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Table of Contents
Summary of Contents for FSP Technology MPPT 5KW
- Page 1 User Manual Solar Charger Controller 5KW...
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Page 2: Table Of Contents
CONTENTS 1.ABOUT THIS MANUAL............... 1.1 Purpose......................1 1.2 Scope........................1 1.3 Safety Instructions....................1 2.INTRODUCTION.................. 2.1 Features......................2 2.2 Product Overview.....................3 3.INSTALLATION..................3.1 Unpacking and Inspection.................4 3.2 Preparation......................4 3.3 Mounting the Unit....................4 3.4 Power Connection....................5 3.5 Grounding and Ground Fault Interruption............7 3.6 Remote Temperature Sensor................7 3.7 Communication Connections................8 4.OPERATION.................. -
Page 3: About This Manual
1.ABOUT THIS MANUAL 1.1 Purpose This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read this manual carefully before installations and operations. 1.2 Scope This manual provides safety and installation guidelines as well as information on tools and wiring. -
Page 4: Introduction
regulation to install this charger. 10. NEVER cause short circuited on battery output. 11. Warning!! Only qualified service persons are able to service this device. If errors still persist after following troubleshooting table, please send this charger back to local dealer or service center for maintenance. 2. -
Page 5: Product Overview
2.2 Product Overview 1.LCD display 2.Power ON/Charging indicator 3.Fault and warning indicator 4.Wiring fault indicator 5.Operation button 6.PV connectors 7.Battery connectors 8.Battery temperature sensor terminal 9.Wiring box cover 10.RS485 communication port 11.USB 3. INSTALLATION 3.1 Unpacking and Inspection Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. -
Page 6: Preparation
User manual×1 Communication cable×1 Battery Temperature Sense×1 Software CD ×1 3.2 Preparation Before connecting all wirings, please take off wiring box cover by removing screws as shown below. 3.3 Mounting the Unit Consider the following points before selecting where to install: ... -
Page 7: Power Connection
3.4 Power connection Wire size The four large power terminals are sized for 14-2AWG(2.5-3.5mm ) wire. The terminals are rated for copper and aluminum conductors. Use UL-listed Class B 300 Volt stranded wire only. Good system design generally requires large conductor wires for solar module and battery connections that limit voltage drop losses to 2% or less. -
Page 8: Grounding And Ground Fault Interruption
plated Tin.Refer to the chart below. 3. Pull all wires into the wiring box. The Remote Temperature Sensor and Battery Sense wires can be inside the conduit with the power conductors. It is easier to pull RTS and Sense wires before the power cables. -
Page 9: Communication Connections
supplied with RJ11,33ft(1m) of 22AWG(0.34mm ) cable. NOTE: The BTS is optional package. Please check local dealer for the details. CAUTION: The controller will not activate temperature compensate charging function if the BTS is not used. CAUTION:Equipment Damage Never place the temperature sensor inside a battery cell. Both the BTS and the battery will be damaged. -
Page 10: Operation And Display Panel
WARNING: Risk of Damage Connecting the solar module to the battery connector will permanently damage the controller. Confirm that the solar and battery polarities are correctly connected to the controller. A battery must be connected to the controller before operating it. The controller will not operate only with solar input. -
Page 11: Lcd Display Icons
Increase the setting data. DOWN Decrease the setting data. ENTER Enter setting mode and Confirm the selection in setting mode go to next selection or exit the reset mode. 4.3 LCD Display Icons Icon Function description Input Source Information Indicates the PV input voltage, battery voltage. Configuration Program and Fault Information Indicates battery equalization is activated. -
Page 12: Lcd Setting
Battery Charging Status status Battery Voltage LCD Display Constant Current <2V/cell 4 bar will flash in turns. mode/ Constant 2V/cell~2.083V/cell The right bar will be on and the Voltage mode other bars will flash in turns. 2.083V/cell~2.167V/cell The two right bars will be on and the other two bars will flash in turns >2.167V/cell... - Page 13 The setting range is from 36.0V to 48.0V. The setting range is from 48.0V to 64.0V. Float voltage The setting range is from 12.0V to 16.0V. The setting range is from 24.0V to 32.0V. The setting range is from 36.0V to 48.0V. The setting range is from 48.0V to 64.0V.
- Page 14 The setting range is from 36.0V to 48.0V. The setting range is from 48.0V to 64.0V. maximum 15A(Default) The setting range is from 5A to current of battery 80A.Increment of each short press is equalization 1A.The value will jump back to 5A after 80A is achieved.
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Page 15: Reference Code
After pressing and holding “MENU” button for 6 seconds, the unit will enter reset model. Press “UP” and “DOWN” button to select programs. And then, press “ENTER” button to exit. (default) Reset setting disable Reset setting enable 4.5 Reference Code Fault Code Fault Cause LCD Indication... - Page 16 1) Bulk charge stage In bulk charge stage, charge current begins to flow, typically at the maximum rate of The controller will supply solar power to charge battery as much as possible. 2) Absorption stage When battery charging voltage is reached to Absorption voltage point, the charging stage changes from bulk charge to Absorption.
- Page 17 3) Float stage After the battery is fully charged in the Absorption stage, the controller will reduces the battery voltage to the setting point of Float voltage. Once in Float stage, constant-voltage regulation is used to maintain battery voltage at setting point of float voltage.
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Page 18: Equalize Stage
5.2 Equalize Stage Equalization function is added into solar charge controller. It reverses the buildup of negative chemical effects like stratification, a condition where acid concentration is greater at the bottom of the battery than at the top. Equalization also helps to remove sulfate crystals that might have built up on the plates. - Page 19 Then, you may apply this function in device by either one of following methods: 1. Setting equalization interval. 2. Or, press the button for 3 seconds until LCD shows“ ” When to Equalize In Absorption stage, if the charging current drops lower than the maximum charging current of battery equalization, the controller will start to enter Equalize stage.
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Page 20: Setting Parameter And Default Value
equalized time is arrived. However, in Equalize stage, when battery equalized time is expired and battery voltage doesn't rise to battery equalization voltage point, the solar charge controller will extend the battery equalized time until battery voltage achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when battery equalized timeout setting is over, the solar charge control will stop equalization and transfer to float stage. -
Page 21: Parallel Charging Function
Users can assign chargers in different groups, the same group will be parallel charged to the same batteries. 7.SPECIFICATIONS Table 1 Electrical Specifications MODEL MPPT 5KW Nominal System Voltage 12V,24V, or 48V(Auto detection);36V （setting） Maximum Battery Current 80Amps Battery Voltage... - Page 22 High temperature disconnect High temperature reconnect Table 2 Battery Charging MODEL MPPT 5K Charging Algorithm 3-Step or 4-Step(LI) Charging stages Bulk, Absorption, Float Temperature compensation -5 mV/℃/cell(25℃ ref.) coefficient Temperature compensation range 0℃ to +50℃ Temperature compensated set points Absorption, Float Charging Set points Absorption Stage Float Stage...
- Page 23 USER’S MANUAL MPPT Solar Charger Controller 5KW 420-00315-00...