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Summary of Contents for Korber Solutions LTI MOTION MotionOne 3
- Page 1 MotionOne 3 System manual Automation system...
- Page 2 Id.-Nr.: 1556.212.1-07 MotionOne 3 Automation system System manual Id.-Nr.: 1556.212.1-07...
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Page 3: Table Of Contents
ServoOne CM CM - Drive technique ..............Table of contents Buses......................... 3.7.1 EtherCAT ....................3.7.2 Profinet....................Introduction................3.7.3 EtherNet/IP ................... 3.7.4 CAN ...................... Purpose of the document .................. 3.7.5 Ethernet ....................Preconditions ....................VisuOne - Visualization components..............Intended use ..................... 3.8.1 Stationary Visualization................. - Page 4 Table of contents Id.-Nr.: 1556.212 .1-07 5.1.3 RS-485/422 ..................9.2.5 Reboot ....................5.1.4 SSI interface ..................9.2.6 Version info ................... 5.1.5 Ethernet, Gigabit-Ethernet, EtherCAT, PROFINET......10 Device Administration (DevAdmin) .......... 34 5.1.6 Graphic interface ................. 5.1.7 USB ..................... 10.1 Tab "Diagnostics" ....................Connecting the bus link module ................
- Page 5 15 Technical data ................ 19.5 Generating code for the visualization project ............ 19.6 Load visualization onto the control ..............15.1 Ambient conditions .................... 19.7 Restart of the control ..................16 EC directives and standards ..........20 Appendix: Connection examples ..........67 17 Appendix: EMC-resistant wiring ..........
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Page 6: Introduction
Introduction Id.-Nr.: 1556.212 .1-07 Introduction Target group Prerequisite knowledge and ability Technical basic education (advanced technical education, engineering degree or corresponding professional experience), Knowledge about: Purpose of the document Project engineer • the method of operation of a PLC, • current valid safety regulations This document describes the structure of the MotionOne system.. -
Page 7: Intended Use
Intended use 1.4.1 Contents of the document • System overview A MotionOne system may only be used for the types of use described in the technical • Explanation of all operating elements and displays descriptions and only in conjunction with recommended/approved third-party equip- •... -
Page 8: Safety Notes
Safety notes Id.-Nr.: 1556.212 .1-07 General safety insutructions Safety notes The documentation contains information necessary for planning the use of the Mo- tionOne system. Representation Familiarity with and correct application of the information contained in these manuals is a prerequisite for successful planning and safe installation, commissioning and At various points in this manual, you will see notes and precautionary warnings re- maintenance of automation systems. -
Page 9: Safety Instructions For Projecting
Safety instructions for projecting CAUTION! • The instructions contained in the further delivered must be precisely followed in all circumstances. Failure to do so could result in the cre- ation of potential sources of danger or the disabling of protective cir- cuits integrated in the MotionOne 3 system. -
Page 10: System Overview
System overview Id.-Nr.: 1556.212 .1-07 System overview The field of application of the MotionOne 3 system is general machine and plant au- tomation. The system is based on a modular concept and can be structured accord- ing to specific functional requirements. Furthermore the system provides a development platform with which own software developments can be created. -
Page 11: Hardware Architecture
Hardware architecture Devices are connected according to their signal type, e.g. via analog or digital input or output modules, interface modules, etc. For greater distances between the transducers a decentralized groups of IO module clusters can be used. These can be connected with the CPU module via bus link modules. -
Page 12: Network Design
System overview Id.-Nr.: 1556.212 .1-07 • IEC programming: All languages • Robot programming: Robot-specific functions can be used (see PLC robotic pro- gramming manual). • Axis interface: Function blocks to control axes directly from the IEC application. • Advanced programming: Interface for the programming of motion libraries based on the axis interface. - Page 13 This option is preconfigured by default. When the mobile manual operating de- vice is connected at port ETH1 of the control, it automatically connects with the Information control (if the standard IP address is also utilized there). No additional configura- The control and tools do not support NAT (Network Address Translation).
