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Dreamline FLEX Series Installation Instructions Manual

Shower enclosure
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FLEX ENCLOSURE
(34x46 & 34x58)
S
E
I
I
HOWER
NCLOSURE
NSTALLATION
NSTRUCTIONS
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
+
=
FLEX
STEP 2:
STEP 1:
Install Return Panel
Install Shower Door
ENCLOSURE
!
NOTE:
Refer to the Return Panel Manual for Enclosure Installation dimensions.
For more information about DreamLine
®
products please visit DreamLine.com
©2019 DreamLine
All Rights Reserved
FLEX 34x46 & 34x58 Shower Enclosure Cover Page
®

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Summary of Contents for Dreamline FLEX Series

  • Page 1 Install Return Panel Install Shower Door ENCLOSURE NOTE: Refer to the Return Panel Manual for Enclosure Installation dimensions. For more information about DreamLine ® products please visit DreamLine.com ©2019 DreamLine All Rights Reserved FLEX 34x46 & 34x58 Shower Enclosure Cover Page...
  • Page 2 Right hand door installation shown Please review this entire manual before starting the installation For more information about DreamLine Shower Doors & Tub Doors please visit DreamLine.com ® ©2019 DreamLine. All Rights Reserved FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019...

  • Page 3: Table Of Contents

    FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019 ©2019 DreamLine. All Rights Reserved...

  • Page 4: Preparation

    2. Please note that you should consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and DreamLine ® not responsible for code compliance standards for your project and will not accept any returns.

  • Page 5: Tools

    Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine for replacement. The shipping boxes may contain extra parts not used in ®...

  • Page 6: Parts Diagram Of Shower Door Components

    Parts Diagram of Shower Door Components FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019...

  • Page 7: Parts List

    Parts List DESCRIPTION DESCRIPTION Part# Part# Wall profile 2pcs Magnetic Strike Profile 1set Handle Panel Glass assembly 8pcs Wall anchor ST4.2×25 Round head screw 4pcs 10pcs ST4.2×10 Round head screw Top & Bottom pivot Rail 2pcs 8pcs ST4.2×40 Truss head screw Top &...

  • Page 8: Model Overview

    Model Overview Alluminum wall profile Stationary panel glass assembly Expandable rail Door Glass Alluminum wall profile Handle Expandable rail Right hand door installation shown FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019...

  • Page 9: Installation Steps

    Installation steps Insert the Top & Bottom Pivot Rails (#15) into the expandable rails of the Stationary panel Assembly (#02). (Fig 1) ◾SHDR-22427200-01 / SHDR-22487200-01 / SHDR-22547200-01: Insert the end that is closer to the pivot hole ◾SHDR-22607200-01: Insert the end that is farther from the pivot hole outside inside outside...
  • Page 10 Attach the Magnetic Strike Profile (#12) to the Top & Bottom Pivot Rails (#15) using four of the ST4.2 x 25 Round Head Screws (#14). (Fig 2) inside Fig 2 TIP: Apply some wax or dish soap to the screws to make assembly easier and to prevent stripping the screws.
  • Page 11 Slide both of the Wall Profiles (#01) over the frame assembly. Be sure that the flanges on the Wall Profiles (#01) face in towards the shower. (Fig 3) inside inside inside At this point, the entire assembly can be flipped top to Fig 3 bottom for either left or right hand door installation.
  • Page 12 Check the threshold of the finished opening to make sure that it is level. (This model does not allow for out-of-level adjustment) (Fig 5) Place the assembly onto the threshold at the desired location and extend the expandable Top & Bottom Pivot Rails (#15) evenly.
  • Page 13 The opening for the door glass must be square. Measure the top and bottom of the door opening and adjust the Expandable Rails as necessary. Push the Wall Profiles (#01) tight to the walls to compensate for up to 1/2” out-of-plumb per wall. (Fig 7) Make sure that the Wall Profiles (#01) are tight to the...

