Ametek Land Landcal P1600B2 User Manual

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Landcal Blackbody Source

Land Instruments International

Dronfield S18 1DJ

England

Telephone:

(01246) 417691

Facsimile:

(01246) 410585

Email:

land.enquiry@ametek.co.uk

Internet:

www.landinst.com

Type P1600B2

User Guide

AMETEK Land, Inc.

150 Freeport Road.

Pittsburgh, PA 15238. U.S.A.

Telephone:

(412) 826 4444

Facsimile:

(412) 826 4460

Email:

irsales@ametek.com

Internet:

www.ametek-land.com

Issue 5 : 28 June 2016

Part Nº: 800729

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Page 1 Landcal Blackbody Source Type P1600B2 User Guide Land Instruments International AMETEK Land, Inc. Dronfield S18 1DJ 150 Freeport Road. England Pittsburgh, PA 15238. U.S.A. Telephone: (01246) 417691 Telephone: (412) 826 4444 Facsimile: (01246) 410585 Facsimile: (412) 826 4460 Email: land.enquiry@ametek.co.uk Email: irsales@ametek.com...
Page 2 SAFETY WARNING Insulation made from High Temperature Insulation Wool Refractory Ceramic Fibre, (better described as Alumino Silicate Wool) (ASW) This product contains alumino silicate wool products in its thermal insulation. These materials may be in the form of blanket or felt, formed board or shapes, mineral wool slab or loose fill wool.
Page 3 IMPORTANT INFORMATION - PLEASE READ Health and Safety Information Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS - before using this product. If there is any instruction which you do not understand, DO NOT USE THE PRODUCT.
Page 4 Web: www.landinst.com For further details on all AMETEK Land offices, distributors and representatives, please visit our websites. Return of Damaged Goods IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the supplier immediately.
Page 5: Table Of Contents
User Guide Landcal Blackbody Source Type P1600B2 Contents Introduction Description Specification Electrical Supply Details Commissioning Using the Furnace Calibration of Radiation Thermometers Calibration of Thermocouples Maintenance Fault Finding Eurotherm Temperature Controller Type 3216CC Spares Accessories...
Page 6 User Guide Landcal Blackbody Source Type P1600B2...
Page 7: Introduction
User Guide Landcal Blackbody Source Type P1600B2 Introduction The LANDCAL Blackbody Source type P1600B2 enables accurate testing and precise calibration of LAND Radiation Thermometers, at temperatures from 500 to 1600°C (950 to 2900°F). The source is a primary standard black body, which permits high precision calibration of radiation thermometers.
Page 8 User Guide Landcal Blackbody Source Type P1600B2 1.1 Safety information Every effort has been made during the design and manufacture of this furnace to ensure that it meets National and International standards of product safety. However great care should be shown by the user at all times when operating and maintaining high power furnaces which are capable of achieving high temperatures.
Page 9: Description
Landcal Blackbody Source Type P1600B2 Description The LANDCAL P1600B2 comprises a cylindrical, refractory closed end tube (cavity) approximately 300mm (12.0in) long with an internal diameter of 50mm (2.0in). The cavity is cast from silicon carbide and the closed end is angled at 120°...
Page 10: Specification
User Guide Landcal Blackbody Source Type P1600B2 Specification Maximum working temperature: 1600°C / 2900°F Recommended temperature range: 500 to 1550°C / 950 to 2825°F Heating rate: 1.5 hours to 1400°C / 2550°F Stability: With the source controlling at temperature, the radiance temperature will vary by less than 0.5°C over a 60 minute period Uniformity:...
Page 11: Electrical Supply Details
User Guide Landcal Blackbody Source Type P1600B2 Electrical Supply Details 4.1 Introduction A suitable electrical supply for the furnace is required. The furnace is supplied wired for the type of supply as ordered by the customer. With a small amount of rewiring, it is possible to use this furnace with other supply voltage configurations.
Page 12 User Guide Landcal Blackbody Source Type P1600B2 4.2 Terminal Connection Diagrams Not used Fig. 2 Terminal connection diagram for Fig. 3 Terminal connection diagram for three phase star with neutral three phase delta without neutral 301002 Not used Not used Fig.
