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Axminster Trade G-800 Original Instructions Manual

Gyro air fine dust processor
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Code 106395
Original Instructions
ATG800DP
Gyro Air Fine Dust Processor
AT&M: 29/11/2019
BOOK REF: APT008019
BOOK VERSION: 1

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Summary of Contents for Axminster Trade G-800

  • Page 1 Code 106395 Original Instructions ATG800DP Gyro Air Fine Dust Processor AT&M: 29/11/2019 BOOK REF: APT008019 BOOK VERSION: 1...
  • Page 2 Cert No: G-800 EU Declaration of Conformity Axminster Tools & Machinery Ltd This machine complies with the following directives: Axminster Devon EX13 5PH UK axminster.co.uk 2006/42/EC EN 60335-1:2012+A11+A13 declares that the machinery described:- 06/42/EC - Annex I/05.2006 EN 60335-2-69:2012 Type...

  • Page 3: Table Of Contents

    Index of Contents 1. Foreword..............................2 2. Machine Description..........................3 2.1 Feature Identification........................3 2.2 Specification...........................4 2.3 Electrical Power Requirement.....................5 3. Safety Regulations..........................7 3.1 General Safety Instructions......................7 3.2 Specific Safety Instructions for the Dust Processor..............8 4. Installation of the Machine........................9 4.1 Transportation of Machine......................9 4.2 Positioning the Machine ......................10 4.3 Assembly............................

  • Page 4: Foreword

    1. Foreword This original instruction was developed as an integral part of this machine. It contains basic information for qualified operating staff. It also contains all necessary information for the correct and safe operation of this machine. These regulations, however, cannot cover all safety aspects. The operator must peruse and make sense of this manual before starting to use the machine.

  • Page 5: Machine Description

    2. Machine Description This product uses the Gyro Air dust processing technology, which effectively separates the dust from the air flow before the filter. This machine has the following features: Reduces filter clogging: The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the filter, providing the benefit of a lower capacity load on the filter and a longer filter life.

  • Page 6: Specification

    2.2 Specification Specification G-800 Electrical Metric Imperial Power Source 200-240V 50Hz 1PH 200-240V 60Hz 1PH Main motor 2.2KW Frequency Converter Siemens V20 Dimensions & Weights Overall Dimension 1655x880x1100mm 65-1/8X34-5/8X43-1/2 in. Packing Size 1800x1000x1310 mm 70-7/8X39-1/2X51-1/2 in. Net Weight/Gross Weight 275 / 310 Kg...

  • Page 7: Electrical Power Requirement

    2.3 Electrical Power Requirement Power requirement: AC220V, 1-phase Breaker Size: The machine needs no further electrical installation. For the North American market, the equipment comes with 1.8 meters of cable with a plug (6-20P). For the European market, the machine is equipped with an industrial plug with European Standard.
  • Page 8 2.3.3 Electrical diagram (Fig. 2) Fig. 2...

  • Page 9: Safety Regulations

    3. Safety Regulations 3.1 General Safety Instructions 1. Read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as its specific potential hazards. 2. The power supply socket or terminals need reliable grounding. 3.

  • Page 10: Specific Safety Instructions For The Dust Processor

    3.2 Specific Safety Instructions for Dust Processor 1. CLEAN ENVIRONMENT Once you are ready to commence work, remove any tools, objects or items that could inadvertently get ‘sucked up’ by the machine and place them safely out of the way. 2.

  • Page 11: Installation Of The Machine

    4. Installation of the machine This machine needs little-to-no assembly. It can almost be used directly out of the box. 4.1 Transportation of machine 4.1.1 Transportation and storage The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature. Take care not to allow the machine to be exposed to rain or damage to the packing during transportation and storage.

  • Page 12: Positioning The Machine

    4.2 Positioning the machine (Fig. 4) Fig. 4 The machine should be placed at least 50cm (18 inches) away from the wall to ensure that the motor heat dissipation is adequate. 4.3 Assembly 4.3.1 Unpacking Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent.

