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Tetra Pak
Hoyer
We hope that the information contained in this manual
will be of help to you. It is based on concrete data
and on the best of our current knowledge.
Read the contents of this manual carefully, including
warnings and recommendations.
No part of this manual may be reproduced or
transmitted to third parties without the prior written
consent of TETRA PAK HOYER.
Machine
Serial No.
Tetra Pak Hoyer A/S
Soeren Nymarks Vej, 13
DK 8270 Hoejbjerg
Denmark
Telephone + 45 89 393939
Telefax + 45 86 292200
Telex 68770 Alhoy DK
CRC910B
HOYER COMET RC (cones/cups)
Tetra Pak Hoyer Inc.
753 Geneva Parkway
P.O. Box 280
Lake Geneva, WI 53147
U.S.A.
Telephone +1 414 249 7400
Telefax +1 414 249 7500
Tetra Pak Hoyer S.p.A.
Via Monferrato, 52
20098 San Giuliano Milanese (Milano)
Italy
Telephone +39 2 98292.1
Telefax +39 2 9880171

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Summary of Contents for Tetra Pak COMET RC

  • Page 1 Read the contents of this manual carefully, including warnings and recommendations. No part of this manual may be reproduced or transmitted to third parties without the prior written consent of TETRA PAK HOYER. Machine HOYER COMET RC (cones/cups) ○ ○...
  • Page 2 Tetra Pak Hoyer Machine identification data General Description of the machine and technical data Installation Adjustment procedures and product changeover Operating procedures Cleaning and maintenance Troubleshooting Spare parts for standard machine Spare parts for cone product Spare parts for cup product...
  • Page 3 Tetra Pak Hoyer HOYER COMET RC 1 - MACHINE IDENTIFICATION DATA Contents Introduction ....................... 1-2 Identification plate ...................... 1-2 Service centres ......................1-3 CRC804BA...
  • Page 4: Introduction

    1.1 Introduction Thank you for buying a machine manufactured by The manual contains tables, drawings and diagrams Tetra Pak Hoyer. which will allow you to gain familiarity with all parts We recommend you read this manual as it is essential of the machine.
  • Page 5: Service Centres

    If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and technical service under warranty to Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA: SOUTH KOREA: MIDDLE EAST: Tetra Pak Hoyer Inc.
  • Page 6 Tetra Pak Hoyer HOYER COMET RC 2 - GENERAL Contents Declaration of conformity ................... 2-2 Preliminary points ....................... 2-2 General safety rules ....................2-2 Special warnings ......................2-3 Ambient operating limits ..................... 2-3 CRC804BB...
  • Page 7: Declaration Of Conformity

    Tetra Pak Hoyer as a part of this machine remain the property of carried out during the warranty period will Tetra Pak Hoyer and must not be passed on to automatically invalidate the warranty. 2.3 General safety rules •...
  • Page 8: Special Warnings

    • The safety of other plant used together with this observe them strictly. Failure to follow these machine, unless supplied directly by Tetra Pak rules may result in personal injury or damage to Hoyer, is the responsibility of the customer.
  • Page 9 Tetra Pak Hoyer HOYER COMET RC 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................3-2 Technical data ......................3-3 Control panel ......................3-4 CRC804BC...
  • Page 10: Description Of The Machine

    (Pos. 4, Fig. 3.1); and cups. a date stamping unit; The Hoyer Comet RC rotary filler consists of a free- an ejector unit (Pos. 6, Fig. 3.1). standing stainless steel structure on which the A combination of mechanical and pneumatic...
  • Page 11: Technical Data

    Tetra Pak Hoyer 3.2 Technical data Main motor: 0,75 kW Chocolate tub heater: 0.5 kW Sprayer heater: 0.05 kW Accessories: 0.15 kW Total installed power: 3.5 kW Compressed air: Total consumption: 800 Nl/min Inlet pressure: 6-7 bar Connection diameter (inches): 1/2"...
  • Page 12: Control Panel

    Tetra Pak Hoyer 3.3 Control panel Fig.3.3 Stroke counter Dosing time Decoration time (optional) Temperature of sealing head (optional) Bypass on switch Overload indicator light No air supply indicator light Reset button with light Jog switch Stop button Cup feed switch...
  • Page 13 Tetra Pak Hoyer HOYER COMET RC 4 - INSTALLATION Contents Transporting packages ....................4–2 Unpacking and delivery checks ................... 4–3 Transport and installation .................... 4–3 Checking functioning ....................4-4 CRC801BD...
  • Page 14: Transporting Packages