Page 13 User Guide Landcal Blackbody Source Type P1600B2 4.4 Wiring Diagram Filters Heat Contactors Element(s) GR/Y Heat Combined supply light/inst switch Element(s) 9 Pin ‘D’ connector RS 232 Heat Control thermocouple Element(s) Coil Coil Coil Over-temperature thermocouple Black Temperature controller or programmer GR/Y Green &...
Page 14 User Guide Landcal Blackbody Source Type P1600B2 4.5 Changing the Wiring This furnace is wired internally in such a way that it can be altered to suit the customer's supply voltage. The following supply voltages are permissible: 3-phase star configuration with neutral in the range 380/220 volts to 415/240 volts.
Page 15: Commissioning
User Guide Landcal Blackbody Source Type P1600B2 Commissioning 5.1 Inspection on Receipt Check the contents against the packing note. Physically examine all items for any damage that may have occurred during transit. If any items have been damaged in transit, report this to the carrier and to the supplier immediately, BUT DO NOT RETURN damaged items until the carrier has considered a claim.
Page 16 User Guide Landcal Blackbody Source Type P1600B2 Power Limit Setting The power limit setting (Op.Hi) of the Eurotherm control instrument must be set as shown in the table below (See also Fig.16, Section 11.0): Supply voltage (V) 200 208 220/380 230/400 240/415 Op.Hi.
Page 17 User Guide Landcal Blackbody Source Type P1600B2 Note From information obtained via extensive testing, it has been found that when the thermocouple is inserted into the furnace by 470mm, the thermocouple temperature usually corresponds with the radiance temperature to within ±3°C / ±5.4°F. However, as each furnace will have slightly different properties, this position is only a general guide.
Page 18 User Guide Landcal Blackbody Source Type P1600B2 5.4 Overtemperature Controller Using 'Eurotherm' Model 2132 Refer to Fig. 9. When switched on, the controller lights up, goes through a short test routine, and then displays the Overtemperature Set Point. Set Point temperature EUROTHERM 2132 ...
Page 19 User Guide Landcal Blackbody Source Type P1600B2 5.5 Using the RS232C Serial Interface Port The source is supplied with a sub-miniature D-socket connected to the controller communication module to give RS232 serial communication. RS232 is suitable for direct connection to a personal computer (PC), using a cable configuration as shown below.
Page 20 User Guide Landcal Blackbody Source Type P1600B2 Page 14...
Page 21 User Guide Landcal Blackbody Source Type P1600B2 200/345-220/380-240/415V Star 3-phase 110/190-120/208V Star 3-phase with neutral and single phase with neutral and single phase 220/380V and 240/415V Delta 3-phase without neutral Denotes elements Denotes braids To avoid overheating of the element/braid connection, each element is supplied fitted with 2 off insulation rings at the cold end of the element.
Page 22: Using The Furnace
User Guide Landcal Blackbody Source Type P1600B2 Using the Furnace 6.1 Introduction The furnace has been designed to create an enclosure of uniform temperature, ideal for the calibration of radiation thermometers or thermocouples. The cone point of the refractory cavity target block installed in the furnace is placed in the area of minimum gradients within the furnace.
Page 23 User Guide Landcal Blackbody Source Type P1600B2 6.4 Control Thermocouple The thermocouple which controls the furnace temperature is situated close to the furnace heating elements, which will be at a higher temperature than the target cavity. The difference between controller set point temperature and target cavity temperature can be as high as 20°C / 40°F at 1500°C / 2700°F.
Page 24: Calibration Of Radiation Thermometers
User Guide Landcal Blackbody Source Type P1600B2 Calibration of Radiation Thermometers 7.1 Preparation The furnace control setting is usually the normal working temperature of the thermometer to be tested. The target temperature is that indicated by the standard thermocouple in the ‘measuring’...
