Rotary Lift 200 Series Installation Instructions Manual

Standard arms capacity 6500 kg. 14,300 lbs., sprinter arms capacity 5000 kg. 11,000 lbs.

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SPO65M

(200 Series Lifts)

SPO65E

(600 Series Lifts)

Standard Arms Capacity 6500 kg. (14,300 lbs.)

Sprinter Arms Capacity 5000 kg. (11,000 lbs.)

LP20074

TUV

Rheinland

IN20334

Revision C 11/03/2016

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Summary of Contents for Rotary Lift 200 Series

Page 1 SPO65M (200 Series Lifts) SPO65E (600 Series Lifts) Standard Arms Capacity 6500 kg. (14,300 lbs.) Rheinland Sprinter Arms Capacity 5000 kg. (11,000 lbs.) IN20334 LP20074 © July 2006 by Rotary Lift. All rights reserved. CO6194.16 Revision C 11/03/2016...
Page 2 SPO65M Series 2286mm Min. To Nearest Obstruction Wheel Spotting Dishes FRONT 165mm from other 864mm equipment typical 489mm 152mm both sides 4572mm Min. Power Unit to 711mm To Nearest (18) 3/4" Anchors Passenger Side Obstruction 1586mm 90° 90° Alignment Notches 4572mm Min.
Page 3 1. Lift Location: Use architects plan when available to locate lift. Fig. 1 shows dimensions of a typical bay layout. 2. Lift Height: See Fig. 4 for overall lift height of each 115mm specific lift model. Add 25.4mm min. to overall height to lowest obstruction.
Page 4 7. Install crosshead assembly to column extensions with 5. Install column extensions to columns using (16) 3/8"- (16) 3/8"-16NC x 3/4" lg. HHCS, Flanged Locknuts and 16NC x 3/8" lg. Flanged HHCS, Fig. 4, and Column Ties Star Washers, Fig. 6. using (8) 3/8"-16NC x 1"...
Page 5 8. Unité d’alimentation de la série E: Attach vibration CAUTION Si vous serrez le contre-écrou trop fort, pads and locknuts to bolts per Fig. 7. Enfoncer les 4 vis vous risquez de déchirer le joint torique ou de tordre le en acier au carbone à...
Page 6 NOTE: Route Power Unit hose inside columns using slots 9. E Series Hoses: Before routing hoses insert rubber provided at column base, Fig. 10b. Route Overhead Hose in grommet in column, Fig. 10. Clean adapters and hose. Inspect all threads for damage and hose ends to be sure column channel on outside of column, Fig.
Page 7 8. M Series Power Unit: First install (1) Star Washer 9. M Series Hoses: Clean adapters and hose. Inspect all onto one of the (4) 5/16" 18NC x 1-1/2" bolts. This is threads for damage and hose ends to be sure they are very important for grounding.
Page 8 M Series Adapter & Hose Installation NOTE: Route Power Unit hose inside columns using slots 1. Install item (2) with hose clamps, on power unit column provided at column base, Fig. 12. Route Overhead Hose in side connecting it to the cylinder (1) first. column channel on outside of column, Fig.
Page 9 Upper Cable Tie Off Upper Cable Tie Off 3/4" Nylon Insert Locknut 3/4" Nylon Insert Locknut 610mm 610mm For 5029mm height with 11,989mm long cable or For 4724mm height lift with 11,989mm cable, or for 4420mm height with 10,770mm long cable, both 4115mm height lift with 10,770mm long cable.
Page 10 11. For M Series Locking Latch & Air Cylinders: A) To install cylinder, first slip dampening spacer over rod with rod in retracted position, Fig. 15. B) Put locknut on threaded shaft and run it down to the dampening spacer. C) Let rod extend and thread locknut down 1-1/2 more turns.
Page 11 Note: Absence of air filter will void the warranty on all pneumatic components (2) 5/16" x 3/8" Lg. Pan Head Screw & 5/16" Ext. Tooth To Main Air Supply Lockwashers Lowering Switch Fig. 15a 1/4" Male Connector To Left Column Air Cylinder Union Tee Fig.
Page 12 11. For E Series Locking Latch & Air Cylinders: 12. Installing Master Control Panel & Tool Holder: A) To install cylinder, first slip dampening spacer over rod Remove access panel from the master control panel, Fig. with rod in retracted position, Fig. 18. B) Put locknut on threaded shaft and run it down to the Install (2) 5/16"-18NC x 3/8"...
Page 13 Fig. 19 Fig. 19 Detail Fig. 19 Detail 5/16"-18NCx3/8" PHMS, Leave these two screws Lowering Valve Cable exposed out of the column approximately 3mm. Motor Cable IMPORTANT Master control panel always Power Harness Cable mounts on the power unit side. Access Panel 5/16"-18NCx3/8"...
Page 14 12-1. Routing Motor and Master Cables: From the master control panel route cables up through column along the hose routing, Fig. 20. Fig. 20 Fig. 20 Detail Master control wire routing fol- lows hydraulic hose routing A) Locate the overhead switch cable at the master cable connector.