    The simplest way to move the crate in which the the crate is marked on the outside of the crate: Hoyer Comet RC filler is supplied is to use a pallet addresses of buyer and sender truck or lift truck. The crate should be deposited as dimensions: length –...
  • Page 15: Transport And Installation

    Tetra Pak Hoyer 4.3 Transport and installation The machine is assembled on wheels (Pos. 1, Fig. electrical cable down-line of a master switch with 4.3) so that it is easy for the operator to push it into thermal overload cutout and ultrarapid fuses of place.
  • Page 16: Table Of Contents

    Tetra Pak Hoyer HOYER COMET RC 5 - ADJUSTMENT PROCEDURES AND PRODUCT CHANGEOVER Contents Product changeover ....................5–2 Mechanical adjustment of the stations ................. 5–3 5.2.1 Cone feed station adjustment................5-3 5.2.2 Cup feed station adjustment ................5-3 5.2.3 Gauging station adjustment ................5-4 5.2.4...
  • Page 17: Product Changeover

    Tetra Pak Hoyer 5.1 Product changeover The HOYER COMET RC CONE – CUP machine lid feed (Pos. 8, Fig. 5.1); fills and seals containers (cones and cups). lid closure (pos. 9, Fig. 5.1); It can produce cones and cups up to 100 mm in product ejector (Pos.
  • Page 18: Mechanical Adjustment Of The Stations

    Tetra Pak Hoyer 5.2 Mechanical adjustment of the stations 5.2.1 Cone feed station adjustment Turn on the cone feed station using the switch (Pos. hold the cornets without exerting too much pressure. 12, Fig. 5.17) on the control panel. If the distance is greater than 5 mm, lower the mo- Work the jog switch (Pos.
  • Page 19: Gauging Station Adjustment

    Tetra Pak Hoyer 5.2.3 Gauging station adjustment Loosen the screws (Pos. 1/2, Fig. 5.4) to adjust The gauging station serves to spread the mouth of height and centring over the slot, then tighten the the paper wrapped around the cones, which tends screws when finished.
  • Page 20: Topping/Pencil Filler Station Adjustment

    Tetra Pak Hoyer 5.2.6 Topping/pencil filler station adjustment Loosen the screws (Pos. 1/2, Fig. 5.7-5.7a) to starting production using the switch (Pos. 8, Fig. 5.17). adjust topping/pencil filler height and centre it over NOTE: the slot, then tighten the screws again when finished.
  • Page 21: Lid Feed Station Adjustment

    Tetra Pak Hoyer 5.2.8 Lid feed station adjustment Make sure that the lid feed station is switched off Tighten the screws (Pos. 1/2, Fig. 5.9) when (Pos. 15, Fig. 5.17) with the suction cups in the finished. raised position. With the machine at its slowest speed, check that Check that the suction cups (Pos.
  • Page 22: Cup Lid Closure Station Adjustment

    Tetra Pak Hoyer 5.2.10 Cup lid closing station adjustment Check that the lid pressing plate (Pos. 1, Fig. 5.11) presses the lid in the cup in such a manner that it closes off the cup perfectly (Pos. 2, Fig. 5.11). If it is not closed off correctly, adjust plate height and centre it over the slot by loosening the screws (Pos.
  • Page 23: Stamping Station Adjustment

    Tetra Pak Hoyer 5.2.12 Stamping station adjustment The stamp is fixed to the raise/lower slide. It can be centred over the lid by loosening the screw (Pos. 1, Fig. 5.13); tighten the screw again when finished. Adjustment is important for correct stamping.
  • Page 24: Pneumatic Settings

    Tetra Pak Hoyer 5.3 Pneumatic setting 5.3.1 Granule adjustment The flow of product to dose can be optimised by adjusting the angle of action of the vibrator; this is done by slackening the screws on the vibrator support bracket. To increase or decrease the volume of product dosed, adjust the pressure regulator (Pos.
  • Page 25: Mechanical And Pneumatic Settings

