Summary of Contents for Abicor Binzel xFUME VAC ADVANCED
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T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . Operating instructions xFUME VAC ADVANCED High-vacuum extraction system www.binzel-abicor.com...
All brand names and trademarks that appear in these operating instructions are the property of their respective owners/ manufacturers. Our latest product documents as well as all contact details for the ABICOR BINZEL national subsidiaries and partners worldwide can be found on our website at www.binzel-abicor.com...
1 Identification 1 Identification The xFUME VAC ADVANCED extraction system is a mobile solution used in industry and in the trade for extracting fumes and dust generated during welding, cutting and grinding processes. These operating instructions exclusively describe the xFUME VAC ADVANCED extraction system, which must only be operated using original ABICOR BINZEL spare parts.
2 Safety xFUME VAC ADVANCED 2 Safety The attached safety instructions must be observed. 2.1 Designated use • The device described in these instructions may be used only for the purpose and in the manner described in these instructions. It is used to extract welding fumes and dust that is generated during welding. The extraction can be used to extract fumes and dust generated during welding or cutting of steels with an alloy content of nickel and chromium beneath 30%.
VAC ADVANCED 2 Safety 2.3 Specific safety instructions DANGER Risk of injury and property damage The extraction of flammable, aggressive chemical or oil-laden substances and materials as well as dusts containing aluminium or magnesium can pose a risk of injury and property damage.
2 Safety xFUME VAC ADVANCED 2.6 Classification of the warnings The warnings used in the operating instructions are divided into four different levels and shown prior to potentially dangerous work steps. Arranged in descending order of importance, they have the following meanings: DANGER Describes an imminent threatening danger.
VAC ADVANCED 3 Product description 3 Product description WARNING Hazards caused by improper use If improperly used, the device can present risks to persons, animals and material property. • Use the device according to its designated use only. • Do not convert and modify the device to enhance its performance without authorization.
3 Product description xFUME VAC ADVANCED 3.2 Nameplate Fig. 1 Nameplate The extraction system is labelled by means of a nameplate. When making enquiries, please note the following information: • Device type, device number, year of construction 3.3 Signs and symbols used...
VAC ADVANCED 4 Scope of delivery 4 Scope of delivery • xFUME VAC ADVANCED extraction system • Extraction hose (l=5.00 m) incl. 2× connectors • 1 current clamp • Compressed air connector incl. seal ring • Mains cable with safety plug •...
5 Functional description xFUME VAC ADVANCED 5 Functional description The extraction system forms part of a welding system and is intended for use with manual and robot welding torches. A maximum of two fume extraction torches can be connected. The filter medium corresponds to the welding fume separation class H13.
VAC ADVANCED 6 Putting into operation 6 Putting into operation DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance, servicing, assembly, disassembly and repair work: • Switch off the extraction system.
6 Putting into operation xFUME VAC ADVANCED NOTICE • The extraction system must be at least 1.0 m away from the wall. • Select a location that enables a short and straight extraction hose feed and prevents it from entering the employee’s space of movement.
VAC ADVANCED 6 Putting into operation 6.4 Establishing an electrical connection WARNING Electric shock Dangerous voltage due to defective cables. • Check all live cables and connections for proper installation and damage. • Replace any damaged, deformed or worn parts.
7 Operation xFUME VAC ADVANCED 6.6.1 Mounting the current clamp The extraction system comes with a current clamp. A second current clamp is optionally available for the connection of a second fume extraction torch. 1 Attach the current clamp to the connector (10).
VAC ADVANCED 8 Putting out of operation 7.1 Control elements/ports Service LED Device On/Off Hour meter 10 Current clamp port 2 Power LED Fuse Compressed air connector Auto/Manual switch Power cable Current clamp port 1 Fig. 5 Control elements/ports 8 Putting out of operation ...
9 Maintenance and cleaning xFUME VAC ADVANCED 9 Maintenance and cleaning Regular ongoing maintenance and cleaning are prerequisites for a long service life and trouble-free operation. DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance, servicing, assembly, disassembly and repair work: •...
VAC ADVANCED 9 Maintenance and cleaning 9.2 Replacing the turbines Fig. 6 Replacing the turbines 1 Turn off the extraction system by setting the Device On/Off switch (4) to “Off”, Fig. 5. 2 Pull out the mains plug (no Fig.).
9 Maintenance and cleaning xFUME VAC ADVANCED 9.4 Replacing the filter cartridges Fig. 8 Replacing the filter cartridges 1 Turn off the extraction system by setting the Device On/Off switch (4) to “Off”, Fig. 5. 2 Pull out the mains plug (no Fig.).
VAC ADVANCED 10 Troubleshooting 10 Troubleshooting DANGER Risk of injury and device damage when handled by unauthorised persons Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The product warranty will be rendered invalid if work is carried out on the product by unauthorised persons.
11 Disassembly xFUME VAC ADVANCED 11 Disassembly DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance, servicing, assembly, disassembly and repair work: • Switch off the extraction system. • Close off the compressed air supply.
Please observe the local and official regulations. 12.4 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum. The ability to recycle packaging materials is always considered during their selection.
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T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . Alexander Binzel Schweisstechnik GmbH & Co.KG Postfach 10 01 53 • D–35331 Giessen Tel.: ++49 (0) 64 08 / 59–0 Fax:...
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