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This warranty does not apply to any parts that in the seller’s opinion were defective because of improper maintenance, improper assembly, alterations, abuse, negligence, usage of non-genuine parts or accidents. Should warranty service be required on your vehicle during the 180-day warranty period, please contact your nearest authorized DAZON dealer for repairs.
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The warranty does not cover any losses of the seller vehicle use, any losses of time, any inconveniences, or any other consequential damages which include, but are not limited to the losses or damages to any persons, property or expenses of returning damaged units to the vehicle distributor or any DAZON authorized dealers.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Contents 1. Foreword------------------------------------------------------------------------------------------------------------------5 2. A Few Words about Safety---------------------------------------------------------------------------------------------6 3. Important Safety Information------------------------------------------------------------------------------------------8 4. Safety Labels------------------------------------------------------------------------------------------------------------12 5. Are You Ready to Drive? ---------------------------------------------------------------------------------------------13 6. Is Your Vehicle Ready to Drive? ------------------------------------------------------------------------------------18 7.
Beginners should drive this BUGGY in a large open area to practice handling this BUGGY. Wear protective gears all the time when driving or riding this BUGGY. We hope you will have a pleasant experience with our products and thanks again for choosing DAZON.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY. To help you make informed decisions about safety, we have provided operating procedures and other information on labels in this manual.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 The meaning of these signal words: WARNING ------Physical harm may result from the failure to follow the instructions that are described within the labels; CAUTION------ Damages to your BUGGY and possible subsequent personal injuries or death could result from the failure to take proper precautions described within the labels;...
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 IMPORTANT SAFETY INFORMATION Your BUGGY will provide you with many years of service and pleasure, providing you take responsibility for your own safety and understand the challenges you will meet while driving. There is much that you can do to protect yourself when driving your BUGGY.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Drive Off-Road Only Your BUGGY is designed and manufactured only for off-road use. Its tires are not made for pavements, and it does not have turn signals or other features required for use on public roads. If you need to cross a paved or public road, please get off and walk your BUGGY across.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Drive within Your Limits Pushing limits is another major cause of BUGGY accidents. Never drive beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgments and to drive safely.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Avoid Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding or sliding a turn is more likely to occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid or slide on ice, you may lose all directional controls.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 SAFETY LABELS The labels should be considered permanent parts of your BUGGY. If a label comes off or becomes difficult to read, please contact your dealer for warning label replacements.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you and your BUGGY are both ready to drive. To help you be prepared, this section discusses how to evaluate your driving readiness, what items you should check on your BUGGY, and how to adjust your BUGGY for your comfort, conveniences and safety.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Protective Apparel For your safety, we strongly recommend that you always wear an approved motorcycle helmet, approved goggles sturdy boots, durable gloves, long pants and long-sleeved shirt or jacket whenever you drive. Although complete protection is not possible, wearing proper protective apparel can reduce the chances of injuries when you drive.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 2. Additional Driving Gear In addition to a helmet and eye protection gear, we also recommend: • Sturdy off-road motorcycle boots to help protect your feet, ankles and lower legs; • Durable off-road motorcycle gloves to help protect your hands; •...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Driver Training Developing your driving skills is an on-going process. Even if you have driven other Buggies, you still need take time to become familiar with how this BUGGY works. Practice driving this BUGGY in a safe area to build your skills.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 No Alcohol or Drugs Alcohol, drugs and Buggies never mix. Even a small amount of alcohol can impair your ability to operate your BUGGY safely. Likewise, drugs, even prescribed by your doctor, can be dangerous when you’re operating your BUGGY.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 IS YOUR VEHICLE READY TO DRIVE? Before each of your drive, it is important to inspect your BUGGY and make sure that any problems you’ve found have been corrected. A pre-drive inspection is a must, not only for safety, but also because a breakdo- wn, or even a flat tire, can be a major inconvenience.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Pre-Drive Inspection Please check the following items before getting on your BUGGY: Engine Oil: Check the level and add oil if needed; check for leaks; don’t let any water go into the engine, otherwise the engine can’t start.