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Page 14: Technical Specification
System overview Id.-Nr.: 1556.212 .1-07 MO CM-3.x-..-00xx MO CM-3.x-..-01xx PLC Open axes (single axes via library MFB) Max. size of retain data memory for 8 kB 8 kB each application 1 GB 2 GB Handling applications via EasyMotion library Handling axes (each kinematic) Auxiliary axes MO CM-6.x MO CM-6.x-..-00xx... -
Page 15: Motionone - Cpu Modules
MotionTask MotionTask MotionTask MotionTask MotionTask Name Processor Interfaces Cycle time • CAN • EtherCAT Master Intel ATOM 1,8 GHz, 1 GB LACP 265/X CM-6.x-..-01x • 3 x Ethernet • 1 x USB CM-6.x-..-00x Information CM-3.x-..-10x The third Ethernet interface of the (ETH2) can only be used as EtherCAT interface. -
Page 16: Buses
System overview Id.-Nr.: 1556.212 .1-07 Available MO CM variants Information The order numbers and details concerning the devices can be found in the Safety func- Master in- Slave inter- Safety con- Processor respective operation manual tion terface face trol 1 x EtherCAT Intel Atom RT-Ethernet CM-3.x-..-00x... -
Page 17: Profinet
3.7.2 Profinet 3.8.1 Stationary Visualization All variants of the MO CM CPU modules can be equipped with an (Slave) PROFINET The following table contains a list of available panels for stationary visualization. All interface via software configuration. A CPU module can thus be connected to a (su- panels are equipped with touch screens. -
Page 18: Motioncenter
System overview Id.-Nr.: 1556.212 .1-07 DriveManager is used for configuration, parameterization and diagnosis of Programming language Type Description drives. The instruction list enables • MotionCenter Scope for diagnosis: the programmer to describe the work processes of control Instruction List With the help of MotionCenterScope, variables may be monitored, recorded, and tasks with simple instructions. -
Page 19: Vieditor
For further information see the online help of DriveManager. Library administrator To facilitate programming, MotionCenter makes it possible to organize objects that 3.9.4 MotionCenter Scope are not related to projects into libraries, such as modules, declarations and visualiza- tions. For this purpose a library administrator is available for integrating and viewing MotionCenterScope serves to monitor, record and visualize the values of arbitrary of libraries. -
Page 20: Motioncenter Libraries
System overview Id.-Nr.: 1556.212 .1-07 • Access to system functions • Access to message system • Diagnosis functions For further information see the online help of MotionCenter. 3.10.2 MotionCenter libraries With the specific libraries the following functions are available amongst other: •... -
Page 21: Assembly And Removal
To determine the total power required for the cabinet, please refer to the module Assembly and removal power consumption specifications in the operation manuals. Detailed information concerning air conditioning and ventilation can be found in the corresponding operation manual. Caution Improper handling can damage the modules, option modules and the con- Use of air filters trol system. -
Page 22: Connections And Wiring
Connections and wiring Id.-Nr.: 1556.212 .1-07 Depending on the CPU module of the system there are different connection scenar- Connections and wiring ios which are described in the appendix. Information Use only connection examples which are valid for the CPU module you WARNING! use. -
Page 23: Rs-232-C
Cable length 5.1.2 RS-232-C The minimum cable length is dependent on the baud rate of the CAN bus transmis- Cable type sion. Shielded standard cable. Minimum bend radius Plug type During installation: 48 mm For installed cable: 24 mm 9-pole D-SUB socket connector with completely conductive shield. Further information about CAN cable length and transmission rates can be requested The cable shielding must be connected over a wide area with the shield cover of the from LTI. -
Page 24: Ssi Interface
Connections and wiring Id.-Nr.: 1556.212 .1-07 The values specified in the table were determined by measurements with the follow- Minimum bend radius ing equipment. During the installation: 60 mm. Baud rate Max. cable length [m] For installed cable: 50 mm. 125 kBaud 5.1.4 SSI interface... -
Page 25: Graphic Interface
Minimum bend radius Description LTI Mat. No. Designation RJ45 connector 62631 Modular 8-pole plug, shielded During installation: 60 mm PVC cover for modular plug, For installed cable: 50 mm Plug protection cap 63054 blue Information The cable shielding must be connected over a wide area with the shield cover of the For information about the operating panels and CPU modules, please refer to the operation manual of the respective device. -
Page 26: Connecting The Stationary Operating Panel