Page 15 Fig. 22 Detail Fig. 22 A Slave Control Harness attaches to Master Control Harness at top of column. B Power harness or extension for power harness fol- lows hydraulic hose back to slave control panel. C 4 wire from master control panel goes through strain relief into junction box on powerunit motor.
Page 16 12-3. Slave Cable & Disconnect Harness Routing: 12-4. Air Connections: A) Remove cover panel from slave control side, Fig. 23 A.) Attach 1/2" airline into male branch tee, Fig. 23. Make disconnecting the pushbutton cable from slave sure airline is square not cut at a taper. harness.
Page 17 Main Facility Air After Removing Back 3/ 8 NPT to ½ Slave Control Side Of Push-In Fitting Panel Cover Bulkhead Remove Hose From Back Of Bulkhead. To Release Hose Push Here Flexible ½” vers le vérin pneumatiqu e côté maître Pull Out Hose The Same Time Remember to reconnect...
Page 18 Fig. 23a Three Phase Detail A Facility power connects into the top of the discon- nect. B Power harness to Master Control panel connects into the bottom of the disconnect. C Connection plugs into solenoid. D Connection plugs into back of slave panel for button controls.
Page 19 NOTES: 1. Unit not suitable for use in unusual conditions. Contact Rotary Lift for moisture and dust environment duty unit. 2. Motor rotation is counter clockwise from top of motor. Fig. 18 Single Phase Motor Wiring 220V/50Hz A Connection from Master Control panel.
Page 20 Incoming Disconnect Switch Black Black Power Unit Power Black Black Area Black Black Grn/Yel Grn/Yel 1Phase Black Black 220V Black Black Blue Motor* 3 Phase Slave 380, 400V Enclosure Overhead Lowering Switch Valve Grn/Yel Motor Relay Disconnect Switch European 1 2 3 4 Black Black 2 Post...
Page 21 12-6. Installing Gaskets To Master And Slave Enclosures: A) To install gasket on master side control, locate the (4) 5/16"-18NCx3/8" BHCS that hold down the black enclosure and loosen them by 3 or 4 turns, Fig. 26. IMPORTANT These gaskets must be installed to Also loosen the (2) upper and (1) lower 5/16"-18NCx3/8"...
Page 22 B) To install gasket on the slave side, loosen the (2) upper and (1) lower 5/16"-18NCx3/8" PHMS that hold the control unit to the column. Fit the gasket behind the black enclosure, make sure to plug in all connections, and reinstall with (4) 5/16"-18NCx3/8" BHCS , Fig.
Page 23 12-7. Power Up For E Series Lifts: Turn disconnect to ON position from the master control panel, Fig. 27. Note: Lift can only be powered up from the Master Control Side. The Slave Control side only runs the lift. Fig. 27 A Raise Lift B Lower Lift C Lower To Locks...
Page 24 12. Sistema eléctrico para los elevadores de la serie M: Un electricista cualificado deberá ser el encargado de hacer llegar al motor un suministro de potencia de 400-415 voltios 50 Hz trifásico, Fig. 16. Tamaño de cable para circuito de 15 amp. Consulte la tabla de datos de funcionamiento del motor.
Page 25 15. Arm Restraints & Superstructure For Both E And M CAUTION When bleeding, hold a shop cloth over Series Lifts : Before installing arms, install arm Re- bleeder screw to buffer the air and fluid while bleeder straint Gears as follows making sure Restraint Gear is valve is open.
Page 26 TOP will be marked on top side of restraint gear NOTE beveled gear orientation 3/8"-16NC x 2" Lg. HHCS 3/8" Spring Lockwashers Spacer Restraint Gear A TOP will be marked on top side of restraint gear NOTE beveled gear orientation Arm Clevis Restraint Gear B 3/8"...
Page 27 17. Pressure Test For M Series Lifts: Run lift to full rise 16. Door Bumper Installation For Both E And M Series and keep motor running for 5 seconds. Stop and Lifts: check all hose connections. Tighten or reseal if re- 1) Press bumpers on column edge and carriage, Fig.
Page 28 19. For Both E And M Series: 21. Pressure Test For M Series Lifts: Check hydraulic Check continuity of the protective bonding circuit, pressure on the power unit. The maximum relief is not perform installation resistance tests, and perform volt- to exceed 17.2 N/mm, Fig.
Page 29 22. Web covering and wire trough placement for E Series Lifts: Start by wire tying all the wires and hoses neatly and out of the way of the cables. Take one of the wire troughs Web Cover Slips and attach it to one of the control panels with two #8-32NC Down Into Wire Trough And x 5/8"...
Page 30 NOTES...
Page 31 NOTES...
Page 32 Please return this booklet to Installer: literature package, and give to lift owner/operator. Thank Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Rotary Lift. Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts. See Literature Package for Parts Breakdown.

This manual is also suitable for:

Spo65m 600 series Spo65e