Page 25 User Guide Landcal Blackbody Source Type P1600B2 As the emissivity of the source is less than 1.00, the radiance temperature will be dependent on the wavelength of the thermometer under test. For example, a furnace operating at 1000°C / 1832°F with emissivity of 1.00 will show a temperature of 1000°C / 1832°F for a thermometer having a silicon cell (wavelength = 1µm) detector, and a temperature of 1000°C / 1832°F for a thermometer having a pyroelectric (wavelength = 8 to 14µm) detector.
Page 26: Calibration Of Thermocouples
User Guide Landcal Blackbody Source Type P1600B2 Calibration of Thermocouples 8.1 Introduction Uniform temperature conditions are achieved along the length of the cavity, which allows the furnace to be used also for the calibration of thermocouples by the comparison method. This method consists of comparing the thermocouple under test with a standard thermocouple, the calibration of which is traceable to National Standards.
Page 27: Maintenance
User Guide Landcal Blackbody Source Type P1600B2 Maintenance 9.1 Introduction Before starting any maintenance/repair work, always ensure that the furnace is disconnected from the electricity supply. Before starting any maintenance/repair work, always ensure that the furnace has been allowed to cool to room temperature. Upon completion of any furnace maintenance work, check the furnace for electrical safety before use.
Page 28 User Guide Landcal Blackbody Source Type P1600B2 If the furnace does not reach temperature, or is slow, measure the element resistances and calculate the required power limit using the method given above. If it exceeds 100%, the elements have too high a resistance and need replacing.
Page 29 User Guide Landcal Blackbody Source Type P1600B2 Inserting the new insulation cassette Lift the new insulation cassette into the case and slide it to the front. Refit the retainer at the rear of the body. Reconnect the element supply wiring to the terminal blocks on the rear of the new insulation cassette in the positions noted previously.
Page 30 User Guide Landcal Blackbody Source Type P1600B2 9.8 Replacing the Temperature Controller Before handling the controller, wear an anti-static wrist strap to avoid any possibility of damage by static electricity. Ease apart the two lugs at the side. Grip the instrument and withdraw it from the sleeve.
Page 31: Fault Finding
User Guide Landcal Blackbody Source Type P1600B2 10 Fault Finding 10.1 Furnace does not heat up The HEAT light is ON → The heating element has → Check also that the SSR failed is working correctly The HEAT light is →...
Page 32: Eurotherm Temperature Controller Type 3216Cc
User Guide Landcal Blackbody Source Type P1600B2 11 Eurotherm Temperature Controller Type 3216CC EUROTHERM Output light Measured temperature Set Point temperature  ▼ ▲ Page Scroll Down Fig. 13 'Eurotherm' Controller - front panel controls 11.1 Introduction When switched on, the controller lights up, goes through a short test routine, and then displays the measured temperature and starts to control.
Page 33 User Guide Landcal Blackbody Source Type P1600B2 Press the scroll button. UNITS (display units) is displayed. This is used to select °C or °F operation. To return to the Level 1 mode of operation: Press and hold the Page key. Press the down key to select Leu 1.
Page 34: Spares
User Guide Landcal Blackbody Source Type P1600B2 12 Spares The spare parts listed below are available for use with the Landcal Blackbody Source Type P1600B2: Description Land Part Nº Silicone Carbide Cavity 135.002 Set of 6 Heating Elements 135.017 Solid State Relay 135.006 Insulation Package 802331...
Page 35 PRODUCT WARRANTY Thank you for purchasing your new product from Land Instruments International. This Land manufacturer’s ‘back-to-base’ warranty covers product malfunctions arising from defects in design or manufacture. The warranty period commences on the instrument despatch date from the Land Instruments International Ltd.
Page 36 PRODUCT WARRANTY EXCLUSIONS FROM WARRANTY It should be noted that costs associated with calibration checks which may be requested during the warranty period are not covered within the warranty. Land reserve the right to charge for service/calibration checks undertaken during the warranty period if the cause is deemed to fall outside the terms of the warranty.