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Lights: Make sure the headlights, brake lights and taillights are working properly. Throttle: Check the free play and adjust the throttle if needed; press the throttle to make sure it moves smoothly without sticking, and release it to make sure it snaps back automatically.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 SAFE DRIVING PRECAUTIONS Off-Road Use Only Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavements. Driving on pavements can affect your handling and controlling. Don’t drive your BUGGY on pavements. Operating your BUGGY on paved surfaces may seriously affect your handling and controlling of your BUGGY, and may even cause your BUGGY to go out of control.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Operating your BUGGY on public streets, roads or highways can cause collisions with other vehicles. Never operate your BUGGY on any public streets, roads or highways. Keep Your Hands and Feet on Controls Always keep both of your hands on the steering wheels ,and both of your feet on the foot controls when driving your BUGGY.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Control Speed Driving at excessively high speed increases the chances of accidents. When choosing a proper speed, you need to consider the capability of your BUGGY, terrain, visibility and other operating conditions, plus your own skills and experiences.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 When driving your BUGGY on unfamiliar terrain, failure to be especially careful could cause your BUGGY to go out of control or overturn. When operating your BUGGY on unfamiliar terrain, always drive slowly, always be especially careful, and always be alert to changing terrain conditions.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Don’t Perform Stunts You should always operate your BUGGY in a safe and reasonable manner. When driving, always keep all of the four wheels on the ground. Attempting wheelies, jumps, and any other stunts increases the chances of accidents, including an overturn.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 OPERATION A. Operation Controls Don’t attempt to start or operate the engine until you’ve been completely familiar with the location and use of each control that is necessary to operate your BUGGY. You must know how to stop your BUGGY before starting and driving.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Brake Pedal Throttle Pedal b. Brake The brake is located on the left side of the vehicle. Applying pressure to the pedal can draw the brake calipers around the brake pumps (one at the rear wheel, two at the front wheel), and slows or stops your BUGGY.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Horn Switch------Turn on this switch, you can sound your horn whenever necessary. Emergency Stop Switch------the Engine Stop Button test. Before driving your BUGGY,test the Engine Stop Button to assure that it is operating properly. When the engine is running,move the Stop Button to the “OFF”...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 B. Pre-Drive Inspection Perform this pre-drive inspection every time before driving your BUGGY. If not, serious damages to your BUGGY or personal injuries to yourself may be caused. a. Engine Oil: Check for the engine oil level, and add oil if required; check for oil leaks. b.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 k. Wheels: Check the wheels to see if all the axle nuts have been tightened properly and been secured by cotter pins. l. Steering: Check for the free operation of the steering and for any unusual looseness in any area. Always follow rules for safe operation.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Single-seat Steering Wheel Seat Rollbar Seat Belt Control Panel Rear Rack Rearview Mirror Headlight Rear Wheel Front Wheel Front Shock Absorber...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Radiator Sub. Water Tank Rear Guard Bar Rear Rack Taillight Reverse Brake Cleaner Rear Shock Handle Handle Absorber Rear Reflector Rear Wheel Engine Trailer Hook...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Double-seat: Control Panel Seat Belt Steering Wheel Rear Rack Rearview Mirror Seat Headlight Rear Wheel Front Wheel Front Shock Absorber...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 C. Preparation before Starting the Engine (1) Check the engine fasteners before starting; (2) Fill in the fuel, lubrication oil and anticorrosive antifreeze as specified; a. Oil Capacity & Anticorrosive Antifreeze Capacity: a) Oil Capacity: Crankcase: 1.0 L;...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 e) Open the radiator cover 5 minutes after stopping the engine, fill in the cooling fluid up to the top of the radiator, and. fasten the radiator cover; Repeat c), d) and e) steps to re-add the cooling fluid for the third time; g) Remove the spark plug and check the sparkle.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 a. Pull the seat adjustment handle upward to disengage the seat slide; b. Move the seat to a desired position; c. Be sure that the seat adjustment handle snaps back into place and that the seat is locked into position.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 F. Starting and Operating Instructions a. Before starting the engine, be sure that you’ve properly sat in your BUGGY and tightened the seat belt; b. Test your BUGGY in the beginning to learn how to start, turn and stop; c.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Note: (1) Release the starting button and cut the power of the starting motor immediately after starting the engine; (2) Don’t press the starting button after starting the engine. Otherwise, it may cause damages to the engine;...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 I. Running-In of the New Engine The running-in distance is 1000km. During this period, please follow the instructions below: (1) Run the engine according to the requirements specified; (2) Rotate the throttle slowly after starting the engine; don’t speed up or speed down suddenly; (3) Drive on smooth roads;...
