Nice HySecurity SwingSmart DC Series Installation And Programming Manual
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Nice HySecurity SwingSmart DC Series Installation And Programming Manual

Vehicular swing gate operator with smart dc controller
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Installation and Programming Manual
SwingSmart
DC
™
DC20, DCS20
Vehicular swing gate operator with Smart DC Controller

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  • Page 1 Installation and Programming Manual SwingSmart ™ DC20, DCS20 Vehicular swing gate operator with Smart DC Controller...
  • Page 2 (This page intentionally blank) hysecurity.com | 800-321-9947 MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Understanding Gate Activity based on Solar Zones . 39 SwingSmart DC: Important Considerations for DC-Powered Operators 41 TABLE OF CONTENTS ..........3 Installing the Extended Battery Backup Kit ....42 INTRODUCING SWINGSMART DC ......5 DISPLAY AND MENU OPTIONS ........ 44 SWINGSMART DC COMPONENTS ......
  • Page 4 TABLE OF CONTENTS Primary and Secondary Menu Setup ....... 92 NOTICE Connecting Sequenced Gates ......... 93 GENERAL MAINTENANCE ........94 Visit https://hysecurity.com/technical-support/ installation manuals, replacement part instructions, Smart Touch Analyze and Retrieve Tool ....94 part diagrams and more. What You Need ............94 Installing START Software ........

  • Page 5: Introducing Swingsmart Dc

    INTRODUCING SWINGSMART DC Thank you for purchasing our premium SwingSmart Menus and User relays - The Smart DC Controller DC™ 20 swing gate operator. At HySecurity® has a multitude of menu items that allows Gate, Inc., we pride ourselves on quality and a installer configuration of gate function and number of unparalleled user benefits: two programmable user relays.

  • Page 6: Swingsmart Dc Components

    SWINGSMART DC COMPONENTS Rod End Knob, Top Cover Arm Assembly Cover Handle, Clamp Covers, Arm Clamp Assembly Limit Plate & Blocks Limit Switch Kit MX4535 Bracket, Limit Swith SERVICE KIT, NG SWING ARM MX3890 DOG PT SHSS Transformer (SOCKET HEAD SET SCREW) Gearbox Pulley, Gearbox Belt, Drive...

  • Page 7: Installer's Check List

    INSTALLER'S CHECK LIST INSTALLER’S CHECK LIST The following list provides a high level overview of the tasks involved in installing the SwingSmart DC gate operator. Take a moment to review the list and check off the items as you complete the install. Site Prep - concrete pad location/dimensions, distance from gate, chain height, and ...

  • Page 8: Safety Information

    SAFETY INFORMATION SAFETY MESSAGES IMPORTANT SAFETY INSTRUCTIONS The safety messages below inform you about potential Hazards, associated with automatic gates, can hazards that can result in injury. Safety messages specifi cally be reduced with proper site design, installation, address level of exposure to operator and are preceded by and use.
  • Page 9 SAFETY INFORMATION WARNING To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
  • Page 10 SAFETY INFORMATION VEHICULAR TRAFFIC ONLY WARNING This automatic gate operator is not designed nor is it intended for pedestrian traffi c. Vehicular gate operators must by their nature be powerful to function reliably. This power can cause injury or death. Accordingly, direct all pedestrian traffi c to a separate walk-through gate.
  • Page 11 SAFETY INFORMATION Another source of information is available from DASMA, the The following provisions shall apply to Class I, Class II, Class III, and Class IV vehicular horizontal swing gates: Door and Access System Manufacturer’s Association. The Association publishes Technical Data Sheets, one of which Gates shall be designed, constructed and installed so as concerns ASTM F2200.
  • Page 12 SAFETY INFORMATION EDGE SENSORS: One or more contact sensors (edge SENSOR FUNCTION and COMMUNICATION: A sensor sensors) shall be located at leading edge, trailing edge, that transmits its signal to gate operator must be located and post-mounted, both inside and outside of a sliding so its signal is not impeded by building structures or other gate.
  • Page 13 SAFETY INFORMATION Installers must assess each speci c site and install sensors that protect all potential entrapment zones. For more information visit Gate Safety at www.hysecurity.com/gatesafety or see latest operator manual at www.hysecurity.com/contact-us/technical-support/installation-manuals Swing Gate Common Entrapment Zones Leading Edge Bottom Edge Entry / Exit Posts Post Pivot / Pinch Points...
  • Page 14 SAFETY INFORMATION ELECTRICAL SAFETY To reduce risk of fi re or injury to persons: Turn gate operator and all circuit Observe polarity between batteries and charging circuit.   breakers OFF before performing Never mix battery sizes, types, or brands. Charging circuit ...
  • Page 15 SAFETY INFORMATION MAINTENANCE OF GATE SYSTEMS Recyclers and manufacturers alike promote the process of recycling metal and plastic. Using a metal and plastic To keep your automated gate system performing both safely recycling center promotes energy cost savings. and reliably it is important to ensure that the components of that system are functioning properly.

  • Page 16: Emergency Stop Button

    SAFETY INFORMATION EMERGENCY STOP BUTTON EMERGENCY RELEASE An emergency stop button that is accessible from Make sure to teach all users how to turn off the outside of the operator is a requirement for electric power and how to move the gate compliance with UL325 Safety Standards.