    Tetra Pak Hoyer 5.5 Mechanical and pneumatic settings a. Container pick-up device: Cam identification: Adjust position of pick-up grippers. 1. Cup feed (Pos. 1, Fig. 5.18) b. Container magazine: Adjust dowel and tighten lock nut. 2. Chewing gum doser/cone feed c.
  • Page 26 Tetra Pak Hoyer HOYER COMET RC 6 - OPERATING PROCEDURES Contents Preliminary checks ..................... 6–2 Cone production equipment ..................6–3 6.2.1 Cone feed station ....................6-3 6.2.2 Gauge station ....................6-3 6.2.3 Chocolate spray station ..................6-3 6.2.4 Chocolate spray pump equipment..............6-4 6.2.5...
  • Page 27: Preliminary Checks

    Tetra Pak Hoyer 6.1 Preliminary checks Before starting up the machine, check that: g. The emergency stop buttons (Pos. 20, Fig. 6.11) a. All panels and guards on the machine are fixed are disengaged. securely in place. h. Connect the bypass valves to the freezers (Pos.
  • Page 28: Cone Production Equipment

    Tetra Pak Hoyer 6.2 Cone production equipment 6.2.1 Cone feed station The function of the cone feeders (Fig. 6.2) mounted at the end of the machine is to deposit the cones in the slots in the lamellas. This action is synchronised with the movement of the trays.
  • Page 29: Chocolate Spray Pump Equipment

    Tetra Pak Hoyer 6.2.4 Chocolate spray pump equipment The temperature of the chocolate tank is kept under Chocolate is fed into the cones by the spray nozzle. control (at approximately 34ºC to 37ºC) by electrical The incoming chocolate is atomised by compressed resistances which heat water contained in the jacket air sent to the appropriate connection.
  • Page 30: Ice Cream Dosing Station

    Tetra Pak Hoyer 6.2.5 Ice cream dosing station The cones are filled with ice cream by a doser (Pos. The quantity of ice cream required can be obtained 1, Fig. 6.6) fixed to the up/down slide (Pos. 2, Fig. by changing the speed of the freezer and, from the 6.6).
  • Page 31: Variegator Station

    Tetra Pak Hoyer 6.2.6a Variegator station The cones are variegated with ice cream by a doser The quantity of decoration is controlled by changing (Pos. 1, Fig. 6.6b) fixed to the up/down slide the speed of the freezer and regulating the start and (Pos.
  • Page 32: Granule Station

    Tetra Pak Hoyer 6.2.7 Granule station This device, which is mounted on the structure, is wrench and move the adjustable baffles (Pos. used to spread nut granules, chocolate flakes or 4, Fig. 6.7), lifting them to increase granule feed similar on the product. The unit consists of a hopper or lowering it to reduce feed.
  • Page 33: Lid Closing Station

    Tetra Pak Hoyer 6.2.9 Lid closing station This station consists of a crimping tool (Pos. 1, Fig. 6.9) mounted on the up/down slide. Loosen screws (Pos. 3/4, Fig. 6.9) to adjust height and centre crimping tool over slot, tightening the screws again afterwards.
  • Page 34: Start-Up

    Tetra Pak Hoyer 6.2.11 Start-up g. Press the “START” button and turn on the doser The start-up procedure is as follows: switch (Pos. 14, Fig. 6.11), checking that the a. Switch on the electric power supply to the right quantity of product is dosed.
  • Page 35: Cup Production Equipment

    Tetra Pak Hoyer 6.3 Cup production equipment 6.3.1 Cup feed station The function of the cup feeders (Fig. 6.12) mounted of the vacuum, grip the cups at the top dead centre at the end of the machine is to deposit the cones in position and then release them once they are in the the slots in the lamellas.
  • Page 36: Ice Cream Dosing Station

    Tetra Pak Hoyer 6.3.2 Ice cream dosing station The cups are filled with ice cream by a doser (Pos. of ice cream. 1, Fig. 6.13) fixed to the up/down slide (Pos. 2, The quantity of ice cream required can be obtained Fig.
  • Page 37: Variegator Station

    Tetra Pak Hoyer 6.3.3a Variegator station The cones are variegated with ice cream by a doser The quantity of decoration is controlled by changing (Pos. 1, Fig. 6.13b) fixed to the up/down slide the speed of the freezer and regulating the start and (Pos.
  • Page 38: Granule Station