  • Page 13: Connection

    4.3.3 Connection Use flexible hose or solid pipe to connect the inlet with the dust source. Plastic pipe, such as Polypropylene or Polyvinyl Chloride, can be used as long as it’s been determined and confirmed that the dust is not an explosion hazard. This machine does not contain dust collection hose(s) due to the dust source differences.

  • Page 14: Air Supply

    4.3.5 Air Supply (compressed air) Make sure the switch is in the “OFF” position before connecting to the compressor to avoid an unexpected start. Air pressure requirement should be at least 0.8MPa (115psi). As shown in Fig. 8, follow the instruction below: Inspect the oil water separator pressure valve.

  • Page 15: Function And Operation

    5. Function and Operation. 5.1 Control Panel and Operation Instruction (Fig. 9) This machine has a built-in Intelligent Control System, providing live monitoring and functional control of the machine. Fig. 9 A: Start Button: Starts the machine. B: Stop Button: Stops the machine. C: Three-color Indicator: Red: power on and the machine is not running.

  • Page 16: Oled Display

    5.1.1 OLED Display: (Fig. 10) Fig. 10 E1: Communications status between inverter and controller “N” = Normal operation “-” = No communication. Please contact technical service. E2: Dust Bin Status “N” = Dust bin not full “-” = Dust bin is full (Yellow alarm light will be on) E3: Displays inverter error codes E4: Displays motor running speed (RPM) E5: Displays the set speed (RPM) when in Speed Adjustment mode+or set power (W) when...

  • Page 17: Button Operation And Instruction

    5.1.2 Button Operation and Instruction: (Fig. 10) When the power is connected, the OLED display will light up and the main interface will display (as shown in Fig 10-1). Fig. 10-1 Button Instructions: Interface Switch Button This button is used to switch the interfaces on the OLED display. There are following six interfaces: ◆...

  • Page 18: Parameter And Mode Setting

    5.1.3 Parameter and Mode Setting 1. Start/Stop Mode Interface There are two start/stop modes of the machine. The operation steps are as followings: (1) Switch to the Start/Stop Mode Interface by pressing , as shown in Fig. 10-2.  Manual start/stop mode. ...
  • Page 19 Fig. 10-3 3. Delayed Stop Interface When the dust collection operation is finished, the motor can be set up to “delayed stop” to provide general air cleaning within the workspace. The delayed stopping countdown is preset to 10 minutes and can not be adjusted. The operation steps are as followings: (1) Switch to the Delayed Stop Interface by pressing , as shown in Fig.
  • Page 20 4. Pressure Difference Threshold Interface The machine has four pressure difference thresholds. Once the pressure difference between the front and back of filter is higher than the threshold set by user, the machine will clean the dust until the value is lower than the threshold. The operation steps are as followings: (1) Switch to the Pressure Difference Threshold Interface by pressing , as shown in Fig.
  • Page 21 Fig. 10-6 6. Automatic Dust Clean Interface The operation steps are as followings: (1) Switch to the Automatic Dust Clean Interface by pressing , as shown in Fig. 10-7.  Yes: Automatic dust cleaning  No : Manual dust cleaning (2) Press , move the cursor “>”to the desired mode.

  • Page 22: Instructions For Remote Control

    5.2 Instructions for Remote Control A Remote Control can be used to start and stop the dust processor. The remote control connects to the main controller of the dust processor through WIFI, and the effective control distance is approximately 30 meters. When using the remote control, the operator does not need to aim the remote control to the dust processor.

  • Page 23: Pulse Controller Use And Control

    5.4 Pulse Controller Use and Control Regardless of the selection of dust cleaning methods, both the pulse interval and periodic interval need to be set on the pulse controller. The pulse dust cleaning is controlled by the pulse controller (Installed in the electrical box). The operation buttons and wiring terminals are shown below: Fig.