  • Page 17: Installation

    INSTALLATION SITE OVERVIEW AND PLANNING Public Side Pedestrian gate Keypad or Card Reader Make sure a separate Mount access control devices walk-through entrance is at least 6ft (1.8m) beyond gate. available and its pedestrian path is clearly designated. Wind Load Factors Design gate panels to Photo Eye accommodate for wind loads.

  • Page 18: Pad Condition

    INSTALLATION PAD CONDITION Stub out conduit 4-inches (102mm) above ground Pouring the Concrete 30.2" level 76.7cm 2-inch (51cm) 1. Follow the local building codes to identify the 26.8" height above pad. (68cm) frost line and determine the required depth 9.6" (24cm) of the concrete pad.

  • Page 19: Using An Existing Pad

    INSTALLATION USING AN EXISTING PAD UNPACKING THE OPERATOR In many applications, SwingSmart may be a Prepare the gate operator for installation. See replacement operator for an existing gate system. Figure 4. Make sure the pad is level and inspect the pad for: z Compliance with local building codes.

  • Page 20: Mounting The Operator

    INSTALLATION MOUNTING THE OPERATOR Install the operator, by taking the following steps: Hinge Center 1. Assess any limitations in the surrounding area such as curbs, walls, or bushes. 2. Before placing the operator on the pad, measure and mark the output shaft center on the concrete pad by selecting the X and Y dimensions.

  • Page 21: Gate Bracket And Linkage Arms

    INSTALLATION GATE BRACKET AND LINKAGE ARMS Table 2. Gate Bracket Installation Dimensions Installing the Gate Bracket Short Gate Installation: 1. Secure the gate to prevent movement. For gates up to 10 feet (3 meters) CAUTION 10.5" (27cm) 14" (36cm) 23.5" (60cm) Consider positioning the operator so existing 18"...

  • Page 22: Attaching The Stub Arms

    INSTALLATION ATTACHING THE STUB ARMS 3. Align the stub arm and secure it to the taper clamp assembly using the fasteners removed 1. Attach the swivel eye bolt to the gate bracket in step 2. using the fasteners provided. 4. Pull the taper handle to lengthen it. Adjust the 2.

  • Page 23: Installing The Linkage Arms

    INSTALLATION INSTALLING THE LINKAGE ARMS Table 3. Gate Linkage Arms Installation Dimensions NOTICE Short Gate Installation: SwingSmart operators ship with separately For gates up to 10 feet (3 meters) packaged linkage arms. The linkage arms have a universal elbow joint and can be used on 10.5"...
  • Page 24 INSTALLATION 1. Slide the linkage tubes on the appropriate stub 3. To verify appropriate arm length, manually push arms and use the tapped holes for adjustment the gate to the full open and close positions. purposes. Tighten the hex-head bolts to hold Maximum torque is accomplished in the open the arms in place.
  • Page 25 INSTALLATION 4. During the open and close process: z Verify all pivot joints rotate smoothly without binding. At the full open position, linkage arms must not scissor or bind. z See Figure 10 and make adjustments to arm lengths by: •...

  • Page 26: Adjusting The Limit Switches

    INSTALLATION ADJUSTING THE LIMIT SWITCHES 2. To adjust the limit cams, use a Phillips-head screwdriver and loosen the fastener that 1. Determine whether the gate operator is a secures each limit cam to the limit plate. right-hand operator (Figure 11) or left-hand 3.

  • Page 27: Completing Gate Arm Installation

    INSTALLATION COMPLETING GATE ARM INSTALLATION CAUTION 1. To determine whether you should drill & bolt For sites where incident of gate strikes are or weld the linkage arms, you should take into high, HySecurity recommends setting the consideration site planning and future impact elbow with a slight offset at the full close to gate arm installation.

  • Page 28: Articulating Arm Option

    INSTALLATION ARTICULATING ARM OPTION Gate attachment Pivot bolt bracket Spherical rod end Cover and fastener Elbow joint Spherical rod end NOTE: Articulating Arm Option is only available on the old style two cover swing arm shown here. Figure 15. Articulating Arm Option z A gate must be neutrally balanced.

  • Page 29: Setting The Taper Clamp

    INSTALLATION SETTING THE TAPER CLAMP Loosen 45° angle Tighten Taper handle Simulate a gate strike with ~ 100 lbs. of force. Retract Figure 16. Setting the Taper Clamp 1. To loosen and release the taper clamp, NOTICE extend the taper handle and turn the handle Setting the taper clamp with the gate closed counterclockwise.

  • Page 30: Locking Gate Arm At Secure Facilities

    INSTALLATION LOCKING THE GATE ARM AT SECURE NOTICE FACILITIES Keep the taper clamp tight as explained in The purpose in leaving the gate arm with a slight the procedures on the previous page. Do not bend in it (i.e. turning the set screw to offset the overtighten the taper clamp.

  • Page 31: Power

    POWER INSTALLING THE EARTH GROUND Take the following steps to comply with NEC and NFPA 780 standards: An earth ground refers to the grounding rod and 1. Install a grounding rod per local building accompanying equipment ground which need codes. See Figure 17. to be installed to safeguard against potential electrical shock and damage to personnel and 2.

  • Page 32: Wiring Ac Power

    POWER WIRING AC POWER CAUTION DANGER Wiring of gate operators must conform to the NEC standards and comply with all local codes. Turn off AC power at the source (circuit breaker If you plan to connect to 208/230VAC power, panel) before accessing the wires in the read the WARNING in the illustration below.