Connections and wiring Id.-Nr.: 1556.212 .1-07 Connecting axis modules Information For further information please consult the respective manuals. If a LACP 26x is used axis modules (SO CM-x) can be connected decentralized via the EtherCAT interface of the CPU module. The axis modules must be supplied by a supply module (SO CMP). -
Page 27: Displays And Operating Elements
Displays and operating elements Button and display, general information Start-up, display and operation follows the same general guideline for all modules of the product line. The start-up and display options may vary depending on the module characteristics. Information Information on this can be found in the project engineering manual for the respective device. -
Page 28: Operating Behavior
Operating behavior Id.-Nr.: 1556.212 .1-07 Operating behavior Start-up The start-up of the PLC is divided into the following main stages: • Start-up boot system • Start-up control firmware • Start-up application The booting of the control starts automatically as soon as the CPU module is sup- plied with power. -
Page 29: Software Installation
All applications are downloaded to the control simulation even if they are made for Software installation different devices. For additional information, see the MotionCenter online help chapter "Create and ex- ecute simulation of a control". The installation of MotionCenter starts by inserting the installation CD. Information If a component has already been installed the individual product Setup can only deinstall it. -
Page 30: Configuration
Configuration Id.-Nr.: 1556.212 .1-07 • Configuration of the time until start of the screen saver of the connected operat- Configuration ing panel. • Displaying licence information With the configuration the combining of the devices and modules at the hardware in- •... -
Page 31: Diagnosis Data
9.2.1 Diagnosis Data 9.2.2 Display Via Diagnosis Data the mask to trigger a status report and a crash report is opened. Via Display the Display mask will be opened. In this mask the display settings In this mask the USB stick must be selected on which the diagnosis data should be Brightness and Screen saver can be done. -
Page 32: Licenses
Configuration Id.-Nr.: 1556.212 .1-07 Via Exit the mask will be closed. 9.2.4 Network Via Network the network mask is opened. In this mask the network settings for avail- able Ethernet interfaces can be changed via buttons. Fig. 9.9: Configuration of brightness Via OK the configuration will be saved and the previous mask will be opened. -
Page 33: Reboot
Fig. 9.13: Host-IP configuration mask Fig. 9.12: IP-Config configuration mask Via OK the configuration will be saved and the previous mask will be opened. With Designation Description Cancel the mask will be closed without saving the configuration Adress: IP address of the visualization communication 9.2.5 Reboot Netmask:... -
Page 34: Device Administration (Devadmin)
Device Administration (DevAdmin) Id.-Nr.: 1556.212 .1-07 The user is logged in with the following login data: 10 Device Administration Username: Administrator (DevAdmin) Password: tobechanged The DevAdmin has the following tabs: If a PC is within the network of the control, the login dialog for the DevAdmin can be •... - Page 35 Fig. 10.14: DevAdmin - Diagnostics Information Description Device Name Designation of the control Area "Device Information" Ser.No. Serial number of the control In this area the following information of the used control are displayed: Part No. Material number of the control Rev.
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Page 36: Tab "Configuration
Device Administration (DevAdmin) Id.-Nr.: 1556.212 .1-07 Information Description Operating Hours Operating hours of the control Workload Current utilization of the control Temperature Current temperature of the control Battery State of the battery Area "Device State" In this area the following information of the used control are displayed: Information Description Device State... -
Page 37: Tab "Backup/Restore
• Backup to USB device Setting Description • Restore from USB device Hostname Host name of the control Area "Interface Ethernet0" In the area "Interface EHT0" the following settings can be done: Setting Description DHCP Activate or deactivate DHCP IP Address IP address of the control Netmask Set subnet mask... -
Page 38: Tab "Monitor
Device Administration (DevAdmin) Id.-Nr.: 1556.212 .1-07 Setting Description Drop down list with avaiable and compatible Image device images, which are located in the con- nected USB stick • On success: Device is restarted after a successful backup Reboot • On error: Device is restarted after a failed backup •... - Page 39 Category Diagram Description Category Diagram Description Average waiting time (latency) for access to the di- CPU utilization Overall utilizazion of the CPU per core [in percent] Average latency for /dev/ rectory /dev/sda. The waiting time shows how Remaining lifetime of the flash storage media [in utilized the system ist.