    Tetra Pak Hoyer 6.3.4 Granule station This device, which is mounted on the structure, is wrench and move the adjustable baffles (Pos. used to spread nut granules, chocolate flakes or 4, Fig. 6.14), lifting them to increase granule similar on the product. The unit consists of a hopper feed or lowering it to reduce feed.
  • Page 39: Lid Closing Station

    Tetra Pak Hoyer 6.3.6 Lid closing station This station consists of a closing plate (Pos. 1, Fig. 6.16) mounted on the up/down slide. Loosen screws (Pos. 3/4, Fig. 6.16) to adjust height and centre crimping tool over slot, tightening the screws again afterwards.
  • Page 40: Lid Stamping Station

    Tetra Pak Hoyer 6.3.8 Lid stamping station The stamp is fixed to the up/down slide. Loosen the screw (Pos. 1, Fig. 6.18) to centre it over the lid, then tighten the screw again. Correct adjustment is important to ensure that lids are stamped properly.
  • Page 41: Start-Up

    Tetra Pak Hoyer 6.3.10 Start-up g. Press the “START” button and turn on the doser The start-up procedure is as follows: switch (Pos. 12, Fig. 6.20), checking that the a. Switch on the electric power supply to the right quantity of product is dosed.
  • Page 42 Tetra Pak Hoyer HOYER COMET RC 7 - CLEANING AND MAINTENANCE Contents Cleaning and washing ....................7–2 7.1.1 Recommended products ................... 7–2 Regular maintenance ....................7-2 7.2.1 Beginning of the season ..................7-2 7.2.2 Daily......................... 7-2 Chocolate spray nozzle maintenance ................7-3 Doser maintenance .....................
  • Page 43 Tetra Pak Hoyer 7.1 Cleaning and washing Before washing the machine, make sure that the d- Descaling wash. Use an acidic descaler with low main switch is turned to OFF. viscosity containing a mixture of wetting agents and emulsifiers in a concentration of 2% to 3%.
  • Page 44 Tetra Pak Hoyer 7.3 Chocolate spray nozzle maintenance At the end of the working cycle each day, use the dosing pump to pump warm water through the chocolate feed pipe. At regular intervals and whenever necessary, dismantle the end of the chocolate spray nozzle (Pos.
  • Page 45 Tetra Pak Hoyer 7.5 Spray nozzle unit air filter maintenance • Every 6 months • Every 12 months Replace sterilising filter. Replace the oil separation filter. Replace activated carbon filter (the upper part Replace the high efficiency filter (the lower part of the dual filter).
  • Page 46 Tetra Pak Hoyer HOYER COMET RC 8 - TROUBLESHOOTING Contents Troubleshooting ......................8-2 8 - 1 CRC804BH...
  • Page 47 Tetra Pak Hoyer 8.1 Troubleshooting Problem Probable cause Remedy The machine does not start. • No electric power. • Check that the machine is plugged in. • Main switch is faulty. The stations are not working. • No compressed air.
  • Page 48 Tetra Pak Hoyer HOYER COMET RC 9 - SPARE PARTS FOR STANDARD MACHINE Contents General layout ......................9-1 Structure ........................9-2 Covers ........................9-4 Motor drive ....................... 9-6 Vertical movement ...................... 9-8 Ejector ........................9-10 Fig. 9.1 - Lay-out 9 - 1...