  • Page 33: Wiring 115Vac Power

    POWER Wiring 115VAC Power To connect to 115VAC power, take the following steps: For standard 115VAC power connection: 1. Make sure the AC power is turned off at its z Verify AC power supply wires and low voltage source and the DC and AC power switches on (12V &...

  • Page 34: Wiring 208/230Vac Power

    POWER Wiring 208/230VAC Power 4. Access the input power wires by removing the two Phillips head screws that secure the High For the 208/230VAC power connection: Voltage Protection Cover. z Verify AC power supply wires and low voltage 5. Wire nut or crimp bond the power supply wires (12V &...

  • Page 35: Connecting Dc Power

    POWER CONNECTING DC POWER USING A SOLAR POWERED OPERATOR To connect the DC power: HySecurity offers a solar version of the SwingSmart operator: SwingSmart DCS20. The solar model 1. Turn off the DC and AC power switches. has different internal wiring and includes software programmed for solar use.

  • Page 36: Design Requirements & Considerations

    POWER Design Requirements & Considerations The design of the solar-powered site is important in maintaining the highest gate cycle capacity Two standard 8Ah batteries are supplied with and extending the life of the batteries. The SwingSmart DCS 20 and nominally support up to construction of a solar-powered gate and its cycle 100 cycles per day based on the following: capacity is significantly affected by the following:...

  • Page 37: Connecting The Swingsmart Dcs 20 To Solar Power Panels

    POWER Connecting the SwingSmart DCS 20 to Solar Power Panels 1. Use 14 gauge wire or larger to connect the solar panel(s) within 100ft (30.5m) of the operator. Check NEC and local regulations if other distances apply. 2. Use one 24VDC solar panel or two 12VDC solar panels in series with a total capacity of at least 20W.

  • Page 38: Connecting The Peripherals To Solar Operators

    POWER Connecting the Peripherals to Solar Operators Amp Draw on Power Supplies Two power supplies are available: 24VDC and 12VDC A maximum draw of 1A is available for each power supply. NOTE: The 24VDC power supply has four terminals that can be used in any combination to draw the available 1A maximum.

  • Page 39: Understanding Gate Activity Based On Solar Zones

    POWER Understanding Gate Activity based on To connect any peripheral devices to a solar operator, use the 24VDC or 12VDC terminals. Solar Zones Because a solar operator gets its energy from the Use the solar maps to determine the number sun and stores the energy produced by the solar of solar hours per day that can be reasonably panels in batteries that are constantly discharging,...
  • Page 40 POWER Map Legend Four Week Average, December 7 - January 4 Solar Cycles/day hrs/day using 8Ah ba�eries 100 (20W panel) 60 (20W panel) 48 (20W panel) 34 (20W panel) 20 (20W panel) For up-to-date Ar�c Circle solar isola�on maps, refer to 6 (20W panel) h�p://www.nrel.gov/gis/solar.html The chart is based on a 20 Wa�...

  • Page 41: Important Considerations For Dc-Powered Operators

    POWER IMPORTANT CONSIDERATIONS FOR DC- z Batteries are rated to perform to capacity at certain temperatures. Variations in temperature POWERED OPERATORS affect performance of the batteries. An example z Since the operator is intended to run on of amp hour performance is shown in Table 7. batteries, control of the load is important.

  • Page 42: Installing The Extended Battery Backup Kit

    POWER INSTALLING THE EXTENDED BATTERY 5. Carefully rotate the support tray to access the battery wires. Lift the 8Ah batteries from the BACKUP KIT support tray. Disconnect the black and blue HySecurity offers extended DC power back wires and set the 8Ah batteries aside. up option with two 50Ah batteries.
  • Page 43 POWER 12. Change the Battery Setting (BT) in the Installer Menu to a number 1 (Extended). Follow the steps in the menu tree shown in Figure 26. 1. Start at a gate status display. HYSECURITY GATE CLOSED OPEN CLOSE STOP MENU RESET PREV...

  • Page 44: Display And Menu Options

    DISPLAY AND MENU OPTIONS When you first apply power to the operator, it is Five buttons on the display keypad provide locked in Menu mode and prompts appear on the operational controls. Refer to Figure 30 for more display. The gate will not move and the controls information.

  • Page 45: Gate Handing

    DISPLAY AND MENU OPTIONS GATE HANDING The flashing red indicator light next to the OPEN button on the Smart DC Controller is considered The handing is determined by the position of the heart beat of the system. It indicates that the the operator and which way the gate opens.

  • Page 46: Using Smart Dc Controller Buttons In Menu Mode

    DISPLAY AND MENU OPTIONS USING THE SMART DC CONTROLLER z Run Mode - gate is operational awaiting commands. Refer to "Run Mode" on page 48. BUTTONS IN MENU MODE z Menu Mode - motor disengages and operator Smart DC Controller buttons let you navigate, commands are ignored.

  • Page 47: Configuring The Setup Menu

    DISPLAY AND MENU OPTIONS CONFIGURING THE SETUP MENU Selections: 1. Garages or parking areas with UC 0 The USAGE CLASS display appears the first time USAGE CLASS residences of 1 to 4 units. 2. Commercial location or power is supplied. See Figure 31. multi- family housing (hotels, OPEN CLOSE...