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Page 40: Change Password For Devadmin
Device Administration (DevAdmin) Id.-Nr.: 1556.212 .1-07 Category Diagram Description Available entropy Number of available random numbers CPU usage CPU utilization divided in different process groups Number of opened files and maximum number of File table usage opened files Individual interrupts Number of interrupts divided in type of interrupt Inode table usage Number of opened inodes... -
Page 41: Program Development
11.2 Fast control 11 Program development Fast control is used to reduce the system reaction time. This means reading the in- The control operates based on the following principle: "Read inputs, processing, write puts, processing the data and writing the outputs need less cycles. outputs". -
Page 42: Diagnosis
Diagnosis Id.-Nr.: 1556.212 .1-07 12.3 Diagnosis data for LTI 12 Diagnosis If you encounter a problem with the MotionOnesystem and require support from LTI, This chapter describes the diagnostic options of MotionOne. Depending on the deliv- please collect the following information from your system and send it to LTI. ery, not all diagnostics options may be available. -
Page 43: Crashreport
To exit the error state see online help of MotionCenter. 12.3.3 Access to flash storage medium The access to the flash storage medium can only happen via a SSH encrypted SFTP connection. Therefore a FTP program ahich is installed on the PC is needed. FTP programs are offered for download in the internet. - Page 44 Diagnosis Id.-Nr.: 1556.212 .1-07 Mark and copy the whole text in the text field in the upper area of the download Changing the SSH key pair below "Public key for pasting into OpenSSH authorized_keys file:". To generate a new SSH key pair a program is needed. This program can be down- loaded in the internet whereat LTI recommend the program "PuTTYgen".
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Page 45: Maintenance
13 Maintenance The following items fall under the maintenance of the system: • Executing a system backup or restore • Executing a firmware update • Information about potential errors and their rectification The backup of the system data includes the following information: •... -
Page 46: Disposal
Disposal Id.-Nr.: 1556.212 .1-07 14 Disposal 14.1 Disposal of the module Caution Please observe the regulations regarding disposal of electric appliances and electronic devices! • The symbol with the crossed-out waste container means that elec- trical and electronic devices including their accessories must not be disposed of in the household garbage. -
Page 47: Technical Data
15 Technical data Detailed information concerning the technical data can be found in the respective project engineering manuals. 15.1 Ambient conditions Operating temperature: +5 °C to +55 °C Average temperature over 24 hours: Open devices: 50 °C Storage temperature: -40 °C to +70 °C (except displays) Relative humidity of air: 10% to 95% (non-condensing) 3.5 mm amplitude for 5 ≤... -
Page 48: Ec Directives And Standards
EC directives and standards Id.-Nr.: 1556.212 .1-07 16 EC directives and standards Detailed information about EC directives and standards can be found in the project engineering manual of your modules. -
Page 49: Appendix: Emc-Resistant Wiring
17 Appendix: EMC-resistant wiring The interference immunity of an electrical system is crucially dependent on EMC-re- sistant wiring and shielding. Experience in service shows that inadequate wiring and shielding of plant components are the most frequent causes of faults and plant fail- ures. -
Page 50: Checklist Of Emc Measures
Appendix: EMC-resistant wiring Id.-Nr.: 1556.212 .1-07 Information The grounding of an electrical system is not an adequate EMC measure and serves mainly to protect against electric shock when touching conduc- tive parts. 17.3 Checklist of EMC measures Shielded communication lines (CAN, USB, ... ) •... -
Page 51: Appendix: Tutorial - Creating An Iec Project
18 Appendix: Tutorial - creating an IEC project This tutorial describes step-by-step how a MotionCenter project is created and pro- grammed. Then, it illustrates how the project is uploaded onto a control and exe- cuted. 18.1 Creating a new project Start MotionCenter and call the command Datei >... - Page 52 Appendix: Tutorial - creating an IEC project Id.-Nr.: 1556.212 .1-07 Fig. 18.26: POU settings After the settings have been selected, the POU is inserted under the node Applica- tion via "Add"; the program editor automatically opens and the work area is ready for additional programming.
