are used, special microswitches capable of detecting when a fuse opens are required. Connect the fuse signal to the input for auxiliary alarms of NOTE the regenerative drive, and activate the respective alarm (see parameters C164-C166).

  • Page 36: Signal Wiring For The Regenerative Drive

    SINUS PENTA REGENERATIVE APPLICATION 2.6.3. IGNAL IRING FOR THE EGENERATIVE RIVE Figure 5: Signal wiring diagram for the regenerative drive. Wiring for the regenerative drive powering a SINUS PENTA drive is shown in the wiring diagram above. For the RGN application, the following analog and digital inputs/outputs are required: Terminal Type of Function...

  • Page 37: External Components

    SINUS PENTA REGENERATIVE APPLICATION 2.7. EXTERNAL COMPONENTS 2.7.1. OWER ABLE ROSS SECTIONS AND LECTROMECHANICAL OMPONENTS OF THE OWER IRCUIT Specifications for the drive wires, safety devices and operating devices are given in the tables below. For the greatest drive sizes, wiring with multiple conductors for the same phase is recommended. For example, “2x150”...
  • Page 38 SINUS PENTA REGENERATIVE APPLICATION 2.7.2. ROSS SECTION OF THE OWER ABLES AND IZE OF THE 2T C AFETY OMPONENTS FOR LASS RIVES sqmm (AWG or sqmm (AWG or kcmils) kcmils) 0007 12.5 10 1.2-1.5 2.5 (13AWG) 0008 10 1.2-1.5 0010 10 1.2-1.5 0.5÷10 0013...
  • Page 39 SINUS PENTA REGENERATIVE APPLICATION 2x240 0457 1000 DC Bus (2x500kcmils) 3x210 0524 1250 1000 1000 DC Bus (3x400kcmils) 3x210 0598 1250 1250 1000 DC Bus (3x400kcmils) 0748 1000 1250 1250 1200 DC Bus 3x240 (3x500kcmils) 0831 1200 1600 1600 1350 DC Bus 2x3x210 0964...

  • Page 40: Ul-Approved Fuses - 2T Class

    USES LASS UL-approved semiconductor fuses, which are recommended for the drives of the SINUS PENTA series, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor). Fuses suitable for the protection of semiconductors produced by other manufacturers may be used, provided that they have the same ratings and are approved as “UL R/C Special Purpose Fuses (JFHR2)”.
  • Page 41 SINUS PENTA REGENERATIVE APPLICATION 0312 20 622 32 406000 FWP-800A 280500 0366 0399 0457 20 622 32 1000 882000 FWP-1000A 1000 390000 0524 20 622 32 1250 1225000 FWP-1200A 1200 690000 0598 170M6067 1400 1700000 20 632 32 1400 1540000 0748 170M6067 1400...
  • Page 42 SINUS PENTA REGENERATIVE APPLICATION 2.7.4. ROSS SECTION OF THE OWER ABLES AND IZE OF THE 4T C AFETY OMPONENTS FOR LASS RIVES sqmm (AWG or sqmm (AWG or kcmils) kcmils) 0005 10.5 10 1.2-1.5 2.5 (13AWG) 0007 12.5 10 1.2-1.5 0.5÷10 0009 16.5...
  • Page 43 SINUS PENTA REGENERATIVE APPLICATION 0179 25-30 185 (400kcmils) 70÷240 0200 25-30 210 (400kcmils) (2/0AWG÷500kcm 0216 25-30 ils) 240 (500kcmils) 0250 25-30 2x150 0312 DC Bus (2x300kcmils) DC Bus 2x210 0366 (2x400kcmils) DC Bus 2x240 0399 (2x500kcmils) DC Bus 2x240 0457 1000 (2x500kcmils) DC Bus...

  • Page 44: Ul-Approved Fuses - 4T Class

    USES LASS UL-approved semiconductor fuses, which are recommended for the drives of the SINUS PENTA series, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor). Fuses suitable for the protection of semiconductors produced by other manufacturers may be used, provided that they have the same ratings and are approved as “UL R/C Special Purpose Fuses (JFHR2)”.
  • Page 45 SINUS PENTA REGENERATIVE APPLICATION 0179 20 622 32 109200 FWP-350A 95400 0200 20 622 32 136500 0216 FWP-450A 139150 0250 20 622 32 210000 FWP-700A 189000 0312 20 622 32 406000 FWP-800A 280500 0366 0399 0457 20 622 32 1000 882000 FWP-1000A 1000...

  • Page 46: Power Cable Cross-Section And Size Of The Safety Components For 5T-6T Class Drives

    SINUS PENTA REGENERATIVE APPLICATION 2.7.6. OWER ABLE ROSS SECTION AND IZE OF THE AFETY 5T-6T C OMPONENTS FOR LASS RIVES sqmm sqmm (AWG or (AWG or kcmils) kcmils) 0250 DC Bus 240 (500kcmils) DC Bus 0312 2x150 (2x300kcmils) DC Bus 0366 2x210 (2x400kcmils) DC Bus...

  • Page 47: Ul-Approved Fuses - 5T & 6T Classes

    USES LASSES UL-approved semiconductor fuses, which are recommended for the drives of the SINUS PENTA series, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor). Fuses suitable for the protection of semiconductors produced by other manufacturers may be used, provided that they have the same ratings and are approved as “UL R/C Special Purpose Fuses (JFHR2)”.