  • Page 49 Tetra Pak Hoyer LAYOUT TABLE Structure - Fig. 9.2 Pos. Code Description Q.ty 12042039 Rotary steel structure R445002080 Wheel 12040360 Product ejector chute CRC804BI...
  • Page 50 Tetra Pak Hoyer LAYOUT LIST Fig.9.2 - STRUCTURE CRC804BI...
  • Page 51 Tetra Pak Hoyer LAYOUT TABLE Covers - Fig. 9.3 Pos. Code Description Q.ty 12042098 Panel Handle 12040303 Electrical control panel 12004718 Square 12040425 Square 12042097 Ejector panel 12042096 Granule panel 12042094 Control cabinet panel 12040302 Cover 12040304 Cover 12040305 Cover...
  • Page 52 Tetra Pak Hoyer LAYOUT LIST Fig.9.3 - COVERS CRC804BI...
  • Page 53 Tetra Pak Hoyer LAYOUT TABLE Motor drive - Fig. 9.4 Pos. Code Description Q.ty 12040310 Crankshaft 336005845 Locking bushing 12040402 Universal joint 12040311 Return support xxxxxxx 33601226 Hollow shaft return 326013075 6x20 key 12040320 Central anti-revolution shaft 12040339 Lower bearing support...
  • Page 54 Tetra Pak Hoyer LAYOUT LIST Fig.9.4 - MOTOR DRIVE CRC804BI...
  • Page 55 Tetra Pak Hoyer LAYOUT TABLE Vertical movement - Fig. 9.5 Pos. Code Description Q.ty 12040326 Station support closing plate 336066034 O-ring seal 12040327 Station support plate 12043482 Brass 12042036 Slotted disk 17040010 Keyer 12042036 Slotted disk 12040331 Central disk support column...
  • Page 56 Tetra Pak Hoyer LAYOUT LIST Fig.9.5 - VERTICAL DRIVE CRC804BI...
  • Page 57 Tetra Pak Hoyer LAYOUT TABLE Ejector - Fig. 9.6 Pos. Code Description Q.ty 12040387 Anti-rotation bar 336069740 Scraper 12042085 Sleeve support plate 336005804 Brass 326015095 Lubricator 12040377 Feed and extraction guide column 12040338 336003980 Ring nut 12040379 Extraction shaft 326019008...
  • Page 58 Tetra Pak Hoyer LAYOUT LIST 11.2 10.10-11.10 Fig.9.6 - EJECTOR 9-11 CRC804BI...
  • Page 59 Tetra Pak Hoyer HOYER COMET RC 10 - SPARE PARTS FOR CONE PRODUCT Contents Fig. 10.1 General layout....................10-1 Fig. 10.2 Cone feed....................... 10-2 Fig. 10.3 Gauge......................10-4 Fig. 10.4 Spray nozzle ....................10-6 Fig. 10.5 Doser ......................10-8 Fig. 10.6 Topping ......................
  • Page 60 Tetra Pak Hoyer LAYOUT TABLE Cone feed - Fig. 10.2 Pos. Code Description Q.ty 12042010 Support 12042002 Bearing bush 17000008 Cylinder 17000045 SGS coupling 12040104 Cylinder connection pin 12040097 Special pin for bushings 336005050 Bushing 12040095 Cone release movement connecting rod...
  • Page 61 Tetra Pak Hoyer LAYOUT LIST Fig.10.2 - CONE FEED 10-3 CRC910BL...
  • Page 62 Tetra Pak Hoyer LAYOUT TABLE Gauge - Fig. 10.3 Pos. Code Description Q.ty 540302006 Bushing 12042032 Support D-FM0606 Spring FM0605 Tie rod 12042028 Plate 10-4 CRC910BL...
  • Page 63 Tetra Pak Hoyer LAYOUT LIST Fig.10.3 - GAUGE 10-5 CRC910BL...
  • Page 64 Tetra Pak Hoyer LAYOUT TABLE Spray nozzle - Fig. 10.4 Pos. Code Description Q.ty 011070112 Spray nozzle HF75D08021 Support 12042027 Support 12042028 Plate 10-6 CRC910BL...
  • Page 65 Tetra Pak Hoyer LAYOUT LIST Fig.10.4 - SPRAY NOZZLE 10-7 CRC910BL...
  • Page 66 Tetra Pak Hoyer LAYOUT TABLE Doser - Fig. 10.5 Pos. Code Description Q.ty 17000010 Cylinder 12040213 Cylinder connection 016060219 2” clamp 336067042 O-ring seal 3081 12040210 Upper part of cylinder 336067051 O-ring seal 3118 12042030 Double doser body 12042035 Plate...