  • Page 48: Run Mode

    DISPLAY AND MENU OPTIONS RUN MODE VIEWING OPERATOR STATUS DISPLAYS The Run Mode displays appear static when the Press the MENU button once and the operator operator is ready and waiting for a run command. status displays appear in two second intervals. When the display is flashing “GATE OPENING”...
  • Page 49 DISPLAY AND MENU OPTIONS Table 9. Viewing Operator Status Displays Display Variables Description All gate operators manufactured in 2016 or later will show Build Indicates whether the gate operator Year - Post 2016 because it was manufactured before (pre-2016) contains software version h5.50 or after UL 325 - 2016 Standard Build Year or later.
  • Page 50 DISPLAY AND MENU OPTIONS Table 9. Viewing Operator Status Displays Display Variables Description D <32>.0 VDC Number varies depending on voltage Displays actual charging voltage. BATTERY VOLTAGE that charger is providing. Displays number of cycles gate One cycle equals a full open and operator has incurred.

  • Page 51: User Menu

    DISPLAY AND MENU OPTIONS USER MENU ADJUSTING THE CLOSE TIMER The User Menu consists of several items which The close timer assigns how many seconds will can be modified using the Smart DC Controller pass before the operator initiates automatic buttons.

  • Page 52: Setting The Time And Date

    DISPLAY AND MENU OPTIONS SETTING THE TIME AND DATE NOTICE A feature of the Smart DC Controller is its 24-hour, A lithium coin battery, on the Smart DC 365 day clock. Make sure it is set to the appropriate Controller board, supports the clock so the time zone.

  • Page 53: Setting Ac Power Loss Gate Function

    DISPLAY AND MENU OPTIONS SETTING AC POWER LOSS GATE FUNCTION The setting in the AC LOSS display determines what action the operator performs during an AC power loss. The settings help reduce drain on the battery. You can choose between four settings depending on customer preferences.

  • Page 54: Adjusting The Display Contrast

    DISPLAY AND MENU OPTIONS ADJUSTING THE DISPLAY CONTRAST The display contrast can be adjusted from 1 to 9 to increase visibility and ease of use. It is set at the factory to level 5. The text becomes darker as you go up the scale.
  • Page 55 DISPLAY AND MENU OPTIONS Table 11. Smart DC Controller - User Menu Functions Setting Options Associated User Menu (Bold = Factory Menu Tasks and Explanations DC Controller Display Settings) Connections Assign how many seconds before open 0 = Timer gate initiates automatic closure. Keep disabled setting at 0 if a hard-wired, push-button CT 0 (OFF)
  • Page 56 DISPLAY AND MENU OPTIONS Table 11. Smart DC Controller - User Menu Functions Setting Options Associated User Menu (Bold = Factory Menu Tasks and Explanations DC Controller Display Settings) Connections (N/A) Controls warn-before-operate buzzer and WARNING: can be configured three ways Do NOT cut Set to 0: Buzzer is disabled.
  • Page 57 DISPLAY AND MENU OPTIONS Table 11. Smart DC Controller - User Menu Functions Setting Options Associated User Menu (Bold = Factory Menu Tasks and Explanations DC Controller Display Settings) Connections Sensor When set to 1, operator serves as an aide Common, in photo-eye emitter/receiver alignment.
  • Page 58 DISPLAY AND MENU OPTIONS Table 11. Smart DC Controller - User Menu Functions Setting Options Associated User Menu (Bold = Factory Menu Tasks and Explanations DC Controller Display Settings) Connections Table Notes: The following conditions apply to the indicated reference-numbered menu selections: Table Note 1: For gate operators using Type D entrapment protection, an automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.

  • Page 59: Installer Menu

    DISPLAY AND MENU OPTIONS INSTALLER MENU 2. To access the Installer Menu simultaneously press OPEN and RESET. See Figure 39 The Installer Menu consists of several functions which can be modified using the Smart DC Controller buttons or configured through the use CT 0 (OFF) of a laptop computer and the START software CLOSE TIMER...
  • Page 60 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections 0 = operator type 12 = SwingSmart Select the appropriate number for the DC 20 &...
  • Page 61 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections 0 = Gate disabled Select gate's weight range in pounds. WT 0 1, 2, 3, or 4 Gate Correct gate weight allows operator to...
  • Page 62 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections Configures gate operator as a Primary or as a Secondary in a dual-gate Shielded installation.
  • Page 63 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections Enables Fire Department Open input. When set to 1, signal received through this input overrides all photoelectric 0 = disabled +24V DC...
  • Page 64 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections 0 = 30 Seconds Assigns a motor run time of 30 or 300 RT 0 (30 SECS) max run, seconds.
  • Page 65 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections This menu item only appears when UC Photo eye is set to 4.
  • Page 66 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections Default is for full reversal when 0 = Pause closing Outside Obstruction Loop is triggered OUTSIDE OBS only...
  • Page 67 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections Configures function of the user 1 output relay, which is an electromechanical relay.
  • Page 68 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections This function monitors activation of Outside Obstruction Loop when 0 = 0s delay the gate is closed and not running.
  • Page 69 DISPLAY AND MENU OPTIONS Table 12. Smart DC Controller - Installer Menu Functions Associated Setting Options User Menu DC Controller (Bold = Factory Menu Tasks and Explanations Display Display Settings) Connections 0 = Run mode 1 = Show frequency Controls Hy5A or Hy5B Center Loop CLD 0 (RUN MODE) (Shadow) detector.