  • Page 48: Regenerative Reactance For 200-240Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.8. 200-240VAC S EGENERATIVE EACTANCE FOR UPPLY OLTAGE Reactance Ratings Reactance Current SINUS PENTA DRIVE SIZE MODEL (mH) 0007 12.5 0008 0010 16.5 0013 0015 0016 0020 0016 0017 0020 0025 0030 0035 0023 0033 0037 0038 0040 0049...

  • Page 49: Regenerative Reactance For 380-480Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.9. 380-480VAC S EGENERATIVE EACTANCE FOR UPPLY OLTAGE Reactance Ratings Reactance Current SINUS PENTA DRIVE SIZE MODEL (mH) 0005 12.5 0007 0009 0011 16.5 0014 0016 0017 0020 0025 0030 0035 0016 0017 0020 0025 0030 0034 0036 0038...

  • Page 50: Regenerative Reactance For 500-690Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.10. R 500-690VAC S EGENERATIVE EACTANCE FOR UPPLY OLTAGE SINUS PENTA Reactance Ratings Reactance Current DRIVE SIZE MODEL (mH) 0250 0.29 0312 0366 0.20 0399 0457 0524 0598 0598 0.15 1000 0748 0831 0964 2*0.15 1000 1130 1296 50/140...

  • Page 51: Filter Reactance For 200-240Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.11. F 200-240VAC S ILTER EACTANCE FOR UPPLY OLTAGE Filter Reactance Filter Reactance Current DRIVE SIZE SINUS PENTA MODEL (mH) 0007 12.5 0008 0010 16.5 0013 0015 0016 0020 0016 0017 0020 0025 0030 0035 0023 0033 0037 0038...

  • Page 52: Filter Reactance For 380-480Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.12. F 380-480VAC S ILTER EACTANCE FOR UPPLY OLTAGE Filter Reactance Filter Reactance Current DRIVE SIZE SINUS PENTA MODEL (mH) 0005 12.5 0007 0009 16.5 0011 0014 0016 0017 0020 0025 0030 0035 0016 0017 0020 0025 0030 0034...

  • Page 53: Filter Reactance For 500-690Vac Supply Voltage

    SINUS PENTA REGENERATIVE APPLICATION 2.7.13. F 500-690VAC S ILTER EACTANCE FOR UPPLY OLTAGE Filter Reactance Filter Reactance Current DRIVE SIZE SINUS PENTA MODEL (mH) 0250 0.145 0312 0366 0.10 0399 0457 0524 0598 0598 0.075 1000 0748 0831 0964 0.038 1950 1130 1296...

  • Page 54: Regenerative Reactance Ratings

    SINUS PENTA REGENERATIVE APPLICATION 2.7.14. EGENERATIVE EACTANCE ATINGS 2.7.14.1. 2T & 4T C L A S S E S 2T-4T IM0128004 12.5 2T-4T IM0128044 16.5 2T-4T IM0128084 2T-4T IM0128124 2T-4T IM0128144 2T-4T IM0128164 2T-4T IM0128204 2T-4T IM0128244 2T-4T IM0128284 0.35 2T-4T IM0128324 0.27...

  • Page 55: Filter Reactance Ratings

    SINUS PENTA REGENERATIVE APPLICATION 2.7.15. ILTER EACTANCE ATINGS 2.7.15.1. 2T & 4T C L A S S E S 2T-4T IM0128604 12.5 2T-4T IM0128644 16.5 2T-4T IM0128684 2T-4T IM0128724 2T-4T IM0128744 2T-4T IM0128764 0.45 2T-4T IM0128804 0.35 2T-4T IM0128844 0.25 2T-4T IM0128884 0.175...