  • Page 67 Tetra Pak Hoyer LAYOUT LIST Fig.10.5 - DOSERS 10-9 CRC910BL...
  • Page 68 Tetra Pak Hoyer LAYOUT TABLE Topping - Fig. 10.6 Pos. Code Description Q.ty 12042028 Plate 12042035 Support D01H00016A Topping ring nut D01H00016B Topping disk 12042031 Topping nozzle 336067030 Seal 336069466 Seal 54204050 Pipette 018020575 Seal 016060218 Clamp 141040364 Hose connection...
  • Page 69 Tetra Pak Hoyer LAYOUT LIST Fig.10.6 - TOPPING 10-11 CRC910BL...
  • Page 70 Tetra Pak Hoyer LAYOUT TABLE Granule - Fig. 10.7 Pos. Code Description Q.ty 12042016 Base plate 12042017 Vibrating channel 12042018 Hopper 540213009 Column 12042106 Flow control 540213015 Vibrator fork 17040027 Pneumatic vibrator 336055001 Vibration damper 10-12 CRC910BL...
  • Page 71 Tetra Pak Hoyer LAYOUT LIST Fig.10.7 - GRANULE 10-13 CRC910BL...
  • Page 72 Tetra Pak Hoyer LAYOUT TABLE Lid pick-up - Fig. 10.8 Pos. Code Description Q.ty 12040243 Product guide rods 12042105 Suction cup support 12042038 Lid plate 12042034 Manifold shaft 12042037 Lid support 333001007 Rotating cylinder 12040401 Cylinder support Suction cup (depending on format)
  • Page 73 Tetra Pak Hoyer LAYOUT LIST Fig.10.8 - LID PICK-UP 10-15 CRC910BL...
  • Page 74 Tetra Pak Hoyer LAYOUT TABLE Lid closing - Fig. 10.9 Pos. Code Description Q.ty 12042029 Plate 12042033 Support D01L00067 Bushing* FM50R45001 Spring* D01L00061 Body* 12040247 Piston* * for standard cones only 10-16 CRC910BL...
  • Page 75 Tetra Pak Hoyer LAYOUT LIST Fig.10.9 - LID CLOSING 10-17 CRC910BL...
  • Page 76 Tetra Pak Hoyer LAYOUT TABLE Ejector - Fig. 10.10 Pos. Code Description Q.ty 12042021 Support 12042025 Chute 12042022 Contrast 12041091 Extraction plate Column 10-18 CRC910BL...
  • Page 77 Tetra Pak Hoyer LAYOUT LIST Fig.10.10 - EJECTOR 10-19 CRC910BL...
  • Page 78 Tetra Pak Hoyer LAYOUT TABLE Bypass - Fig. 10.11 Pos. Code Description Q.ty 17000010 Cylinder 016060218 1 ½”clamp connection 018020581 Clamp seal 12040389 Bypass valve body 12042102 Bypass valve support 12040391 Bypass nozzle 12040027 Doser piston connection joint 336067036 O-ring seal...
  • Page 79 Tetra Pak Hoyer LAYOUT LIST Fig.10.11 - BYPASS 10-21 CRC910BL...
  • Page 80 Tetra Pak Hoyer LAYOUT TABLE Chocolate spray pump - Fig.10.12 POS. CODE DESCRIPTION Q.TY 336057064 Flywheel 12040716 Threaded piece for adjustment 540643005 12040715 Joint 12040806 Nipple with two holes 12040709 Adjustment sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053...
  • Page 81 Tetra Pak Hoyer LAYOUT LIST Fig. 10.12 - CHOCOLATE SPRAY PUMP 10-23 CRC910BL...
  • Page 82 Tetra Pak Hoyer LAYOUT TABLE Chocolate tank - Fig. 10.13 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 DM100 wheel 017975020 Heater 12040814 Chocolate tank 12040926 Chocolate dip tube 12040818 Tank lid 12040820 Chocolate filter mesh...
  • Page 83 Tetra Pak Hoyer LAY-OUT LIST 10-20 10-20 Fig. 10.19 - Chocolate tank xxxxxxx Fig. 10.13 xxxxx 10-37 CC810BL xxxxxxxx...