  • Page 70: Adjusting The Gate Speed

    DISPLAY AND MENU OPTIONS Adjusting the Gate Speed 1. Start at a gate status display. The gate speed can be increased or decreased a HYSECURITY GATE CLOSED from the operator’s default speed. NOTICE OPEN CLOSE STOP MENU RESET Two options, one for OPEN SPEED the other PREV NEXT SELECT...

  • Page 71: Enabling Fire Department Override

    DISPLAY AND MENU OPTIONS ENABLING FIRE DEPARTMENT OVERRIDE 1. Start at a gate status display. Many counties and cities require a Fire Department HYSECURITY GATE CLOSED override system for gate operators. The fire department’s alert system is a separate unit that must be connected to the Smart DC Controller.

  • Page 72: Adjusting The Ies Sensitivity

    DISPLAY AND MENU OPTIONS ADJUSTING THE IES SENSITIVITY SwingSmart uses a primary Type-A inherent SE 2 entrapment sensor (IES) per UL325 Safety IES SENSITIVITY Standards. A solid immovable object blocking the gate will trip the IES and cause the operator to stop and reverse (for two seconds) and enter OPEN CLOSE...
  • Page 73 DISPLAY AND MENU OPTIONS Examples of conditions which affect IES sensitivity If IES trips occur, SAFE MODE or ENTRAPMENT include: MODE will appear on the display. For more information about troubleshooting, refer to Gate design - For long and/or solid gates in windy "Smart DC Controller - Troubleshooting"...

  • Page 74: Reinstating Factory Defaults

    DISPLAY AND MENU OPTIONS REINSTATING FACTORY DEFAULTS 1. Start at a gate status display. Thirteen menu configurations are available in the HYSECURITY GATE CLOSED User Menu. Several other items in the Installer Menu let you customize the operator depending on the number of attached accessories and your OPEN CLOSE STOP...

  • Page 75: Smart Dc Controller

    SMART DC CONTROLLER This section provides information about the Smart DC Controller board; its inputs for peripheral connections and its monitoring capabilities. This section explains how to: z Make connection on the Smart DC Controller z Integrate with Security Systems z Adapt User Relays for your Gate Site Figure 48.

  • Page 76: Overview Of The Smart Dc Controller

    SMART DC CONTROLLER O V E R V I E W O F T H E S M A R T D C CONTROLLER The Smart DC Controller uses LED’s to indicate On a new operator no active inputs should appear active inputs when AC power is present.

  • Page 77: Preliminary Testing Of Inputs

    SMART DC CONTROLLER PRELIMINARY TESTING OF INPUTS All the control device inputs listed in Table 13 are shown as a single input. The second wire is connected to a Common Terminal Bus (COM) on the Smart DC Controller. The Fire Department Open input is an exception and requires a +24 Volt input as well as activation in the Installer Menu (item FO).
  • Page 78 SMART DC CONTROLLER Table 13. SDC Controller Inputs Smart DC Terminal Smart DC Terminal Wire Connections Commonly used for... UL 325 - 2016 pre-2016 N.O. input. Connection Free Exit Vehicle Exit Loop Exit Loop for free exit vehicle Detector detector. Free Exit is only disabled if Close Limit Switch is tripped.
  • Page 79 SMART DC CONTROLLER Table 13. SDC Controller Inputs Smart DC Terminal Smart DC Terminal Wire Connections Commonly used for... UL 325 - 2016 pre-2016 The Emergency Open must be enabled via the Installer Menu (item FO). It is energized Emergency Open Emergency Open by connecting to the N.O.

  • Page 80: Integrating With Security Systems

    SMART DC CONTROLLER INTEGRATING WITH SECURITY SYSTEMS See Figure 50 and Figure 51. SA 0 (OFF) HySecurity gate operators provide a 2-wire, serial STC ADDRESS interface (RS-485 connection) which allows remote access to one or more operators. With software protocols provided by HySecurity, bi-directional status updates and control commands are easily OPEN CLOSE...

  • Page 81: Vehicle Detector

    VEHICLE DETECTOR HySecurity recommends that vehicle detectors Mode 2: The close timer does not wait for vehicle be used for free exit and obstruction sensing detectors to clear, but instead it starts counting logic only. The exception is in parking or gate down as soon as the open limit is reached.

  • Page 82: Tailgate Alert

    VEHICLE DETECTOR TailGate Alert z Loop frequency is automatically set and monitored by the Smart DC Controller User Relay 11 is available for notification devices. z Very low power draw, which is important for If a vehicle is tailgating, and a flasher or audio maximum UPS capability during a power failure device is connected to User Relay 11, the relay and for solar applications.

  • Page 83: Connecting Hy5B Vehicle Detectors

    VEHICLE DETECTOR There are four vehicle detector inputs available 5. Repeat Steps 1 through 3 for each Hy5B on the Smart DC Controller: detector. z Free Exit Loop Detector - This opens a fully 6. To enable the detectors, turn on power. The closed gate or reopens a closing gate.
  • Page 84 VEHICLE DETECTOR If required, adjust the sensitivity by accessing the NOTICE ELD, OOLD, IOLD, or CLD menu items in the A boost feature is applied for settings 0 through installer menu. 3. Boost increases the sensitivity during a call z A = Automatic, and is useful for maintaining continuous z M = Motorcycle detection if the signal becomes weak (such as...