  • Page 56: Interface Panel

    SINUS PENTA REGENERATIVE APPLICATION 2.7.16. I NTERFACE ANEL The interface panel must be used based on the size of the regenerative drive. The interface panel includes the following: resistors of pre-charge capacitors installed on the DC-bus inside the drive; capacitors of the component filter at the commutation frequency and the relevant safety switch; measure circuits of the mains voltage.
  • Page 57 SINUS PENTA REGENERATIVE APPLICATION 2.7.16.1. D I M E N S I O N S E I G H T S A N D I S S I P A T E D O W E R Power Weight dissipated at Size MODEL Inom...
  • Page 58 SINUS PENTA REGENERATIVE APPLICATION Install the interface panel vertically as shown in the figure; make sure to allow a NOTE min. clearance of 50 mm on both sides and 10 mm on top and bottom for air circulation. NOTE The maximum allowable ambient temperature for the interface panel is 50 °C. 58/140...
  • Page 59 SINUS PENTA REGENERATIVE APPLICATION 2.7.16.2. T E R M I N A L S I N T H E N T E R FA C E A N E L When connecting the interface panel, three terminal boards are needed for the power signals; a special cable is also needed for the measure signals, which is ready to be connected to the control board terminals of the regenerative drive.
  • Page 60 SINUS PENTA REGENERATIVE APPLICATION 2.7.16.3. T – 2T C E R M I N A L R O S S S E C T I O N S L A S S M3 Terminal Board M1 Terminal Board M2 Terminal Board (pre-charge (connection of auxiliary (filter capacitor connection) resistor connection)
  • Page 61 SINUS PENTA REGENERATIVE APPLICATION 0312 S050 0366 399-4T (AWG8) 0399 0457 P030 S060 0524 15-20 1.5-1.8 0.6-0.8 0598 831-4T (AWG6) S064 0748 0831 0964 831- S074 1130 P030 (AWG6) 1296 61/140...
  • Page 62 SINUS PENTA REGENERATIVE APPLICATION 2.7.16.4. T – 4T C E R M I N A L R O S S S E C T I O N S L A S S M3 Terminal Board M1 Terminal Board M2 Terminal Board (pre-charge (connection of auxiliary (filter capacitor connection) resistor connection)
  • Page 63 SINUS PENTA REGENERATIVE APPLICATION 0179 0200 250- S040 (AWG4) (AWG8) 0216 0250 0312 S050 0366 399- (AWG14) (AWG8) 0399 0457 S060 P030 0524 15-20 10 1.5-1.8 0598 831- (AWG (AWG6) S064 0748 4/0) 0831 0964 831- S074 1130 (AWG P030 (AWG6) 4/0) 1296...
  • Page 64 SINUS PENTA REGENERATIVE APPLICATION 2.7.16.5. T – 6T C E R M I N A L R O S S S E C T I O N S L A S S M3 Terminal Board M1 Terminal Board M2 Terminal Board (pre-charge (connection of auxiliary (filter capacitor connection) resistor connection)

  • Page 65: Additional Components For The Braking Unit Application

    SINUS PENTA REGENERATIVE APPLICATION 2.8. Additional Components for the Braking Unit Application 2.8.1. SOLATION RANSFORMER Use an isolation transformer with unitary transformation ratio and apparent power equal to the RGN drive power when used at the mains voltage. The filter inductance can be incorporated into the transformer. 2.8.2.

  • Page 66: Electromagnetic Compatibility

    SINUS PENTA REGENERATIVE APPLICATION 2.9. Electromagnetic Compatibility Electromagnetic Compatibility 89/336/CEE and following amendments 92/31/CEE, 93/68/CEE, and 93/97/CEE. In most systems, the processing control also requires additional devices, such as computers, captors, and so on, that are usually installed one next to the other, thus causing disturbance: - Low frequency –...
  • Page 67 EN61800-3-A11 for the second environment, category C3. External EMI filters are required if the regenerative drive is to be installed in the first environment. Please contact Elettronica Santerno. Radio interference may occur if the regenerative drive is installed in domestic CAUTION environments;...

  • Page 68: 2.10. Commissioning

    SINUS PENTA REGENERATIVE APPLICATION 2.10. COMMISSIONING 2.10.1. C OMMISSIONING OF THE RIVE SED AS A EGENERATIVE EEDER The SINUS PENTA for the regenerative application is factory-set as follows: Rated Voltage Rated Frequency Drive Class (C500) (C501) 230.0 V 50 Hz 400.0 V 50 Hz 575.0 V...
  • Page 69 SINUS PENTA REGENERATIVE APPLICATION Access the P000 parameter (Key Parameter) and make sure that it is set up as P002. Use the 3) Parameter ESC, ↓, ↑ and SAVE/ENTER keys to access the drive parameters. See the “MENU TREE” section alteration: in this manual.
  • Page 70 SINUS PENTA REGENERATIVE APPLICATION If no failure occurred, go to step 8; otherwise, check links to the drive and check if alarm messages are displayed. The start screen shows the value of the DC-bus voltage (M501); 7) Possible before closing the ENABLE, this measure should be more or less equal to the mains voltage failures: (M502) multiplied by 1.41;...

  • Page 71: Commissioning Of The Drive Used As A Regenerative Braking Unit

    SINUS PENTA REGENERATIVE APPLICATION 2.10.2. C OMMISSIONING OF THE RIVE SED AS A EGENERATIVE RAKING The SINUS PENTA for the regenerative application is factory-set as in Table 1. For different rated voltage/frequency values, parameters concerning the electric mains must be set up before activating the drive.
  • Page 72 SINUS PENTA REGENERATIVE APPLICATION Access the MAINS PARAMETERS MENU and set the following: - C500 Rated Mains Voltage - C501 Rated Mains Frequency - C502 Mains Alarm Control: 0: Regenerative drive disable (factory setting) 1: Drive alarm P500 DC-bus setpoint → set it to a value exceeding the DC-link voltage which it is connected to when the regenerative drive and the motor drive are disabled, so that it operates as a clamp.
  • Page 73 SINUS PENTA REGENERATIVE APPLICATION 9) Motor Drive Start up the motor drive as described in the Installation Instructions manual. When braking, Starting: make sure that the DC-bus voltage in the regenerative drive (displayed in the Measure submenu) is kept approx. constant and equal to the setpoint; also make sure that the mains is steady.

  • Page 74: Programming Instructions

    SINUS PENTA RIGENERATIVE APPLICATION PROGRAMMING INSTRUCTIONS 3.1. MENU TREE MEASURES/COMMANDS PARAMETERS CONFIGURATION PRODUCT ID WAITING FOR ENABLE WAITING FOR ENABLE WAITING FOR ENABLE WAITING FOR ENABLE → → → → + 0.0kW + 0.0kW + 0.0kW + 0.0kW → + 400.0V →...