  • Page 84 Tetra Pak Hoyer LAYOUT TABLE Variegator - Fig. 10.14 POS. CODE DESCRIPTION QTY. 141040364 Hose connection 016060218 Clamp 018020581 Seal 336067042 O-ring seal 3081 12040782 Upper half of variegator cylinder 336067051 O-ring seal 3118 540204050 Elbow 336067076 O-ring seal 119...
  • Page 85 Tetra Pak Hoyer LAYOUT LIST 10.5 Fig. 10.14 - VARIEGATOR 10-27 CRC910BL...
  • Page 86 Tetra Pak Hoyer LAYOUT TABLE Pencil filler - Fig. 10.15 POS. CODE DESCRIPTION Q.TY 12042035 Support bracket 12042028 Block 12042234 Valve body 018060957 Clip 540214002 Endpiece 336069466 Seal 540214001 Piston 336067020 Seal 12041785 Upper part of body 336067045 Seal 336067048...
  • Page 87 Tetra Pak Hoyer LAYOUT LIST Fig. 10.15 - PENCIL FILLER 10-29 CRC910BL...
  • Page 88 Tetra Pak Hoyer HOYER COMET RC 11 - SPARE PARTS FOR CUP PRODUCT Contents Fig. 11.2 Cup feed......................11-2 Fig. 11.3 Chewing gum feed ..................11-4 Fig. 11.4 Doser ......................11-6 Fig. 11.5 Topping ......................11-8 Fig. 11.6 Granule......................11-10 Fig.
  • Page 89 Tetra Pak Hoyer LAYOUT TABLE Cup feed - Fig. 11.2 Pos. Code Description Q.ty 33605755 Flywheel 12042013 Upper adjustment plate HL0111 Adjustment screw 540203006 Trimming washer 540203008 Screw bushing 540203005 Lifting block 540203007 Screw retainer 336005076 Bushing 12040086 Slide guide column...
  • Page 90 Tetra Pak Hoyer LIST LAYOUT Fig.11.2 - CUP FEED 11-3 CRC910BM...
  • Page 91 Tetra Pak Hoyer LAYOUT TABLE Chewing gum feed - Fig. 11.3 Pos. Code Description Q.ty 12042123 Station support 12042120 Hopper 12042121 Inner hopper xxxxxxx 12040779 Fulcrum axle 17000011 Cylinder Circlip 12040780 17000045 Coupling xxxxxxxx 12040633 Shaker 12042122 Dispenser drawer 12041293...
  • Page 92 Tetra Pak Hoyer LIST LAYOUT Fig.11.3 - CHEWING GUM FEED 11-5 CRC910BM...
  • Page 93 Tetra Pak Hoyer LAYOUT TABLE Dosers - Fig. 11.4 Pos. Code Description Q.ty 17000010 Cylinder 12040213 Cylinder connection 016060219 2” clamp 336067042 O-ring seal 3081 12040210 Upper part of cylinder 336067051 O-ring seal 3118 12042030 Double doser body 12042035 Plate...
  • Page 94 Tetra Pak Hoyer LIST LAYOUT Fig.11.4 - DOSERS 11-7 CRC910BM...
  • Page 95 Tetra Pak Hoyer LAYOUT TABLE Topping - Fig. 11.5 Pos. Code Description Q.ty 12042028 Plate 12042035 Support D01H00016A Topping ring nut D01H00016B Topping disk 12042031 Topping nozzle 336067030 Seal 336069466 Seal 54204050 Pipette 018020575 Seal 016060218 Clamp 141040364 Hose connection...
  • Page 96 Tetra Pak Hoyer LIST LAYOUT Fig.11.5 - TOPPING 11-9 CRC910BM...
  • Page 97 Tetra Pak Hoyer LAYOUT TABLE Granule - Fig. 11.6 Pos. Code Description Q.ty 12042016 Base plate 12042017 Vibrating channel 12042018 Hopper 540213009 Column 12042106 Flow control 540213015 Vibrator fork 17040027 Pneumatic vibrator 336055001 Vibration damper 11-10 CRC910BM...
  • Page 98 Tetra Pak Hoyer LIST LAYOUT Fig.11.6 - GRANULE 11-11 CRC910BM...
  • Page 99 Tetra Pak Hoyer LAYOUT TABLE Lid pick-up - Fig. 11.7 Pos. Code Description Q.ty 12040243 Product guide rods 12042105 Suction cup support 12042038 Lid plate 12042034 Manifold shaft 12042037 Lid support 333001007 Rotating cylinder 12040401 Cylinder support Suction cup (depending on format)
  • Page 100 Tetra Pak Hoyer LIST LAYOUT Fig.11.7 - LID PICK-UP 11-13 CRC910BM...