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Page 53: Creating A Simple Program
Fig. 18.28: The dialogue "Variable Declaration" supports the creation of a variable. Enter the name and data type of the variable. If you are not yet familiar with the data types available in MotionCenter, click on the button ">" next to the entry field "Type" and via "Input assistance"... - Page 54 Appendix: Tutorial - creating an IEC project Id.-Nr.: 1556.212 .1-07 create a node for several tasks in the project tree. Via Add the node is set up in the project tree under Application > Task Configuration, which already contains a task. It is automatically opened in the work area.
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Page 55: Saving Motioncenter Lx Project
18.4 Create target USB stick The MotionCenter provides the opportunity to create a target USB stick. With this stick the firmware can be installed on the control or on the active static operating panel. Thereby the whole control operating system, the runtime system and the appli- cation is loaded on the USB stick and can be installed on the device. - Page 56 Appendix: Tutorial - creating an IEC project Id.-Nr.: 1556.212 .1-07 Name Description If this option is activated, the path will be Save relative path: stored relative to the project Generate Binaries (if not already existing) - not visible in this graphic because its only Generate and build Visualisation: available if a visualisation application is con- figured...
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Page 57: Configuration Of The Control
Select Restore and confirm with ENTER. Select the desired image file from the USB stick. Choose the desired network configuration. Configured in the chosen image file (IP-Settings from Image) or the current network configuration on the con- trol (IP-Settings from drive) can be chosen. If the configured network configurations are not valid, IP-Settings no valid IP-Add appears on the display. -
Page 58: Compiling Project And Uploading Onto Control
Appendix: Tutorial - creating an IEC project Id.-Nr.: 1556.212 .1-07 18.6 Compiling project and uploading onto control The login dialog is opened using the menu command Online > Selective Download or by clicking the icon in the toolbar. Enter the username and password in this dia- log (default value: Administrator/tobechanged): Fig. 18.36: Login dialog After the login the Selective Download dialog opens. -
Page 59: Starting The Project
Fig. 18.37: Selection of the data to be uploaded on the control 18.7 Starting the project If a new configuration is loaded onto the control, the control must be restarted. To do this, a dialog is displayed after the configuration is downloaded. If this dialog is con- The downloaded project has not been started yet. -
Page 60: Create And Execute The Simulation Of A Control
Appendix: Tutorial - creating an IEC project Id.-Nr.: 1556.212 .1-07 This opens a dialog in which the following configurations can be carried out. Fig. 18.38: Started sample project 18.8 Create and execute the simulation of a Fig. 18.39: Dialog for the creation of a simulation control Name Beschreibung... -
Page 61: Execute Simulation
The simulation will be created via Create. 18.8.2 Execute simulation The button Manage Simulations in the toolbar opens the following dialog. Fig. 18.40: Dialog for managing simulations The list in that dialog shows all simulations from the simulation service. The buttons in the ribbon can be used to perform actions for the selected simulation. -
Page 62: Appendix: Tutorial - Creating A Visualization
Appendix: Tutorial - Creating a visualization Id.-Nr.: 1556.212 .1-07 19.2 Adding the visualization to the control 19 Appendix: Tutorial - Creating a configuration visualization Now, the corresponding panel must be inserted into the project. This is done by right Building on the tutorial "Creating an IEC project in MotionCenter", a visualization is clicking on the node Panel in the project tree and selecting "Add Device...". -
Page 63: Creating A New Visualization Project
19.3 Creating a new visualization project After you configure the visualization data, you can start creating the visualization project and drawing the masks for the visualization. The editor can be started by pressing the button "Open project in ViEditor". Confirm whether you want to create a new visualization project with "Yes". - Page 64 Appendix: Tutorial - Creating a visualization Id.-Nr.: 1556.212 .1-07 able must be entered in the "Variable" attribute. Expand the category "Basic" by clicking on it and click on the button "..." displayed to the right of the attribute "Vari- able" to select the desired MotionCenter variable in a dialogue.: Fig. 19.44: Adding a NumField to a mask Use the mouse to move the created entry field to any place within the mask or use the mouse to change the size.