  • Page 75: Measures Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.2. MEASURES MENU 3.2.1. VERVIEW The Measures menu contains all the variables measured by the Sinus Penta drive. Measures are divided into the following subunits: Measures for the Regenerative Sinus Penta only: • Menu n.1 – General Measures This menu includes the current/voltage/power and energy delivered by the drive, the status of the mains and the PLL.

  • Page 76: Menu N.1 - General Measures

    SINUS PENTA RIGENERATIVE APPLICATION 3.2.2. .1 – G ENU N ENERAL EASURES M500 DC-Bus Voltage Reference M500 Range 0 ÷ 14000 0 ÷ 1400.0 V Address 1650 When the drive is running, this is the measure of the DC-bus voltage Function reference (parameter P500).
  • Page 77 SINUS PENTA REGENERATIVE APPLICATION M506 Delivered Reactive Power M506 Range ± 32000 ± 3200.0 kVAR Address 1656 Function Reactive power exchanged with the mains. M507 Apparent Power M507 Range ± 32000 ± 3200.0 kVA Address 1657 Function Apparent power exchanged with the mains. M508 Power Factor ±...
  • Page 78 SINUS PENTA RIGENERATIVE APPLICATION M512 Phase R Line Current (RMS) ± 32000 ± 3200.0 A M512 Range Address 1662 Function RMS of phase R line current. M513 Phase S Line Current (RMS) M513 Range ± 32000 ± 3200.0 A Address 1663 Function RMS of phase S line current.
  • Page 79 SINUS PENTA REGENERATIVE APPLICATION M516 Mains Status 2 0 ÷ 01FFh M516 Range See Table 3. Bit-controlled measure Address 1666 This parameter displays the status of the Mains Faults (see the MAINS Function PARAMETERS MENU). Bit n. Description Phase R, max. voltage Phase S, max.

  • Page 80: Menu N.2 - Ade Measures

    SINUS PENTA RIGENERATIVE APPLICATION 3.2.3. .2 – ADE M ENU N EASURES This submenu can be viewed only if parameter R023=5:XMDO+ADE or 6:XMDO+ADE+Pout (see the EXPANSION BOARD CONFIGURATION MENU). ES847 option board and additional external components must be installed to view the measures in this submenu (please refer to the Sinus Penta’s Installation Instructions manual).
  • Page 81 SINUS PENTA REGENERATIVE APPLICATION M545 Active Power, Phase R M545 Range ± 32000 ± 3200.0 kW Address 1695 Function Active Power in phase R. M546 Reactive Power, Phase R M546 Range ± 32000 ± 320.00 kVAR Address 1696 Function Reactive Power in phase R. M547 Apparent Power, Phase R ±...
  • Page 82 SINUS PENTA RIGENERATIVE APPLICATION M565 Reactive Power, Phase S ± 32000 ± 320.00 kVAR M565 Range Address 1715 Function Reactive Power in phase S. M566 Apparent Power, Phase S ± 32000 ± 3200.0kVA M566 Range Address 1716 Function Apparent Power in phase S. M567 Power Factor, Phase S ±...

  • Page 83: Menu N.3 - Dc Measures

    SINUS PENTA REGENERATIVE APPLICATION M577 Power Factor, Phase T M577 Range ± 100 ± 1.00 Address 1727 Power factor in phase T (ratio between the Active Power and the Apparent Function Power). M578 RMS Voltage, Phase T ± 32000 ± 3200.0V M578 Range Address...

  • Page 84: Menu N.4 - Digital Inputs

    SINUS PENTA RIGENERATIVE APPLICATION 3.2.5. .4 – D ENU N IGITAL NPUTS This submenu allows checking the status of the digital inputs as well as the status of each control source. Please refer to the standard Sinus Penta’s measures. For the Regenerative Sinus Penta, digital inputs MDI4 and MDI5 are allocated to the confirmation of the closure of bypass contactor TL1 (Prech) and to the status of the capacitor safety switch (INT1) (C.Prot.) respectively [this factory setting cannot be changed by the user].

  • Page 85: Menu N.6 - Temperatures From Pt100

    SINUS PENTA REGENERATIVE APPLICATION 3.2.7. .6 – T PT100 ENU N EMPERATURES FROM This submenu can be viewed only if parameter R023=3:XMDO+PT100 or 4:XMDO+PT100+Pout (see the EXPANSION BOARD CONFIGURATION MENU). ES847 option board must be installed to view the measures in this submenu (please refer to the Sinus Penta’s Installation Instructions manual).

  • Page 86: Reference And Regulators Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.3. REFERENCE AND REGULATORS MENU 3.3.1. VERVIEW This menu contains the parameters relating to the DC-bus voltage control. The setpoint is set for the DC-bus voltage stabilization. This depends on the mains voltage; always set a value exceeding the max.