  • Page 14: Flex 42X72 48X72 54X72 60X72 60X58 Shower And Tub Door Manual Ver 1 Rev 4 072019

    Move the frame assembly aside and remove the Wall Profiles (#01). Ø5/16” Drill the holes into the walls using a Ø5/16” (8mm) (8mm) drill bit and insert the Wall Anchors (#03). (Fig 9) Ø5/16” (8mm) Fig 9 Apply a bead of silicone to the back of the Wall Profiles (#01) and the screw holes where the Wall Profiles (#01) will be installed.
  • Page 15 Place the assembly back onto the threshold and into the panel-side Wall Profile (#01) first. (Fig 11) Fig 11 Extend the Expandable Rails evenly so that the Magnetic Strike Profile (#12) goes into the opposite Wall Profile (#01) on the door-side of the opening.
  • Page 16 Check and adjust the door opening for square and make certain that the entire assembly is tight to the threshold. (Fig 13) Fig 13 Install the Top & Bottom Pivot Hardware (#16) into the pivot bushings in the Top & Bottom Pivot Rails (#15).
  • Page 17 NOTE: DO NOT install the handle onto the door glass until instructed. DO NOT attempt to lift the glass using the handle. This could result in damage to the glass and/or serious personal injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.
  • Page 18 Trim the Bottom Sweep vinyl (#08) to fit on both sides of the bottom pivot and attach both pieces to the bottom of the Door Glass (#17) (Fig 16) NOTE: Measure to the edge of the door and notch the Bottom Sweep vinyl (#08) with a razor knife to fit around the magnet strip, leaving the bottom deflector intact.
  • Page 19 Attach the Vinyl Seal with Flexible Fin (#07) to the vertical edge of the Stationary Panel Glass (#02) with the flange facing into the shower. (Fig 18) inside outside inside Fig 18 Right hand door installation shown FLEX 42x72 48x72 54x72 60x72 60x58 Shower and Tub Door manual Ver 1 Rev 4 072019...
  • Page 20 19a. Once all adjustments have been made, drill pilot Ø1/8” (3mm) holes from inside of the shower into the Top & Bottom Pivot Rails (#15) through the predrilled holes using an Ø1/8” drill bit. NOTE: Do Not drill the rails throughout, Ø1/8”...
  • Page 21 Apply a good quality mildew-resitant silicone around the interior perimeter along both walls and the threshold. (Fig 21) The surfaces need to be clean and free of debris before applying silicone. Allow 24 hours for the silicone to cure before using the shower. Hours Fig 21 Right hand door installation shown...

  • Page 22: Vinyl Seals

    NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns. ® DreamLine shower doors and enclosures are designed not to leak when ®...
  • Page 23 TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine.com ® ©2019 DreamLine. All Rights Reserved...
  • Page 24 ® purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details. Do Not Return Product to the Store. Contact DreamLine® with any questions 1-866-731-2244 ©2019 DreamLine...
  • Page 25 NOTE: This model is reversible for left or right-hand installation. This manual will show the right-hand return panel installation. For a left-hand installation, simply begin on the opposite wall and reverse the orientation of the parts as necessary. ©2019 DreamLine. All Rights Reserved FLEX Shower Enclosure Panel manual Ver 3 Rev 4 072019...
  • Page 26 Table of Contents Page # Section title Shower Enclosure Plan Preparation Tools Detailed Diagram of Shower Enclosure Components Parts List Installation Steps 8-16 Vinyl Seals Product maintenance This product should be installed by someone familiar with the construction requirements for this type of product and the care necessary for the safe installation and operation of the product.

  • Page 27: Shower Enclosure Plan

    Shower Enclosure Plan RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE SHDR-2230300-RT-01/04 SHDR-2234340-RT-01/04 34-1/2" 30-1/2” 1-1/2” minimum 1-1/2” minimum threshold required threshold required SHDR-2234460-RT-01/04 SHDR-22547200-RT-01/04 34-1/2" 34-1/2" 1-1/2” minimum 1-1/2” minimum threshold required threshold required 44-7/16” min to 48-7/6” max 50-7/16”...
  • Page 28 Shower Enclosure Plan (Cont’d.) This shower enclosure requires a minimum 1-1/2” wide threshold for installation. Compare the overall outside dimensions of the shower enclosure model size as shown on the “Shower Enclosure Plan” with the finished threshold to ensure proper fit prior to beginning installation. 1-1/2”...