  • Page 85: Installing Stnd 11-Pin Box Type Detectors

    VEHICLE DETECTOR INSTALLING STANDARD 11-PIN BOX TYPE 1. Connect 24 Volt power to the detector. Connect Pin No. 1 to a 24VDC terminal and VEHICLE DETECTORS Pin No. 2 to Common. NOTICE 2. Connect output Pin No. 6 to the Common If photo eyes are used to monitor vehicle traffic Bus and output Pin No.

  • Page 86: Hy8Relay Module Option

    VEHICLE DETECTOR HY8RELAY MODULE OPTION Wire communication cable connections between the DUAL GATE ports, at the base of the Smart The Hy8Relay (extended relay module) provides 8 DC, and the extended-mechanical relay module. numbered mechanical relays. R3, RELAY 3 LOGIC Refer to illustration "Overview of the Smart DC through R10, RELAY 10 LOGIC can be accessed Controller"...
  • Page 87 VEHICLE DETECTOR Table 15. User-Programmable User Relays - Function Options Name Description Activated when system is in Safety Mode or Entrapment Mode. Safety Safety Mode Alert Mode occurs upon an impact with an obstruction. Entrapment Mode output means gate is stopped and occurs if inherent entrapment sensor triggers while system is in Safety Mode.
  • Page 88 VEHICLE DETECTOR Table 15. User-Programmable User Relays - Function Options Name Description External Latching Gate Not functional in SwingSmart DC operators. Lock Output Gate at Partial Open Not functional in SwingSmart DC operators. Position Active when on AC power or the battery voltage is above 21V. When 25 DC Power Alert used with User Relay 2, this option can shed electrical loads to conserve battery energy.

  • Page 89: Bi-Parting/Dual Gate System

    BI - PARTING/DUAL GATE SYSTEM Configuring two operators to be a Primary z External control inputs, vehicle detectors and Secondary pair is easy with the Smart DC and entrapment protection sensors may be Controller. There is no need to order a special connected to either gate operator without model or any adapters.
  • Page 90 BI - PARTING/DUAL GATE SYSTEM PUBLIC SIDE SECURE SIDE Figure 55. Bi-Parting/Dual Gate Scene Overview hysecurity.com | 800-321-9947 MX3640-01 Rev. E ©2020 SwingSmart DC Programming and Operations...

  • Page 91: Primary And Secondary Wiring Connections

    BI - PARTING/DUAL GATE SYSTEM PRIMARY AND SECONDARY WIRING 2. Attach a ring terminal to the shield wire and connect it to the Smart DC Controller’s CONNECTIONS convenient ground screw. Refer to Figure 56. 1. As shown in Figure 56, connect a two-pair, NOTICE twisted, shielded communications cable to the DUAL GATE inputs in each unit.

  • Page 92: Primary And Secondary Menu Setup

    BI - PARTING/DUAL GATE SYSTEM Figure 56. Primary-Secondary Pair Wiring unit will be recognized by primary once Installer Menu is properly configured in both units. Connections z A diagnostics log is maintained in each unit, but PRIMARY AND SECONDARY MENU SETUP both units run and store the errors codes and diagnostics pertinent to each other.

  • Page 93: Connecting Sequenced Gates

    BI - PARTING/DUAL GATE SYSTEM Figure 57. Primary-Secondary Menu Setup sequenced gate operators. CONNECTING SEQUENCED GATES CAUTION Sequenced gates are slightly different than dual or The operators do not have to be of the same interlocked gates. When two gate operators are type, but both need to have the most current connected as sequenced gates, a faster “Traffic and up-to-date software version installed.

  • Page 94: General Maintenance

    GENERAL MAINTENANCE SMART TOUCH ANALYZE AND RETRIEVE 3. Enter your user name and password. If you do not have a user name, register as an online TOOL member. HySecurity provides Smart Touch Analyze and 4. Click to Download: S.T.A.R.T. software for Retrieve Tool (START) software to help HySecurity Smart Touch and Smart DC.

  • Page 95: Setting User Account Controls

    GENERAL MAINTENANCE Setting User Account Controls ELECTRICAL CONTROLS Because of the security settings inherent in VISTA CAUTION and Windows 7, you need to disable the “user Before servicing, turn OFF all power switches. account controls” in the operating system before uploading START software onto your laptop.

  • Page 96: Fuse Replacement

    GENERAL MAINTENANCE Fuse Replacement MECHANICAL MAINTENANCE A 35A fuse is located next to the 24VDC The SwingSmart DC mechanical maintenance is power supply inputs on the SDC. It requires no not in depth or difficult, but should be performed maintenance, but if it were blown due to a power on a routine basis.

  • Page 97: Drive Belt Tension And Alignment

    GENERAL MAINTENANCE DRIVE BELT TENSION AND ALIGNMENT To prolong the life of the drive belt and maintain superior performance, proper drive belt tension is important. To check the drive belt tension, see Figure 62, and take the following steps: 1. Remove the covers. Refer to the Quick Start Steps.

