O’Donnel Racing Z01B-SG Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS

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Summary of Contents for O’Donnel Racing Z01B-SG

Page 1 ASSEMBLY INSTRUCTIONS ®...
Page 2: Warranty
Z01-B owners and team drivers, we are proud his custom designed and machined aluminum cooling heads for to introduce the Z01B-SG Team Edition. The SG Team Edition the on-road racing scene. Finding another void in the industry, he...
Page 3: Safety Precautions
• Model engine fuel is ﬂ ammable and when ignited has a ﬂ ame that is difﬁ cult to see. Avoid sparks, ﬂ ames, smoking, or any • Do not operate the Z01B-SG Team near people. Spectators other ignition source when fuel is near.
Page 4: Required Accessories
REQUIRED ACCESSORIES Servo High Torque Steering Servo Receiver Transmitter 5-Cell Receiver Hump Pack Engine Tires Header & Pipe Tire Inserts...
Page 5 REQUIRED TOOLS & TRACK EQUIPMENT Glow Plug (and spares) Fuel Bottle Diff, Shock & Air Filter Oils Threadlock CA Tire Glue Glow Plug Ignitor Fuel Needle-Nose Pliers Hobby 1.5mm Hex 2.0mm Hex 2.5mm Hex Knife Wrench Wrench Wrench 4-Way Wrench Slip-Joint Pliers .164", .123"...
Page 6 DIFF HOUSING HARDWARE Make sure the bearing is fully Front/Rear (x2) seated on the diff housing. (x3) 8x16mm Bearing Center (x1) Slide the pin in place using needle-nose pliers. (x3) Diff Outdrive O-Ring Apply grease in the groove and a light ﬁ lm of grease on Apply a small amount of the shaft of all outdrives and (x3)
Page 7 SPUR/DIFF GEARS HARDWARE Apply a small amount of the included grease to the O-ring before installing. (x3) This will help prevent damage to the 8x16mm Bearing O-ring when installing the drive joint. Apply grease in the groove (x3) and a light ﬁ lm of grease on Diff Outdrive O-Ring the shaft of all outdrives and to the inside of the gears.
Page 8 CENTER DIFF MOUNTS IMPORTANT! IMPORTANT! The grooves for the diff HARDWARE bearings face inward. (x2) 3x6mm FH Screw Make sure the brake disc guides are interlocked with the diff mounts before installing. (x4) 4x12mm FH Screw MOUNT THE CENTER DIFF HARDWARE (x4) Brake Pad Bolt...
Page 9 BRAKE ACTUATOR & FUEL FILTER MOUNT HARDWARE (x4) 3x35mm BH Screw IMPORTANT! IMPORTANT! Mount the fuel ﬁ lter mount to the center upper brace before installing the center upper brace to the center diff mounts. (x2) 5x8mm Flanged Bearing (x2) The angled side of the brake Install the front brake actuator 3x4mm Set...
Page 10 REAR DIFF JOINT HARDWARE (x2) 4x16mm FH Screw (x2) 8x16mm Bearing (x1) 5x5mm Set Make sure the bearings are Screw fully seated in the case. (x2) Pinion Shaft Shim (x2) 3x14mm FH Screw REAR DIFF HOUSING Use the included shims to space gears properly HARDWARE in the diff case.
Page 11: Rear Shock Tower
REAR SHOCK TOWER HARDWARE (x2) 4x14mm FH Screw (x2) 3x12mm FH Screw (x2) 3x14mm BH Screw REAR OUTDRIVES HARDWARE (x2) Use threadlock sparingly to prevent threadlock from Wheel Hub Pin seeping into critical areas. If this is not done cautiously it could cause the CVA to bind.
Page 12 REAR UPPER LINK Notched link end goes on the HARDWARE hub for wheel clearance. (x2) 3x25mm BH Screw (x2) 3x6mm BH Screw (x2) Outer Lower Rear Hinge Pin IMPORTANT! IMPORTANT! (x2) Secure the The rear hub carriers must hinge pin in 3x18mm SH Screw move freely on the hinge pins.
