Ultra Pure SYSTEMS pureMist Engineering Manual

Ultra Pure SYSTEMS pureMist Engineering Manual

Compact ultrasonic humidifier
Table of Contents

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Compact Ultrasonic Humidifier
Engineering Manual
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!

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Summary of Contents for Ultra Pure SYSTEMS pureMist

  • Page 1 Compact Ultrasonic Humidifier Engineering Manual NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT!
  • Page 2 WARRANTY ON MATERIALS: 2 YEARS. WARRANTY PERIOD STARTS NO WARNINGS LATER THEN 90 DAYS FROM DELIVERY OF EQUIPMENT AND NOT Ultra Pure humidifiers are advanced products, whose operation is specified in WHEN EQUIPMENT IS STARTED the technical documentation supplied with the product or can be downloaded, even prior to purchase, from the website www.ultrapureus.com.
  • Page 3: Table Of Contents

    Content 1. INTRODUCTION AND ASSEMBLY 10. GENERAL FEATURES AND MODELS Ultrasonic humidifier ..............5 10.2 Version 115V...................17 Dimensions and weights ..............5 11. GENERAL FEATURES AND MODELS Opening the packaging ..............5 10.1 Ultrasound humidifier models for fan coils and electrical ..Positioning ..................5 specifications ................17 Fastening ...................5...
  • Page 4 Remote Display Humidifier Specs Supply Temperature Production Electrical Rating Amp Max Weight Dimensions 33.8 - 104° F 115 V/60Hz .8 MFS 15 28lbs 12” x 9” x 11” 1.1 & 2.2 Lbs/Hr Optional Accessories Wand Distributor 90 Connection Fan Conveyor Diffuser 5M Filter Temp/Hum Stat...
  • Page 5: Introduction And Assembly

    1. INTRODUCTION AND ASSEMBLY 1.4 Positioning 1.1 Ultrasound humidifier Ultra Pure has taken every measure to provide a self contained humidifer UltraSonic humidifiers can be used for a variety of applications, e.g. for ease of installation and startup. data centers, humidors, process machines, wine rooms, music rooms to In order to produce even mist across the water bed inside humidifer maintain a given RH% control.
  • Page 6: Humidifier Connections

    1.6 Humidifier Connections Connect DI water to marked 1/4" push connect fitting (RED) Connect Drain water to marked 3/8" push connect fitting (Black) Connect included RJ11 cord to display and plug into cabinet Terminate 3 wire color coded wired if optional temperature and humidity sensor is used to side of cabinet (color for color) Plug pre installed extension cord into dedicated 15a GFCI (required) GFCI wall outlet required...
  • Page 7: Water Connections

    2. WATER CONNECTIONS MIST DISTRIBUTION OPTIONS 3.1 Mist distributors (Optional) Important: before proceeding with the water connections, make sure that DI water connections and drain are not reversed. Important: Optional plastic wand and S/S distributor, front Damage is not under warranty diffuser, fan conveyor and elbow connector are not supplied with the humidifier Code...
  • Page 8: Fan Conveyor

    3.2 Fan conveyor Example in tooling application Fan coil installation example Fig. 3.d The air flow conveyor P# UP_P_0554 can be installed on the top of the inlet air fan by (removing the protection grill) so air from a different place can used entering humidifier chamber.
  • Page 9: Electrical Connections

    *TECHNICAL TROUBLESHOOTING* 4. ELECTRICAL CONNECTIONS Below instructions pertain to troubleshooting only. Ultra Pure cabients are designed and delivered for plug and play operation. Careful conside- Production transducer management (only for 2-transducer version) OFF --> parallel management (modulation of all 2) ration should be taken prior to making any adjustments within cabinet.
  • Page 10: Auxiliary Card Connections (Optional)

    Important: for RS485 connections in household (IEC EN 55014- The auxiliary card features the following connections 1) and residential (IEC EN 61000-6-3) environments, use shielded cable (with shield connected to PE both on the terminal and ON/OFF CONTROLLER (humidistat or remote switch) controller ends), maximum length specified by the EIA RS485 protocol,, •...
  • Page 11: Starting, User Interface And Basic Functions

    5. STARTING, USER INTERFACE AND BASIC FUNCTIONS Before starting the humidifier, check: 5.5 Reset tank hour counter The humidifier is fitted with an hour counter that records operation. After a set number of hours (1500), a signal is activated to indicate 1 Confirm electrical connection is protected by a GFCI recepticle maintenance should be performed on the tank and operation of the 2 Confirm cabinet is secure and level on wall or surface...
  • Page 12: Lcd Terminal (Optional)