  • Page 101 Tetra Pak Hoyer LAYOUT TABLE Lid closing - Fig. 11.8 Pos. Code Description 12042029 Plate 12042033 Support Plug (depends on format) 11-14 CRC910BM...
  • Page 102 Tetra Pak Hoyer LIST LAYOUT Fig.11.8 - LID CLOSING 11-15 CRC910BM...
  • Page 103 Tetra Pak Hoyer LAYOUT TABLE Lid sealing - Fig. 11.8a Pos. Code Description Q.ty 120400985 Sealing head support 12042118 Threaded cap 12042116 Sliding pin 12042117 Guiding brass 12042115 Sleeve 12042114 Spring xxxxxxx 12042113 Finned head 12042119 Insulation 12040367 Sleeve D01PO0026...
  • Page 104 Tetra Pak Hoyer LIST LAYOUT Fig.11.8a - LID SEALING 11-17 CRC910BM...
  • Page 105 Tetra Pak Hoyer LAYOUT TABLE Ejector - Fig. 11.9 Pos. Code Description Q.ty 12042021 Support 12042025 Chute 12042020 Cylinder support 17050058 Cylinder 12042019 Slide Sleeve 12042024 Spacer 336003151 Idle pin xxxxxxx 12042682 Blade 11-18 CRC910BM...
  • Page 106 Tetra Pak Hoyer LIST LAYOUT 11.2 Fig.11.9 - EJECTOR 11-19 CRC910BM...
  • Page 107 Tetra Pak Hoyer LAYOUT TABLE Date stamp - Fig. 11.10 Pos. Code Description Q.ty 12040394 Support 12040395 Support 336090211 Stamp 11-20 CRC910BM...
  • Page 108 Tetra Pak Hoyer LIST LAYOUT Fig.11.10 - DATE STAMP 11-21 CRC910BM...
  • Page 109 Tetra Pak Hoyer LAYOUT TABLE Bypass - Fig. 11.11 Pos. Code Description Q.ty 17000010 Cylinder 016060218 1 ½”clamp connection 018020581 Clamp seal 12040389 Bypass valve body 12042102 Bypass valve support 12040391 Bypass nozzle 12040027 Doser piston connection joint 336067036 O-ring seal...
  • Page 110 Tetra Pak Hoyer LIST LAYOUT Fig.11.11 - BYPASS 11-23 CRC910BM...
  • Page 111 Tetra Pak Hoyer LAYOUT TABLE Chocolate spray pump - Fig.11.12 POS. CODE DESCRIPTION Q.TY 336057064 Flywheel 12040716 Threaded piece for adjustment 540643005 12040715 Joint 12040806 Nipple with two holes 12040709 Adjustment sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053...
  • Page 112 Tetra Pak Hoyer LIST LAYOUT Fig. 11.12 - CHOCOLATE SPRAY PUMP 11-25 CRC910BM...
  • Page 113 Tetra Pak Hoyer LAYOUT TABLE Chocolate tank - Fig. 11.13 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 DM100 wheel 017975020 Heater 12040814 Chocolate tank 12040926 Chocolate dip tube 12040818 Tank lid 12040820 Chocolate filter mesh...
  • Page 114 Tetra Pak Hoyer LAY-OUT LIST 10-20 10-20 Fig. 10.19 - Chocolate tank xxxxxxx Fig. 11.13 xxxxx 10-37 CC810BL xxxxxxxx...
  • Page 115 Tetra Pak Hoyer LAYOUT TABLE Variegator - Fig. 11.14 POS. CODE DESCRIPTION QTY. 141040364 Hose connection 016060218 Clamp 018020581 Seal 336067042 O-ring seal 3081 12040782 Upper half of variegator cylinder 336067051 O-ring seal 3118 540204050 Elbow 336067076 O-ring seal 119...
  • Page 116 Tetra Pak Hoyer LIST LAYOUT 11.4 Fig. 11.14 - VARIEGATOR 11-29 CRC910BM...
  • Page 117 Tetra Pak Hoyer LAYOUT TABLE Pencil filler - Fig. 11.15 POS. CODE DESCRIPTION Q.TY 12042035 Support bracket 12042028 Block 12042234 Valve body 018060957 Clip 540214002 Endpiece 336069466 Seal 540214001 Piston 336067020 Seal 12041785 Upper part of body 336067045 Seal 336067048...
  • Page 118 Tetra Pak Hoyer LIST LAYOUT Fig. 11.15 - PENCIL FILLER 11-31 CRC910BM...

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