Penn P545 Series Product/Technical Bulletin

Penn P545 Series Product/Technical Bulletin

Electronic lube oil control

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P545 Series Electronic Lube Oil Control
The P545 Series Electronic Lube Oil Control is
designed for use on refrigeration compressors
equipped with an oil pump that accepts a single-point
differential pressure switch. The P400 switch
continuously monitors net lube oil pressure and the
P545 control locks out the compressor if lube oil
pressure falls below the manufacturer's recommended
net pressure for longer than the recommended lube oil
time delay. Front-mount Light-Emitting Diodes (LEDs)
indicate the status of the lubrication system, and a
user-selectable, minimum-off time delay can be set to
minimize compressor short cycling.
A Johnson Controls/PENN® R310AD Current Sensing
Switch, sold separately, may be used to disable the
P545 control lockout circuit during abnormal
compressor shutdowns.
Single-Pole Double-Throw (SPDT)
Relay Contacts for Liquid Line
Solenoid and Alarm Applications
Relay Contact Output for
Compressor
Built-in Test Circuit
Improved Noise Immunity
Selection of Anti-short Cycle Time
Delay
User-Friendly Display Panel
Backwards Compatibility
© 2018 Johnson Controls
Code No. LIT-12011012
Part No. 24-7664-2616, Rev. D
Figure 1: P545 Electronic Lube Oil Control with
P400 Single-Point Oil Pressure Differential Switch
Features and Benefits
Allows liquid line solenoid to be closed if the
P545 control shuts off the compressor due to low oil
pressure (minimizes refrigerant migration); provides
alarm indication, including circuits that use neon lights.
Provides reliable, long-lasting operation
Verifies proper control operation quickly, without
additional tools or equipment
Exceeds immunity requirements of UL 991 for transient
overvoltage: IEC 61000-4-3 for radiated Radio
Frequency (RF) and IEC 61000-4-6 for RF-induced
conducted disturbances
Allows choice of anti-short cycle strategy for a wide
range of equipment requirements; possible elimination
of external short-cycle timer
Displays the status of the compressor lubrication system
continuously
Allows easy replacement of existing electronic lube oil
controls
Product/Technical Bulletin
Issue Date September 2018
www.penncontrols.com
1

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Summary of Contents for Penn P545 Series

  • Page 1 Product/Technical Bulletin Issue Date September 2018 P545 Series Electronic Lube Oil Control The P545 Series Electronic Lube Oil Control is designed for use on refrigeration compressors equipped with an oil pump that accepts a single-point differential pressure switch. The P400 switch...
  • Page 2: Operation

    LED On, yellow and green LEDs Off. Correct Red LED Off; lubrication problem alarms clear. and press the Reset button. Figure 2: P545 Control Flowchart P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 3: Backwards Compatibility

    This allows the control to protect the compressor when there are repeated low oil pressure signals interrupted by short periods of sufficient oil pressure. P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 4: Installation

    7/8 (22) Conduit Hole (29) 3-5/16 (85) 9/16 (14) M20 x 1.5 Thread Opening for 1-1/8 (29) wiring harness cable Figure 3: Control Dimensions, in. (mm) Figure 4: P400 Switch Dimensions, in. (mm) P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 5: Risk Of Electric Shock

    Figure 6: Connecting the Wiring Harness to the 4. Hand-tighten the switch until the surfaces of P400 Switch gasket and compressor housing meet. 5. Use a torque wrench to tighten the sensor until sealed (40 lb⋅ft recommended torque). P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 6: Internal Wiring Diagram

    Figure 8: Typical P545 Control Application with Alarm Circuit Powered by Line Voltage Alarm L2 L3 Power Connection for Alarm Circuit P545 Compressor Contactor High Pressure Pressure Control Control Figure 9: Typical P545 Control Wiring with Alarm Circuit Powered by a Separate Voltage P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 7 Figure 11: Typical P545 Control Application with an R310AD-1 Current Sensing Switch Liquid Line Solenoid Temperature Control Optional Alarm P545 Connection Compressor Contactor W1 W2 High Pressure Pressure Control Control Figure 12: Typical P545 Control Application with Control after Compressor Contactor P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 8: Setup And Adjustments

    électrique et de • Red (LOCKOUT) LED: The P545 control has provoquer des blessures graves, voire mortelles. de-energized the compressor contactor (lockout condition), because it detected a lubrication problem at the compressor. P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 9 De-energize the supply voltage. Reconnect the compressor leads to the contactor, or reset the disconnect. If an R310AD switch is used, reconnect the compressor leads to the contactor. See Figure 13. P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 10: Led Status

    Control does not respond to Make sure that the anti-short cycle delay is not set at 0 seconds. R310AD switch. (Control locks out the compressor after compressor shutdown. Red LED is lit.) P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 11: Ordering Information

    3/4-16 UNF WHA-P400-100 P400AD-2C* 12.75 ± 0.75 psid Less than or equal to 1.5 psid P400BD-1C* 10 ±1.5 psid Less than or equal to 3.0 psid M20 x 1.5 WHA-P400-125 Wiring harness included P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 12 Repair and Replacement Do not attempt field repairs or calibration. Switches, alternate length wiring harnesses, and replacement controls are available as separate items through local Johnson Controls wholesalers and the original equipment manufacturer. P545 Series Electronic Lube Oil Control Product/Technical Bulletin...
  • Page 13: Technical Specifications

    The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office or Johnson Controls/PENN Application Engineering at (414) 524-5535 or 1-800-275-5676 (1-800-ASK-JNSN). Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.

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