Page 13 REAR SWAYBAR IMPORTANT! IMPORTANT! HARDWARE There are three sizes of swaybars and swaybar bushings. Be sure to use the correct bushing with its corresponding swaybar. (x4) Rear Swaybar Bushing 2.5x8mm SH Screw Medium .093" OD ...... Medium Firm .106" OD ........Large X-Firm .118”...
Page 14: Rear Suspension
REAR SUSPENSION HARDWARE (x4) 4x16mm FH Screw Install the gasket onto the rear assembly. Then, attach the rear assembly to the chassis. Make sure the tabs on the bottom of the gearbox key into the chassis. Make sure the rear bumper is installed before installing these screws.
Page 15 FRONT DIFF HOUSING HARDWARE (x2) Pinion Shaft Shim (x2) 8x16mm Bearing (x2) 4x16mm FH Screw (x1) 5x5mm Set Screw Make sure the bearings are fully seated in the diff housing. FRONT DIFF MOUNT IMPORTANT! IMPORTANT! HARDWARE Apply a 1/4" strip of the included grease to three locations on the ring gear teeth.
Page 16: Front Shock Tower
FRONT SHOCK TOWER HARDWARE (x4) 4x14mm FH Screw (x2) 3x14mm BH Screw LEFT & RIGHT FRONT STEERING BLOCKS 4x14mm BH HARDWARE Install into knuckle. Refer to setup sheet for bushing setup. (x4) A=Up, B=Down 8x16mm Bearing (x4) 4x14mm BH Screw Use threadlock sparingly to prevent threadlock from seeping into critical (x2)
Page 17: Front Suspension
FRONT SUSPENSION HARDWARE (x4) 3mm Lock Nut (x2) 3x6mm BH Screw (x2) 3x18mm SH Screw IMPORTANT! IMPORTANT! The front caster block bushings (x2) must move freely on the hinge pins. 3x20mm BH Screw Use a .123” reamer for the caster block bushing holes.
Page 18: Steering Assembly
STEERING ASSEMBLY HARDWARE (x2) 3mm Lock Nut Actual Size (x2) 3x18mm FH Screw 29.5mm (x4) Make sure the bearings 6x10mm Bearing are fully seated. (x4) Standard Rod End Ball (x2) 4x8mm FH Screw (x2) 3x16mm BH Screw FRONT SWAYBAR IMPORTANT! IMPORTANT! HARDWARE The swaybar goes...
Page 19 FRONT SWAYBAR LINKS IMPORTANT! IMPORTANT! Before connecting the links, make HARDWARE sure the installed sway bar moves freely, without resistance. (x2) 4x10mm Set Screw (x2) 25mm 3x3mm Set Screw (x2) Sway Bar Ball (x2) 3x18mm BH Screw Make sure the swaybar links are set at equal distances from the end of the swaybar.
Page 20: Front End
FRONT END HARDWARE (x4) 4x16mm FH Screw (x2) 3x8mm FH Screw Make sure the dogbone is placed Make sure the tabs on the under the steering rack bar. bottom of the gearbox key into the chassis. Install a1.5mm dogbone spacer inside the center Position the gasket drive cup.
Page 21: Receiver Box
SERVO SPACER HARDWARE 3x20mm FH Throttle Servo Spacer (x4) Airtronics ® /Sanwa ..4mm* Note orientation of the servos. 3x16mm FH Screw Futaba ® /DuraTrax ® ..4mm* (Servos included with radio system.) ® ® Hitec /Hobbico .... 2mm* KO Propo ...... 3mm* (x4) JP Propo .......
Page 22: Battery Box
RADIO TRAY POSTS HARDWARE Threadlock on all (x4) 3x8mm screws. 3x8mm FH Screw 3x8mm FH 3x8mm FH (x2) 3x10mm FH Screw 3x8mm FH 3x8mm FH BATTERY BOX HARDWARE (x2) 2x8mm SH Screw (x1) 2.5x10mm FH Screw 2.5x10mm FH...
Page 23 BATTERY BOX SPACERS HARDWARE (x2) 3mm Lock Nut (x2) 3x20mm FH Screw SERVO TRAY HARDWARE (x4) 3x8mm FH Screw (x2) 3x10mm FH Screw Threadlock on all 3x8mm screws.