  • Page 87: List Of Programmable Parameters P500 To P522

    SINUS PENTA REGENERATIVE APPLICATION 3.3.2. P500 P522 IST OF ROGRAMMABLE ARAMETERS MODBUS DEFAULT Parameter FUNCTION User Level Address VALUES Depending P500 DC-Bus Voltage Reference BASIC on voltage class Proportional Term of DC-bus Voltage Regulator P510 ENGINEERING for Min. Error Integral Term of DC-bus Voltage Regulator for Depending P511 ENGINEERING...
  • Page 88 SINUS PENTA RIGENERATIVE APPLICATION P510 DC-bus Voltage Regulator → Proportional Term with Min. Error P510 Range 0 ÷ 65000 0 ÷ 65.000 Default Depends on size and voltage class. Level ENGINEERING Address This parameter sets the proportional term of the DC-bus voltage regulator for an error lower than or equal to the min.
  • Page 89 Regenerative Reactance for 200-240VAC Supply Voltage and Regenerative Reactance for 500-690VAC Supply Voltage). The setting of P516 should be changed only if the regenerative inductance being NOTE used has different ratings than the default value set by Elettronica Santerno. 89/140...
  • Page 90 SINUS PENTA RIGENERATIVE APPLICATION P520 DC-bus Current Limit 0 ÷ 1000 0 ÷ 100.00% P520 Range Default 1000 100.00% Level ENGINEERING Address This parameter allows limiting the DC-bus current expressed as a Function percentage of the current relating to the size of the drive being used. P521 DC-bus Current Regulator →...

  • Page 91: Ade Registers Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.4. ADE REGISTERS MENU 3.4.1. VERVIEW This submenu allows calibrating the measures contained in Menu n.2 – ADE Measures. ES847 option board and its external components are required (please refer to the Sinus Penta’s Installation Instructions manual). To activate ES847 board, set parameter R023=5:XMDO+ADE or 6:XMDO+ADE+Pout (see the EXPANSION BOARD CONFIGURATION MENU).

  • Page 92: List Of Programmable Parameters P530 To P540 And I003

    SINUS PENTA RIGENERATIVE APPLICATION 3.4.2. P530 P540 IST OF ROGRAMMABLE ARAMETERS I003 MODBUS DEFAULT Parameter FUNCTION User Level Address VALUES P530 Number of Half-line Cycles ENGINEERING 10 T/2 P531a/b/c Phase A/B/C Voltage RMS Gain ENGINEERING 958/959/960 P532a/b/c Phase A/B/C Current RMS Gain ENGINEERING 961/962/963 P533a/b/c Phase A/B/C Active Power Gain...
  • Page 93 SINUS PENTA REGENERATIVE APPLICATION P531a/b/c Phase A/B/C Voltage RMS Gain P531a/b/c Range –2048 ÷+2047 1±50% Default Level ENGINEERING Address 958/959/960 This gain affects both the voltage RMS value and the apparent power RMS value. Function V=V*(1+(P531/212)) The overall calibration range is then 1±50%. P532a/b/c Phase A/B/C Current RMS Gain P532a/b/c Range...
  • Page 94 SINUS PENTA RIGENERATIVE APPLICATION P535a/b/c Phase A/B/C Voltage RMS Offset –2048 ÷ +2047 ±47.4 V P535a/b/c Range Default Level ENGINEERING Address 970/971/972 Function Register for the correction of the voltage offset error. P536a/b/c Phase A/B/C Current RMS Offset P536a/b/c Range –2048 ÷...
  • Page 95 SINUS PENTA REGENERATIVE APPLICATION P539a/b/c Phase A/B/C Phase Calibration Register [–2.72° ÷ +1.36°] @ 50Hz P539a/b/c Range –64 ÷ +63 [–3.28° ÷ +1.63°] @ 60Hz Default 0° Level ENGINEERING Address 982/983/984 This register adjusts the phase variation between voltage and current. 1 LSB is equivalent to a delay of 1.2μs, or to 2.4μs in advance.
  • Page 96 SINUS PENTA RIGENERATIVE APPLICATION P540 NoLoad Threshold 0 → Disable P540 0 ÷ 1 Range 1 → Enable Default 0 → Disable Level ENGINEERING Address If the active power drops below 0.005% of the full-scale value, energy accumulation can be suspended when this happens. Function Disable: disabled threshold⇒...

  • Page 97: Setting Dc Measures Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.5. SETTING DC MEASURES MENU 3.5.1. VERVIEW This menu allows calibrating DC current measures (detected with an optional, external current transducer) in Menu n.3 – DC Measures. It can be viewed only if parameter R023=2:XMDO+Pout, or 4:XMDO+PT100+Pout, or: 6:XMDO+ADE+Pout (see the EXPANSION BOARD CONFIGURATION MENU).