    6. LCD TERMINAL (OPTIONAL) 6.4 Display software release 6.1 Remote display terminal (UUKDI00000) 1) on power-up the display shows “rel. x.y; The LCD terminal is standard with 2) while the functioning; all cabeints. Plug display into side a) on the display: from the main screen press ESC and UP together, of cabinet using RJ11 connection.
  • Page 13: Configuration Parameters

    CONFIGURATION PARAMETERS To access and set the following parameters, see chapters 6 and 12. 7.1 Basic parameters Parameter range note A0 Operating mode 0...3 0 = On/Off mode from auxiliary card probe input 1 = Proportional mode from auxiliary probe input 2 = Humidity probe mode from auxiliary card probe input 3 = Auto mode: if fitted, humidity probe TH reading is used, otherwise On/Off mode from contact on main board.
  • Page 14: Alarms

    8. ALARMS red LED signal code and meaning cause solution alarm relay action reset symbol on di- activation splay (flashing) 2 fast flashes Autotest failed - Fill not connected or insuf- Check: humidification ESC / Digital 29 • ficient water supply and interrupted - drain open fill valve;...
  • Page 15 Note: if the problem identified cannot be solved using the following guide, contact ultra pure technical support. 800 729-5192 Firstly, check the humidifi er and the surrounding area. Problem Cause Check Solution No Mist Power supply Terminal M14 open Visual verify Jumper M14 No power Measure the voltage at the humidifier...
  • Page 16: Maintenance And Spare Parts

    9. MAINTENANCE AND SPARE PARTS 9.1 Spare parts Replacement procedure: switch the humidifier off (switch “0”), and open the mains disconnect Table of water circuit, electrical and electronic spare part numbers switch (safety procedure); disconnect the transducer power cable; part number pos.
  • Page 17: General Features And Models

    10. GENERAL FEATURES AND MODELS 10.4 Version 115V Fig. 10.c...
  • Page 18: Ultrasound Humidifier Models For Fan Coils And Electrical

    11. GENERAL FEATURES AND MODELS 10.1 Ultrasound humidifier models for fan coils and electrical specifications Electrical data (power supply voltages) of the various models, as well as their functional characteristics. Note that some models can be powered at different voltages, obviously with different current and humidity production values. power supply model humidity production...
  • Page 19: Humidifier Control Via Network

    12. HUMIDIFIER CONTROL VIA NETWORK The variables shown in the list are a set of all the internal variables. DO NOT CONFIGURE ANY VARIABLES THAT ARE NOT SHOWN IN THE TABLE, OTHERWISE HUMIDIFIER OPERATION MAY BE AFFECTED. The serial connection (M11) is configured by default with the following parameters: - Address 1 - Baud rate 19200 bps - Frame 8,N,2...
  • Page 20: Production Control Via Network

    “I” ULTRA integer variables (Modbus®: REGISTERS) Modbus® PURE bF: Drain activation delay in standby AC: Maximum time to measure level when refilling Ad: Maximum time to measure high level AE: Restart fan time in standby for integrated probe reading Tab. 12.b “D”...
  • Page 21: Operating Principles

    13. OPERATING PRINCIPLES 13.1 Ultrasonic atomisation Automatic control with humidity probe Humidity production is controlled based on the reading of the relative Ultrasonic humidifiers produce mist through propagation of a wave humidity probe (TH or connection via optional card). generated by a piezoelectric element to the surface of the water. The humidifier will produce until reaching the set point (St, default 50 Droplets of water that form on the surface, with the smaller ones being %rH), with a settable activation hysteresis (P1 default 5%) (see the figure)
  • Page 22: Series Flow-Rate Modulation (Dipswitch 8 On)

    13.4 Series flow-rate modulation 13.7 Automatic control of leaking drain (dipswitch 8 On) solenoid valve and fill solenoid valve flow-rate Atomised water flow-rate can be modulated as a percentage of rated production, from 10% to 100%. Each humidifier is managed with two Parameter A9 sets a minimum production time (default 1 minute);...
  • Page 23 14. NETWORK CONNECTION 14.1 Settings For details of the current alarm access the menu for the slave in question. Each unit is independent in managing its own alarms, except for those The Master unit can control the operation of up to 3 Slave units connected relating to the control signals connected to the Master, which affect the via tLAN network.
  • Page 24 14.6 Slave unit acting as backup for the Master unit For “mission critical” applications in which service continuity must be guaranteed, a humiSonic slave can be set as backup for the humiSonic master (main unit). The backup unit will be activated only if the main unit shuts down (due to an alarm), operating based on the request signal sent to the Master. From a wiring point of view, this function uses the network connection as described in the previous paragraphs, in addition to the following: •...
  • Page 26 Ultra Pure Systems 1855 E Southern Ave Mesa, AZ 85204 800.729.5192 www.ultrapureus.com...

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