  • Page 98: Dc Battery Replacement

    GENERAL MAINTENANCE DC BATTERY REPLACEMENT The two 8Ah batteries are accessible within the operator on a tray behind the control box. HySecurity provides a one year warranty from the To replace the batteries, see Figure 63, and take date of shipment for all batteries supplied with the following steps: the SwingSmart DC operator.
  • Page 99 GENERAL MAINTENANCE To install the two new batteries, reverse the removal procedure. See Figure 64. 1. Connect the red wire to the red terminal on left battery and slide the battery onto the tray and move it behind the motor. 2.

  • Page 100: Reference

    REFERENCE This section of the manual provides information 6. Mount an external antenna onto the top of a which may be useful when installing SwingSmart fixed fence post near the operator. operators. It includes how to: 7. Connect the antenna into the socket on the z Connect a Radio Receiver for Remote Open radio receiver.

  • Page 101: Installing Lock For 12-24Vdc Systems

    REFERENCE Installing a Lock for 12VDC or 24VDC INSTALLING A LOCK FOR HIGH VOLTAGE Systems SYSTEMS To install a lock for 12VDC or 24VDC systems, take To install a lock on higher voltage systems (115V the following steps: or 230V), take the following steps: 1.

  • Page 102: Access Controls And Vehicle Detector Loops

    REFERENCE ACCESS CONTROLS AND VEHICLE 1. Start at a gate DETECTOR LOOPS status display. HYSECURITY GATE CLOSED HySecurity automatic gate operators can be triggered to open or close through a variety of devices. An individual can affect normal open and OPEN CLOSE STOP...
  • Page 103 REFERENCE Rules to Follow for Security Gate Applications: 7. Twist loose tails of lead-in wires tightly, approximately ten times per foot. See Figure Side of the loop closest to the gate must be located at least 4 ft from the line of travel. 8.
  • Page 104 REFERENCE 9. This guide is written from a design perspective, Detector Logic but installation workmanship practices are HySecurity recommends that vehicle detectors equally important to insure proper operation be used for free open and obstruction sensing and long loop life. The best way to insure a logic only.

  • Page 105: Vehicle Detector And Loop Fault Diagnostics

    REFERENCE VEHICLE DETECTOR AND LOOP FAULT DIAGNOSTICS If HySecurity Hy5B vehicle detector modules are used, the Smart DC Controller has the ability to store and report detector and loop fault information for performance diagnostics. If the Smart DC Controller senses a loop or detector problem: z The LCD display flashes the name of the affected detector or error and the appropriate alert code.
  • Page 106 REFERENCE Even if the loop problem self heals, historical Table 20. Setting Loop Presence data about detector/loop performance and a Sub-menu Example Site log of Alerts, Faults and Errors can be retrieved Display Item Scenario from the Smart DC Controller by downloading from the RS232 communications port or the USB With sensitivity set to port.
  • Page 107 REFERENCE Frequency: Table 21. Hy5B Vehicle Detector Call Level Display Knowing the exact frequency of a loop can be useful as a diagnostic tool, and verifying Setting the stability of the loop frequency is valuable Options Installer information. To view the actual loop frequency LCD Description (Bold = of a specific vehicle detector, go to the setting...
  • Page 108 REFERENCE PUBLIC SIDE This layout illustrates a ACCESS CONTROL DEVICE ENTER EXIT bi-direc onal traffic system with (Card reader, etc.) controlled access entry (card reader, radio control, etc.) and a free exit loop. The gate is closed by a TIMER TO CLOSE. The mer OUTSIDE to close starts when all loops are OBSTRUCTION...
  • Page 109 REFERENCE PUBLIC SIDE ENTER EXIT This layout illustrates a ACCESS CONTROL DEVICE bi-direc onal traffic system with (Card reader, etc.) controlled access entry (card reader, radio control, etc.) and a OUTSIDE OUTSIDE free exit gate. The gate is closed by a TIMER TO CLOSE. The ming OBSTRUCTION OBSTRUCTION to close starts when all loops are...

  • Page 110: Monitored External Entrapment Sensors

    REFERENCE MONITORED EXTERNAL ENTRAPMENT It is the installers responsibility to determine the number of potential entrapment zones that exist SENSORS and program the Sensor inputs according to which As of January 2016, UL325 standard requires gate type of external entrapment sensor will be used operators to monitor the presence of all external to protect each zone.
  • Page 111 REFERENCE After programming the sensor inputs in the installer menu or during initial startup, the appropriate type and number of sensors will need to be connected. Figure 75 below shows the wiring and dip switch settings of an EMX-MON photo eye (typical thru-beam wiring). A retroreflective photo eye will be similar and only have wiring similar to the receiver of the thru-beam photo eye.

  • Page 112: External Entrapment Protection

    REFERENCE EXTERNAL ENTRAPMENT PROTECTION • For pedestrian detection, mount thru-beam type photo eyes approximately 15" to 30" (4.6 Consult a photoelectric sensor manual for wiring to 9m) above the ground and as close to the details. Make all electrical connections to Smart gate as possible.

  • Page 113: Photo Eye Function

    REFERENCE If the photo eye has an internal switch for setting Notes about retro-reflective systems: Light Operate vs. Dark Operate, select Light Correct installation and alignment of a retro- Operate. If the photo eye has a relay output reflective photo eye and its reflector is important and has both NO and NC terminals, some for trouble free performance.