  • Page 98: Mains Monitor Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.6. MAINS MONITOR MENU 3.6.1. VERVIEW The Mains Monitor menu includes the parameters defining the max. variation thresholds of the mains ratings if compared to the rated values (Rated Mains Voltage, C500; Rated Mains Frequency, C501) during the equipment operation.
  • Page 99 SINUS PENTA REGENERATIVE APPLICATION P550 Max. Voltage Trip Threshold P550 Range 105 ÷ 122 105 ÷ 122 % of Rated Vmains (C500) Default 120 % of Rated Vmains (C500) Level ENGINEERING Address This parameter is expressed as a percentage of the rated mains voltage Function and sets the trip threshold for the mains Max.
  • Page 100 SINUS PENTA RIGENERATIVE APPLICATION P555 Min. Voltage Release Ratio 1000 ÷ 1200 1.000 ÷ 1.200 P555 Range Default 1125 1.125 Level ENGINEERING Address This parameter sets the ratio between the trip voltage of the Min. Voltage Function fault and its reset value. P556 Min.
  • Page 101 SINUS PENTA REGENERATIVE APPLICATION P560 Instantaneous Undervoltage Trip Time P560 Range 0.001 ÷ 1.000 s 1÷ 1000 Default 0.010 s Level ENGINEERING Address This is the time when the instantaneous undervoltage trip condition is Function maintained for the mains Instantaneous Undervoltage fault. P561 Instantaneous Undervoltage Reset Time P561 Range...
  • Page 102 SINUS PENTA RIGENERATIVE APPLICATION P565 Max. Frequency Reset Time 40 ÷ 1000 0.040 ÷ 1.000 s P565 Range Default 0.100 s Level ENGINEERING Address This is the time when the max. frequency reset condition is maintained to Function deactivate the mains Max. Frequency fault. P566 Min.
  • Page 103 SINUS PENTA REGENERATIVE APPLICATION P570 Undervoltage Alarm Enable P570 Range 0 ÷ 0007h 0 ÷ 0007 Bit 0 → 1 Enable R phase alarm Default 0007h Bit 1 → 1 Enable S phase alarm Bit 2 → 1 Enable T phase alarm Level ENGINEERING Address...
  • Page 104 SINUS PENTA RIGENERATIVE APPLICATION P574 Frequency Alarm Enable 0 ÷ 0003h 0 ÷ 0003 P574 Range Bit 0 → 1 Enable Max. Frequency alarm Default 0003h Bit 1 → 1 Enable Max. Frequency alarm Level ENGINEERING Address Bit-controlled parameter: bits 0 to 1 allow enabling (Bit = 1) or disabling Function (Bit = 0) the mains Max.

  • Page 105: Analog Outputs Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.7. ANALOG OUTPUTS MENU 3.7.1. VERVIEW The variables assigned to the analog outputs are the following for the Regenerative applications: AO1: Power AO2: Output Current (RMS) AO3: DC-bus Voltage Item Full-scale Description Drive power 1000.0 kW Delivered active power Output current 1000.0 A...

  • Page 106: Digital Outputs Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.8. DIGITAL OUTPUTS MENU 3.8.1. VERVIEW Digital outputs MDO1 and MDO2, Push-Pull and Open Collector outputs respectively, can be set up with the parameters contained in the Digital Outputs menu. MDO3 cannot be set up because it is assigned to the closure of the pre-charge contactor. MDO4 is assigned to the motor drive activation;...
  • Page 107 SINUS PENTA REGENERATIVE APPLICATION Digital Output Function Description of the Digital Output Functions 0: Synchronization Ok The PLL runs smoothly and is synchronized with the mains. 1: Run OK The drive is running smoothly. A mains fault has been detected (mains voltage/frequency out of range if 2: Mains Fault compared to the values set in the Mains Monitor menu).

  • Page 108: Auxiliary Digital Outputs Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.9. AUXILIARY DIGITAL OUTPUTS MENU 3.9.1. VERVIEW Auxiliary digital outputs XMDO1..6 can be programmed using the parameters contained in this menu. This menu can be viewed only if parameter R023≠0 (see the EXPANSION BOARD CONFIGURATION MENU). 3.9.2.
  • Page 109 SINUS PENTA REGENERATIVE APPLICATION P583/585/587/589/591/593 Logic Applied to Auxiliary Digital Outputs XMDO1/6 0: FALSE 0 ÷1 Range 1: TRUE Default 1: TRUE Level ENGINEERING Address 703/705/707/709/711/713 XMDOx digital output logic function to apply a logic reversal (negation) to the calculated output signal: Function (0) FALSE = a logic negation is applied;...

  • Page 110: 3.10. Setting Measures From Pt100 Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.10. SETTING MEASURES FROM PT100 MENU 3.10.1. O VERVIEW This menu allows programming and adjusting temperature measures detected from PT100. It can be viewed only if parameter R023= 3:XMDO+PT100 or 4:XMDO+PT100+Pout (see the EXPANSION BOARD CONFIGURATION MENU). Measures can be set up either from ADE or from PT100 (see the ADE NOTE REGISTERS MENU).
  • Page 111 SINUS PENTA REGENERATIVE APPLICATION P321/P323/P325/P327 Measure Offset in Channels 1/2/3/4 P321 / P323 / Range –30000 ÷ 30000 –300.00 ÷ 300.00°C P325 / P327 Default 0.00°C Level ENGINEERING Address 921/923/925/927 Value of the measure offset: an offset can be applied to the measure to Function correct possible errors.

  • Page 112: 3.11. Fieldbus Menu

    SINUS PENTA RIGENERATIVE APPLICATION 3.11. FIELDBUS MENU 3.11.1. O VERVIEW For any detail about the communications protocol, the hardware interface, the NOTE implemented functions, etc., please refer to the Fieldbus sections in the Sinus Penta’s Installation Instructions and Programming Instructions manuals. NOTE The section below covers the fieldbus operation for the Regenerative application.