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 SERVICE INSTRUCTIONS A. Air Cleaner Service the air cleaner every 20 hours of usage. Note: Service more often when running under dusty conditions. a. Remove the air cleaner cover; b. Remove the air cleaner element; c.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 B. Spark Plug a. Remove the spark plug and inspect it with a spark plug wrench each time you change the oil; Note: The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce the proper engine performance.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 C. Carburetor Adjustment Never make unnecessary adjustments. The manufacturer recommended settings are correct for most applications. It's not necessary to disassemble the screw unless the carburetor needs to be replaced. Prepare a 50r/w tachometer before the adjustment.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 D. Cleaning Instructions Keep your vehicle clean. Use a clean rag to wipe off the dirt and oil from around the controls, and wipe off any spilled fuel and oil. Keep the engine clean of foreign objects and be sure that the water tank fan is free of debris for proper cooling.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Readjust it if it has more than 1/2" flex. a. Prop up the left/right rear swing arm with a hoisting jack, to lift the rear wheel above the ground; b. Loosen the 6 bolts M8X30 on the pressure board of the rear swing arm end; c.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 I. Storage Instructions In the event your vehicle isn’t to be operated for periods in excess of 30 days or at the end of each driving season, prepare for the storage as follows: a.
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 J. Engine Maintenance (1) Daily Maintenance: a) Remove the dust and dirt on the surface; b) Check all the exterior fasteners at the joints, and fasten or replace them if necessary; c) Check for the oil leakage, and check the compression at the mating surface;...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Note: Don’t dip the element in water or oil. Don’t apply any lubrication oil or any other oil on the element. Otherwise it may cause damages to the transmission belt. Don’t clean the element with gasoline or solvent of low flash point. c) Remove the carbon on the spark plug;...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 f) Check the cooling devices. Check for the leakage of the water tank and water pipe; Check if the water in the subsidiary water tank is between the upper limit ① and lower limit ③; If the water is insufficient, please open the cap ②...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 (4) 150-Hour Maintenance: a) Finish 100-hour maintenance; b) Clean the crankcase and replace oil; c) Check if there is any leakage on the oil seals; replace the oil seals if necessary. (5) 300-Hour Maintenance: Finish 150-hour maintenance;...
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 REPAIRS A. Front Wheel Replacement Don’t disassemble the castle nuts when replacing the front wheels. It is only necessary to tighten the nuts so that the wheels turn freely on the axle with minimum endplay. Tighten the nuts after replacing the wheels.
Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 PERIODICAL CHECKS AND SERVICES The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas requires more frequent services. Items First week Monthly Quarterly Yearly Tire pressure/wear, Brake performance, Tightness of screws...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Max. Torque 17.6N.m or 6000 rpm Idle Speed 1500±100rpm Idle Speed CO Emission ≤3.8% Idle Speed HC Emission ≤800 ppm Fuel Type SAE 90# or Above (Unleaded) Min. Fuel Consumption 354g/KW.h Lubricate Oil Type SAE 10W / 30SF Lubrication...
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Raider Max 250(single/double-seat) : Owner’s Manual Version:1.0 Oct. 2005 Primary Transmission Ratio 2.2-0.9 Compression Ratio 10.0:1 Reduction Ratio Clutch Automatic, Centrifugal, Dry, Shoe Type Generator Outer Rotor, Flywheel Carburetor Vacuum Film Type Absorber normal (in 10 times of experiments) Air Cleaner Paper Element, Filtration Type Gear-Shifting Automatic, Centrifugal...