  • Page 24: Use Of Dust Bin

    Parameter Setting Instructions: Press the function button and the running indicator light will go off for the parameter setting. The digital display shows the parameters for setting up. Continually press the function button and the digital display flashes for setting up. To adjust the parameters, turn the setting knob clockwise to increase the number and counterclockwise to reduce the number.

  • Page 25: Maintenance

    6. Maintenance Power off the machine before cleaning. Do not clean, repair or maintain the machine until all moving parts have stopped to avoid serious injuries. Disconnect the air supply before cleaning, repair or maintenance. 6.1 Cleaning Dust Bin (Fig. 14) The dust bin must be cleaned when the dust bin is 2/3 full for non-metal material.

  • Page 26: Full Dust Bin Or Pressure Drop Alarm

    6.4 Full Dust Bin or Pressure Drop Alarm. When a fault occurs, the indicator lights yellow, and the control panel will show the code: “Alarm”. Except for the full dust bin alarm, the machine will continue to work. If an “Error” occurs, the machine will stop. Dust full alarm: Clean the dust bin.

  • Page 27: Parts List

    7. Parts List Frame Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Frame welding assembly Foot Locking hook Swivel caster Button HD screw M6x12 Rigid caster Set screw M4x10 Air inlet-1 Heat-sink window EVA gland Photo switch Air inlet-2 Electrical box cover Rubber retainer Rubber seal strip 1.5m...
  • Page 28 Cabinet Assembly Exploded View...
  • Page 29 Cabinet Assembly Parts List REF# DESCRIPTION REF# DESCRIPTION Cabinet Strain relief PG13.5 Dust board Switch Flat washer 6 Button HD screw M6x30 Spring washer 6 Switch bracket Cap screw M6x12 Stop button Cap screw M6x16 Start button Flat big washer 6 Potentiometer knob Support rod LED indicator(three color)
  • Page 30 Blower group Exploded View REF# DESCRIPTION REF# DESCRIPTION Hex bolt M12x40 Cap screw M6x16 Spring washer 12 Spring washer 6 Flat big washer 12 Flat washer 6 Shock pad Hex bolt M8x20 The fan casing Spring washer 8 Sound insulation damper Flat big washer 8 Motor...
  • Page 31 Dust Bin Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Rubber seal strip Spring washer 6 Set screw M5x6 Flat washer 6 Dust bin Button HD screw M6x16 Lock bracket Button HD screw M6x16(Nickel) Flat washer 8 Lock nut M6 Spring washer 8 Lock pin Hex bolt M8x16 U type bolt...
  • Page 32 Separation Assembly Exploded View REF# DESCRIPTION Horizontal left-handed separator Gasket for separator adapter Separator adapter Hex bolt M6x20 Silicone Spring washer 6 Flat washer 6 Horizontal right-handed separator EVA gland Button HD screw M6x16 Cap nut M6 Separate core welding assembly Hex bolt M8x20 Spring washer 8 Flat washer 8...
  • Page 33 Filter Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Filter Lock handle Gasket for end cover Circlip for shaft 30 Filter end cover Green decorative circle Button HD screw M6x12 Gasket for filter Teflon gasket Y Adapter Exploded View REF# DESCRIPTION REF# DESCRIPTION Adapter 4"-2"...
  • Page 34 Electric box Exploded View REF# DESCRIPTION REF# DESCRIPTION Philips screw M6x12 Cable 1*2C Spring washer 6 Shield cable Flat washer 6 Nut M6 Electrical installation plate Cap screw M3x10 Frequency converter V20 Hexagonal brass stud 3x50+6 Switching Power Supply Nylon washer 3 Impulse control instrument Hexagonal brass stud 3x20+6 Snap-gauge...
  • Page 36 The Axminster guarantee is available on Craft, Trade, Engineer, Air Tools & CNC Technology Series machines Buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years! For more information visit axminster.co.uk/3years The packaging is suitable for recycling.

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