  • Page 113: List Of Programmable Parameters P330 And P331

    SINUS PENTA REGENERATIVE APPLICATION 3.11.2. L P330 P331 IST OF ROGRAMMABLE ARAMETERS MODBUS Parameter FUNCTION User Level DEFAULT VALUES Address P330 Measure 3 from the Fieldbus ENGINEERING 5:M505 Active Power P331 Measure 4 from the Fieldbus ENGINEERING 2:M502 Mains Voltage Table 15: List of parameters P330 and P331.

  • Page 114: Exchanged Parameters

    SINUS PENTA RIGENERATIVE APPLICATION 3.11.3. E XCHANGED ARAMETERS The tables below contain the Sinus Penta’s parameters that are exchanged via Fieldbus. Each table includes: 1) Position in the structure of exchanged parameters; 2) The parameter number; 3) Its description; 4) Its setting range; 5) Its unit of measure (which is also displayed on the display/keypad);...
  • Page 115 SINUS PENTA REGENERATIVE APPLICATION Note A) To activate the drive control from fieldbus, set one of the control sources among C140÷C142 as Fieldbus. The simulated virtual terminal board is assigned to the low byte of the word: bit 15 bit [14..8] bit [7..0] virtual terminal board Bitmap:...
  • Page 116 SINUS PENTA RIGENERATIVE APPLICATION Note B) The 4 low bits of the word are allocated to the digital commands sent from the fieldbus: bit [15..4] bit [3..0] digital commands Bitmap: Command Location in the selector vector Fbus CMD 1 Fbus CMD 2 Fbus CMD 3 Fbus CMD 4 The name and the location of the commands sent via fielbdus are given in column 2 and 3.

  • Page 117: From The Sinus Penta To The Master

    SINUS PENTA REGENERATIVE APPLICATION 3.11.5. F ROM THE INUS ENTA TO THE ASTER 5) Unit of 1) Position 2) ID 3) Description 4) Range 6) Ratio Measure Status + Alarms – Note D) – M501 DC-bus Voltage 0 ÷ 65000 1/10 M503 Drive Current...
  • Page 118 SINUS PENTA RIGENERATIVE APPLICATION Note D) The Status and Alarms bytes are mapped in the word as follows: bit [15..8] bit [7..0] Status Alarms Status codification: Number Description Pre-charge Regen Wait ENABLE Drive in Run VMains Min. KO Fault VMains Max. KO Fault Mains Freq.
  • Page 119 SINUS PENTA REGENERATIVE APPLICATION Note E) The status of the drive digital inputs in the word is as follows: bit [15..8] bit [7..0] Digital inputs in option boards Drive digital inputs Bitmap: → MDI1 → MDI2 (ENABLE) → MDI3 (RESET) →...
  • Page 120 SINUS PENTA RIGENERATIVE APPLICATION Note F) The status of the drive digital outputs in the word is as follows: bit [15..8] bit [7..0] Digital outputs in option boards Drive digital outputs Bitmap: → MDO1 → MDO2 → MDO3 (Prech) → MDO4 (EnSlv) →...

  • Page 121: 3.12. Mains Parameters Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.12. MAINS PARAMETERS MENU 3.12.1. O VERVIEW This menu contains the nominal parameters of the mains, the motor drive activation logic and the drive operation when the mains is out of range. C502 sets whether the drive locks due to a fault trip or is temporarily disabled and automatically restarts as soon as the mains fault disappears (when the mains is OK, the REF LED in the keypad comes on).

  • Page 122: List Of Programmable Parameters C500 To C503

    SINUS PENTA RIGENERATIVE APPLICATION 3.12.2. L C500 C503 IST OF ROGRAMMABLE ARAMETERS MODBUS DEFAULT Parameter FUNCTION User Level Address VALUES Rated Mains Voltage Depending on C500 BASIC 1000 voltage class Rated Mains Frequency C501 BASIC 1001 50.0 Hz Mains Fault Enable C502 ENGINEERING 1002...
  • Page 123 SINUS PENTA REGENERATIVE APPLICATION C502 Mains Fault Enable 0: No C502 Range 0÷1 1: Yes Default 1: Yes Level ENGINEERING Address 1002 This parameter sets the drive operation when a power failure occurs. If C502 = [0: No], when the mains is out of range if compared to the Function thresholds set in the Mains Monitor menu, the drive is disabled for some time but is not locked in an emergency;...

  • Page 124: Overview

    SINUS PENTA RIGENERATIVE APPLICATION 3.13. CONTROL METHOD MENU 3.13.1. O VERVIEW The Control Method menu allows selecting one of the three control sources below: 0: Disable 1: Terminals 2: Serial Link 3: Fieldbus For more details, please refer to the Control Method section in the Sinus Penta’s Programming Instructions manual (parameters C140 to C142).

  • Page 125: Digital Inputs Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.14. DIGITAL INPUTS MENU 3.14.1. O VERVIEW The parameters contained in the Digital Inputs menu allocate particular digital control functions to each digital input on the terminal board. Each parameter implements a particular function, which is assigned to a given terminal on the terminal board.

  • Page 126: Enable (Terminal Mdi2)

    SINUS PENTA RIGENERATIVE APPLICATION 3.14.3. ENABLE (T MDI2) ERMINAL The ENABLE input function is assigned to terminal MDI2. It enables the drive operation. It cannot be programmed for any other terminals. To enable the drive operation, the ENABLE input is to be always active for the drive terminal board and for all active terminal boards when other control sources are selected.