  • Page 114: Compatibility

    REFERENCE Compatibility INSTALLING GATE SENSORS ON SWING GATES The UL 325 standard requires that a gate edge sensor be laboratory tested and “recognized” Three-sided sensors are ideal for swing gates. If under UL 325. In order to be compatible with all gate clearance is 4 inches (10 cm) or more above HySecurity operators, a gate edge sensor must be the pavement, then an edge sensor must be...

  • Page 115: Smart Dc Controller Troubleshooting

    REFERENCE z To monitor edge sensors, there must be a z When selecting a wireless edge as one of terminating resistor in the embedded in the the external entrapment sensors, be aware of edge. This resistor is typically 8.2K or 10K and the environment around it and know that RF always has a small current draw to confirm that interference from outside sources can drastically...
  • Page 116 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault 1. Remove Occurs when either edge sensor or obstruction. Inherent Entrapment Sensor (IES) 2. Adjust IES has been tripped. In Safe Mode, sensitivity.
  • Page 117 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault 1. No AC Power. See above item. 2. Wiring / Connector problem - check all connections. Clean or repair as required. Occurs when battery voltage has 3.
  • Page 118 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault Software is HYSECURITY being loaded Wait for software to Software is currently being loaded. LOADER into Smart DC finish loading. Controller. Gate has been forced open from a full ALERT 1 FORCE Will self-clear after an Gate forced open.
  • Page 119 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault z Tighten taper clamp (SwingSmart DC) z Check/replace drive belt. z Remove debris from limit area The limit did not z Check limit switches release when z Broken drive belt.
  • Page 120 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault S m a r t Caused by a fault within Hy5B. This C o n t ro l l e r h a s message will also indicate which Remove and re-install ALERT 11...
  • Page 121 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault 1. Determine and Smart DC Several possible causes: remedy source of Controller ALERT 16 z Excessive electrical noise. electrical noise. has detected COM BUS 2.
  • Page 122 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault 1. Check cable connections and wiring. Make sure both operators are working properly and have same current and up- to-date software versions. Alert auto clears when communication between two...
  • Page 123 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault Dead or disconnected batteries ALERT 28 Battery detected by SDC board. Operator Replace or reconnect BATTERY Disconnected may still be functional if on AC power batteries to the DISCONNECTED from Board...
  • Page 124 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault Smart DC Caused by Hy5B removal or lack 1. Press RESET. Controller socket connection integrity. Message 2. Remove and re- ERROR 3 detects indicates which detector alert applies install Hy5B.
  • Page 125 REFERENCE Table 22. Smart DC Controller - Troubleshooting Description Display Alert, Error or Possible Causes Solutions Condition Fault Display provides no indication of 1. Turn both switches this error, but it off to reset c a n a p p e a r i n software.

  • Page 126: Appendix A - French Translations

    APPENDIX A - FRENCH TRANSLATIONS FRENCH TRANSLATIONS The following French translations provided below are found in the Safety Section located at the beginning of the manual. English French INSTRUCTIONS DE SÉCURITÉ IMPORTANTES IMPORTANT SAFETY INSTRUCTIONS AVERTISSEMENT – Pour réduire les risques de WARNING –...
  • Page 127 APPENDIX A - FRENCH TRANSLATIONS English French 2.3 Install the gate operator only when: 2.3 N’installez l’ouvre-barrière que si : a. The operator is appropriate for the a. l’ouvre-barrière est approprié pour la structure construction of the gate and the usage Class of et la classe d’utilisation de la barrière;...
  • Page 128 APPENDIX A - FRENCH TRANSLATIONS English French 2.6 La barrière doit être bien installée et 2.6 The gate must be properly installed and work fonctionner librement dans les deux directions freely in both directions prior to the installation avant d’entreprendre l’installation de l’ouvre- of the gate operator.
  • Page 129 APPENDIX A - FRENCH TRANSLATIONS English French a. Au moins un capteur de contact doit être a. One or more contact sensors shall be located situé où il existe un risque de coincement ou where the risk of entrapment or obstruction d’obstruction, comme sur le bord d’ouverture, exists, such as at the leading edge, trailing edge, sur le bord de fermeture et sur les poteaux...

  • Page 130: Warranty

    WARRANTY 6705 S 209 St, Ste 101 Kent, WA 98032 800-321-9947 WARRANTY www.hysecurity.com 1. Warranty. terrorism or war; or (3) damaged through improper opera�on, maintenance, storage Hy-Security Gate, Inc. (“HySecurity”) warrants that at the �me of sale each or abnormal or extraordinary use or abuse. Any modifica�on made to products will HySecurity-branded product that it sells will, in all material respects, conform to its void the warranty unless the modifica�ons are approved in wri�ng by HySecurity in then applicable specifica�on and will be free from defects in material and...
  • Page 131 (This page intentionally blank) MX3640-01 Rev. E ©2020 hysecurity.com | 800-321-9947 SwingSmart DC Programming and Operations...

  • Page 132: Specifications

    SPECIFICATIONS 2 SwingSmart DC Models, AC or Solar ™ Standard SwingSmart DC 20 Solar SwingSmart DCS 20 1,300 lb (590 kg) for 12 ft (4 m) leaf Gate Specs 800 lb (363 kg) for a 16 ft (5 m) leaf 600 lb (272 kg) for a 20 ft (6 m) leaf Open/Close Time Open/Close time set independently.

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