  • Page 29: Preparation

    2. Please note that you should consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and DreamLine ®...

  • Page 30: Tools

    Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine for replacement. The shipping boxes may contain extra parts not used in ®...

  • Page 31: Detailed Diagram Of Shower Enclosure Components

    Detailed Diagram of Shower Enclosure Components FLEX Enclosure Model RIGHT HAND RETURN PANEL SHOWN AS AN EXAMPLE FLEX Shower Enclosure Panel manual Ver 3 Rev 4 072019...

  • Page 32: Parts List

    Parts List Door packing List 01 Wall profile* 2pcs* Decorative cover 02 Door assembly 1set Vinyl Seal with Flexible Fin 03 Wall anchor 8pcs Bottom Sweep vinyl 04 ST4.0 x 10 Pan head screw 10pcs Handle 05 ST4.2 x 40 Truss head screws 8pcs * Only one Wall Profile is used with the shower enclosure installation Return panel packing List...

  • Page 33: Installation Steps

    Installation steps The overall width of the shower enclosure model is adjustable and can be adjusted to Wall Profile Return Profile the sizes listed in Table A (under W2) Mark the position of the Wall profile (#01) and the Return Panel Wall Profile (#11) on the walls according to the model size and dimensions provided in Table A below.
  • Page 34 Mark the holes on the wall for drilling through the pre-drilled holes in the Wall Profile (#01). Ø 5/16" Drill the holes into the wall using a Ø 5/16 drill bit and insert the Wall Anchors (#03). Apply silicone to the back surface of Wall Profile (#01 ) place it back in position on the wall.
  • Page 35 USE THE INSTALLATION MANUAL PACKAGED WITH THE FLEX DOOR TO ASSEMBLE AND INSTALL THE DOOR SECTION. (Fig 4) 28” and 32” model 42”, 48”, 54“ and 60” model Pre-assembled Assembly required Move the Door assembly onto the threshold and slide the Stationary glass profile into the Wall profile (#01).
  • Page 36 Slide the Corner profile (#10) over the vertical rail on the Return Panel Assembly (#09). Drill Ø 1/8” holes through the predrilled holes on the Corner profile (#10) into the aluminum profile on the Return Panel Assembly (#09). Ø 1/8” bit Secure the Corner profile (#10) to the Return Panel Assembly (#09) with the ST4.0 x 10 Pan head screw...
  • Page 37 Extend the width of the Door assembly (#02) by sliding the top and bottom expanding rails toward the Corner profile (#10). Insert the Door Glass side into the Corner profile (#10). (Fig7) NOTE: The maximum adjustment of the Expanding rails is 3”. Do not expand the rails more than 3”.
  • Page 38 From inside the shower, drill holes into the top and bottom Expanding rails through the predrilled holes using an Ø 1/8” drill bit. ATTENTION: Drill only through the first layer of the Expanding rail. Secure the Expanding rails using ST4.0 x 10 Pan head screw (#04) with the raised white washers.
  • Page 39 Perform the final adjustments to the Door assembly (#02) and Return panel glass (#09) as necessary. Operate the Door Glass to make sure that the magnetic strips are aligned and make full contact from top to bottom. Drill holes into the aluminum profile of the Door assembly through the predrilled holes in the Wall profile (#01) using an Ø...
  • Page 40 Drill holes into the aluminum profile of the Door assembly (#02) through the predrilled holes in the Corner Profile (#10) using an Ø 1/8 drill bit. Secure the Door assembly inside the Corner Profile (#10) using the ST4.0 x 10 Pan head screw (#04) with the raised white washers.
  • Page 41 Apply a good quality mildew-resistant silicone along the interior perimeter where the profiles meet the walls and threshold. (Fig 13) The surfaces need to be clean and free of debris before applying silicone. Allow 24 hours for the silicone to cure before using the shower. Hours Fig 13 RIGHT...

  • Page 42: Vinyl Seals

    NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns. ® DreamLine shower doors and enclosures are designed not to leak when ®...
  • Page 43 TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine.com ®...

This manual is also suitable for:

Flex 42x72"Flex 48x72"Flex 60x58"Flex 54x72"Flex 60x72"

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