  • Page 127: List Of Programmable Parameters C164 To C166

    SINUS PENTA REGENERATIVE APPLICATION 3.14.5. L C164 C166 IST OF ROGRAMMABLE ARAMETERS External alarms are the only functions that can be programmed for digital inputs NOTE MDI6 to MDI8. MODBUS DEFAULT Parameter FUNCTION User Level Address VALUES C164 External Alarm 1 ADVANCED 1164 Inactive...
  • Page 128 SINUS PENTA RIGENERATIVE APPLICATION C164a C165a C166a External Alarm Trip Delay C164a C165a Range 0 ÷ 32000 0 ÷ 32000 msec C166a Default Instantaneous Level BASIC Address 1305, 1306, 1307 Trip delay of the external alarm. This is a delay time allowing checking if Function the input set as “external alarm”...

  • Page 129: 3.15. Resistor Braking Menu

    SINUS PENTA REGENERATIVE APPLICATION 3.15. RESISTOR BRAKING MENU 3.15.1. O VERVIEW A braking resistor connected between power terminals 47+ and 48 B of the regenerative drive can be used for the RGN drive sizes provided with a built-in braking unit (up to size S30 included). The braking resistor is used only when regeneration can cause overvoltage faults in the regenerative drive.

  • Page 130: Overview

    SINUS PENTA RIGENERATIVE APPLICATION 3.16. AUTORESET MENU 3.16.1. O VERVIEW The Autoreset function can be enabled in case an alarm trips. You can enter the maximum number of autoreset attempts and the time required for resetting the attempt number. If the Autoreset function is disabled, you can program an autoreset procedure at power on, which resets an active alarm when the drive is shut off.
  • Page 131 SINUS PENTA REGENERATIVE APPLICATION C257 Alarm Reset at Power On C257 Range 0 ÷ 1 0: [Disabled]; 1: [Yes] Default 0: [Disabled] Level ENGINEERING Address 1257 At power on, this parameter enables the automatic reset of the alarms Function tripped when the drive is powered off. C258 Enable TLP Fault Autoreset C258 Range...
  • Page 132 SINUS PENTA RIGENERATIVE APPLICATION 3.17. EXPANSION BOARD CONFIGURATION MENU 3.17.1. O VERVIEW Parameters in this menu are Rxxx parameters. NOTE Once saved, they have no effect until the drive is next powered on, or until the control board is reset by holding down the RESET key for more than 5 secs. 3.17.2.
  • Page 133 SINUS PENTA REGENERATIVE APPLICATION 3.18. RGN DRIVE ALARMS 3.18.1. O VERVIEW This section covers the alarms relating to the regenerative application only. The whole alarm set is detailed in the Sinus Penta’s Programming Instructions manual. 3.18.2. A LARM ODES Can be Motor drive disable Alarm Name...
  • Page 134 S, T). Check mains voltage measured in M502 and check DC-bus voltage measured in M501. Also check the values of these measures Solutions which are sampled in the FAULT LIST as soon as the alarm trips. If the alarm persists, please contact ELETTRONICA SANTERNO’s After-sales service. 134/140...
  • Page 135 Size S30. N.B.: Braking resistors can be installed in the regenerative drive only. For sizes greater than S30, please contact Elettronica Santerno. If the alarm persists, please contact ELETTRONICA SANTERNO’s After-sales service.
  • Page 136 Wrong wiring, faulty contactor, control board failure. 1. Check wiring and contactor. 2. Reset the alarm: send a RESET command. Solutions 3. If the alarm persists, please contact ELETTRONICA SANTERNO’s After-sales service. A059 Filter Capacitor Protection The thermal/magnetic circuit breaker protecting the capacitors of the...
  • Page 137 SINUS PENTA REGENERATIVE APPLICATION A100-A103 Mains Failure Mains out of range (the mains range is set in the Mains Monitor A100-A103 Description menu). Power failure or strong variations in mains frequency or mains Event voltage. • One of the supply cables is disconnected. •...
  • Page 138 SINUS PENTA REGENERATIVE APPLICATION SOFTWARE DOWNLOAD FOR APPLICATION PROGRAMMING The Remote Drive software and the PXxxxxF0.mot, PXxxxxF1.mot files of the application are required to download the application to a Sinus Penta drive. The download procedure is detailed in the following section. The PRxxxxF0.mot and PRxxxxF1.mot files are required for the regenerative application.
  • Page 139 SINUS PENTA REGENERATIVE APPLICATION 4.1. FIRMWARE UPGRADE This section covers firmware upgrade and application download. In case of multidrop connection (RS485), only the equipment to be upgraded NOTE shall be connected to the network. Launch the Remote Drive. Select the dialog language (click a flag) and press Next. In the “Connection Parameters”...
  • Page 140 SINUS PENTA REGENERATIVE APPLICATION Send the “Autodet.” command to allow the Remote Drive to detect the type of equipment. Once the product is detected, PXxxxx will appear in the Equipment Type window. Press the “Send” button; confirmation for the Flash clearing will appear. Click “Yes” to start downloading. Once download is over, go to step 6. Click “Browse”...

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