Page 24 SERVO LINKAGES HARDWARE Pivot A BRAKE LINKAGES THROTTLE LINKAGE (x1) Threadlock on 3x20mm BH Screw all set screws. (x1) Standard Rod 37.5mm Pivot B End Ball (x1) 19.25mm 3mm Lock Nut (x1) 3x16mm BH Screw 3x16mm BH 3x10mm BH Lightly tighten both screws. (x1) Make sure the pivots can 3x10mm BH Screw...
Page 25: Side Guards
FUEL TANK HARDWARE IMPORTANT! IMPORTANT! Make sure you do not overtighten (x2) the 3x18mm FH fuel tank screw. 3mm Countersunk Washer Note the direction of the fuel tank. (x2) 3x18mm FH Screw (x2) 3x14mm FH Screw Make sure the posts key into the chassis.
Page 26: Engine Mount
TUNED PIPE MOUNT HARDWARE (x1) 4x4mm Set Screw (x1) 4x12mm FH Screw Depending on which pipe and header are used, you may need to cut the end of the pipe mount wire to ﬁ t. ENGINE MOUNT HARDWARE (x4) 4x12mm FH Screw (x4) 4x10mm SH Washer Screw...
Page 27 FLYWHEEL ENGINE SOLD SEPARATELY! ENGINE SOLD SEPARATELY! CLUTCH HARDWARE (x2) 5x10mm Bearing (x4) Clutch Shim (x1) 3mm SH Screw with Washer Shim the clutch bell to allow minimal end play.
Page 28: Engine Installation
HEADER & PIPE HEADER AND PIPE ASSEMBLY HEADER AND PIPE ASSEMBLY SOLD SEPARATELY! SOLD SEPARATELY! ENGINE INSTALLATION HARDWARE (x4) 3x14mm SH Screw Place a strip of paper between the spur and clutch bell to help properly set the gear mesh. Once the gear mesh is set, remove the paper.
Page 29: Throttle Linkage
THROTTLE LINKAGE Snap the throttle linkage ball end onto the carb arm. SHOCK SHAFT IMPORTANT! IMPORTANT! Thoroughly clean screws of oil before HARDWARE applying threadlock. IMPORTANT! IMPORTANT! (x4) 2.5mm Washer Make sure the snap ring is 2-56x1/4" Button Select 16mm piston securely seated in the groove.
Page 30: Shock Oil
SHOCK BODY ASSEMBLY IMPORTANT! IMPORTANT! When installing the shock cartridge into the shock body, be sure to not cross-thread the cartridge in the shock body. Press the shock cartridge into the bottom of the shock body and rotate the cartridge backwards until you Note: Be sure to install feel the threads engage.
Page 31 SHOCK CAP IMPORTANT! IMPORTANT! To avoid damage, DO NOT overtighten or use the hole in the cap when installing the cap on the shock body. Make sure the bladder is fully seated in the shock cap groove before installing it on the shock body. Slide the shock shaft up until the piston is to the top of the shock oil.
Page 32: Front Shock Installation
FRONT SHOCK INSTALLATION HARDWARE (x2) 3x20mm BH Screw (x2) 3mm Lock Nut (x2) 3mm Washer REAR SHOCK INSTALLATION HARDWARE (x2) 3x20mm BH Screw (x2) 3mm Lock Nut (x2) 3mm Lock Nut...
Page 33: Air Filter
FUEL TUBING Install fuel tubing as shown, making sure it is not close to any moving parts or kinked. (Fuel tubing not included.) AIR FILTER HARDWARE Secure the air ﬁ lter assembly to the air ﬁ lter (x1) boot with one of the included tie straps. 3x8mm BH Screw Secure the air ﬁ...
Page 34: Wing Installation
WING INSTALLATION TIRE AND WHEEL INSTALLATION HARDWARE Tires and inserts sold separately. (x4) Wheel Nut...
Page 35 BODY HARDWARE (x1) 3x8mm BH Screw Trim as shown. BODY Trim body as shown.