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Page 65: Generating Code For The Visualization Project
19.6 Load visualization onto the control The generated visualization project can now be transmitted again from MotionCenter to the control. Close the mask editor tool ViEditor and switch back to MotionCenter. Here, the updated control configuration (the added view node and the configured panel) is not yet located on the control. -
Page 66: Restart Of The Control
Appendix: Tutorial - Creating a visualization Id.-Nr.: 1556.212 .1-07 19.7 Restart of the control The control must be restarted in order for the visualization that has been loaded onto the control to also be executed there and displayed on the panel. A restart of the con- trol can be triggered directly from MotionCenter via the device manipulation. -
Page 67: Appendix: Connection Examples
20 Appendix: Connection examples This chapter describes possible connection examples of a MO CM with a SO CMP and the axis modules SO CM-x. The supply of the axis controller takes place via the 400 V DC-link circuit of the sup- ply unit. -
Page 68: Mo Cm With Directly Added So Cmp With Power Unit And Separate So Cmp With Power Unit
Appendix: Connection examples Id.-Nr.: 1556.212 .1-07 DC-link circuit Power cable DC-link circuit Power cable Transmitter cable Transmitter cable If the supply units are installed directly next to each other due to space constraints, it must be ensured that the supplies (the 24 V as well as the 400 V bars) are not con- 20.3 MO CM with directly added SO CMP nected with the additional supply units. -
Page 69: Mo Cm Connected Bus Coupler Module
Information A SO CMP with integrated power unit and added components can only supply the control voltage circuit (24 V) of a second SO CMP without 24 V power unit and added components if the circuit is controlled via an external power unit. -
Page 70: Appendix: Addressing In The Ethernet (Basics)
Appendix: Addressing in the Ethernet (basics) Id.-Nr.: 1556.212 .1-07 Net classes 21 Appendix: Addressing in the With a "0" as wildcard the net mask for IP addresses defines which bits are used for Ethernet (basics) addressing the participant (Host ID). A "1" as wildcard defines which bits the network address (Net ID) contains. -
Page 71: Appendix: Terminology
22 Appendix: Terminology Term/ Abbreviation Significance Option modules are to be inserted into the CPU modules. Option Option modules modules for serial interfaces or different field bus couplings are avail- able. Term/ Abbreviation Significance Data that is written into the memory of the control system by the appli- Is the entire combination of programming and development tools as Development platform cation and permanently saved. -
Page 72: Index
Index Id.-Nr.: 1556.212 .1-07 Index EtherCAT........................ 16 Ethernet ........................ 17 Adressing...................... 70 EtherNet/IP ........................ 17 External network...................... 12 Bus link module Connecting...................... 25 Fast control........................ 41 Firmware Installing....................... 29 CAN ........................... 17 Cable length...................... 23 Cable type...................... 22 Minimum bend radius .................. 23 Handheld terminal Plug type...................... 22 Connecting...................... 26 Configuration Options for connection.................. 13 Control ......................... 57 Device configuration .................... 30 Connection examples .................... 67... - Page 73 Machine network ....................... 12 Network address ....................... 12 Profinet ........................ 17 Runtime systems IecRT ........................ 11 Schnittstellen Grafikschnittstelle .................... 25 Service PC Options for connection.................. 13 Simulation Installing....................... 29 Stationary operating panels Connecting...................... 26 Status report ...................... 42 Tools Scope........................ 19 ViewEdit....................... 19 ViewTrend ......................... 17 Visualization systems ViewTrend...................... 17 Id.-Nr.: 1556.212.1-07 Index...
- Page 74 LTI Motion GmbH Gewerbestraße 5-9 35633 Lahnau Germany Fon +49 (0) 64 41 - 9 66 - 0 Fax +49 (0) 64 41 - 9 66 - 137 www.lti-motion.com info@lti-motion.com...
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