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Rexnord Smart Condition Monitoring System • Installation Manual
(Page 1 of 12)

TABLE OF CONTENTS

Connector to Cat 5 Cable .......................................2
to Power Cable ........................................................3
Current Transducer ..................................................8
3. Installing the Oil Quality Sensor .....................................9
(Security Guidelines) .......................................................10
5. Setting up your PLC Interface ........................................10
Appendix A: Troubleshooting ............................................11
Appendix B: Enclosure Details .........................................11
Appendix C: FCC Statements ...........................................12
1. CONNECTING AC INPUT POWER AND
CAT 5 DATA CABLE TO THE SMART
CONDITION MONITORING SYSTEM EDGE
The Smart Condition Monitoring System Edge device must
be connected to AC power to operate. The input power
specifications include:
• Nominal voltage: 100V to 240V ac nominal 50-60Hz
• Maximum power: 120 Watts
Figure 1 - Drawing of Smart Condition Monitoring
System Edge with option cellular antenna and
Andon light. M12 sensor connections (bottom),
interface box (right)
SS3-001
August 2019
Supersedes 5-19
Large Gear Drives
Cover Fasteners
Interface
Box
Cover Fasteners
NOTE: OPENING THE EDGE DEVICE ENCLOSURE
COVER, OR ANY OTHER INTRUSION INTO THE EDGE
DEVICE ENCLOSURE, VOIDS THE WARRANTY OF THE
EDGE DEVICE. ALL CONNECTIONS MUST BE MADE
USING THE INTERFACE BOX.
Remove the cover of the interface box by loosening the
4 cover fasteners shown in Figure 1. Using a knockout
punch, remove either a 1/2", 1", or 1-1/2" hole for AC power
metal conduit on the bottom (preferred) or top of the
interface box and securely tighten the conduit to the box.
CAT 5 data cable is used for connectivity from the
Smart Conditioning Monitoring System Edge device to
a PLC (LAN connection), as well as for the connection
to the internet (WAN connection). Alternatively, cellular
connectivity may be used for the WAN connection, with
specific versions of the Edge device equipped with a
cellular antenna. As above, remove a second hole for
the CAT 5 data cable(s) metal conduit on the bottom
(preferred) or top of the interface box and securely tighten
the conduit to the box. It is best practice to have the
data cables plugged in before power is turned on.
Locate the AC power plug assembly and the RJ-45
connectors that are provided in the interface box. The
power and data ports are shown in Figure 2. For correct
assembly of the connectors, refer to page 2 for the
data connectors and page 3 for the power connector.
Remove any excess slack that is remaining in the power or
data cables inside of the box and replace the cover.
Figure 2 - AC Power and Data Connections inside
interface box
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
Telephone: 414-937-4359 Fax: 414-937-4359 www.rexnord.com
Rexnord

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Summary of Contents for Rexnord Smart Condition

  • Page 1: Table Of Contents

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 1 of 12) Large Gear Drives TABLE OF CONTENTS NOTE: OPENING THE EDGE DEVICE ENCLOSURE COVER, OR ANY OTHER INTRUSION INTO THE EDGE 1. Connecting AC Input Power and CAT 5 Data Cable DEVICE ENCLOSURE, VOIDS THE WARRANTY OF THE to the Smart Condition Monitoring System Edge ...1...
  • Page 2: How To Attach The Supplied Ethernet Connector To Cat 5 Cable

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 2 of 12) Large Gear Drives 1.1 HOW TO ATTACH THE SUPPLIED ETHERNET CONNECTOR TO CAT 5 CABLE 1. Place sealing “O” ring over connector body and 5. Crimp the wire cores into the RJ45 connector using slide coupling ring onto body (Steps A, B then C).
  • Page 3: How To Attach The Ac Input Power Connector To Power Cable

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 3 of 12) Large Gear Drives 1.2 HOW TO ATTACH THE AC INPUT POWER CONNECTOR TO POWER CABLE 1. Punch suitable holes in the top or bottom surface of the small connector box attached to the side of the SED500X unit.
  • Page 4 Rexnord Smart Condition Monitoring System • Installation Manual (Page 4 of 12) Large Gear Drives 9. Look at the small enclosure power connector. Typically, the keyway will be at the 3 o’clock position. Carefully turn the keyed circular connector face until the key orients the right-angled body of the connector to the 9 o’clock, 12 o’clock or...
  • Page 5: Connecting The Rexnord Supplied Current Transducer

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 5 of 12) Large Gear Drives 2. CONNECTING THE REXNORD SUPPLIED CURRENT TRANSDUCER ELECTRICAL CONNECTIONS (TOOL NEEDED 1/8" OR 3MM BLADE SCREWDRIVER) Input Connections Current Measurements The transducers sense current in a non-contact fashion by simply running the wire carrying the current through the hole of the transducer.
  • Page 6: Connecting Your Own 4-20Ma Current Transducer

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 6 of 12) Large Gear Drives 2.1 CONNECTING YOUR OWN 4-20MA CURRENT TRANSDUCER It is very important that you do not connect the cable from the 4-20mA source to the converter box without successfully completing this procedure.
  • Page 7 Rexnord Smart Condition Monitoring System • Installation Manual (Page 7 of 12) Large Gear Drives 8. If the meter displays a positive value less than 9. If the multimeter reads more than +5V dc or less than -5V dc, further investigation by a qualified 5V dc, this test is complete, tighten the cable electrical technician is required.
  • Page 8: Connecting Your Own 0-5V Dc Output Current Transducer

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 8 of 12) Large Gear Drives 2.2 CONNECTING YOUR OWN 0-5V DC OUTPUT CURRENT TRANSDUCER It is very important that you do not connect the cable from the current transducer to the converter box box without successfully completing this procedure.
  • Page 9: Installing The Oil Quality Sensor

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 9 of 12) Large Gear Drives Unscrew the gland nut and the screw terminal THREAD SIZE RECOMMENDED TORQUE cover, disconnect the wires, swap their positions, and then tighten each securely. Tighten down the...
  • Page 10: Allowing The Edge Device On Your Network (Security Guidelines)

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 10 of 12) Large Gear Drives 4. ALLOWING THE EDGE DEVICE 8. Straight thread S.A.E. threads seal with the use of and O-ring on the male thread and a flat face at...
  • Page 11: Appendix A: Troubleshooting

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 11 of 12) Large Gear Drives APPENDIX A: TROUBLESHOOTING APPENDIX B: ENCLOSURE DETAILS 1. The Andon light does not illuminate (optionally mounted on Edge device or remotely) 1.1. If the Andon light is mounted separately from...
  • Page 12: Appendix C: Fcc Statements

    Rexnord Smart Condition Monitoring System • Installation Manual (Page 12 of 12) Large Gear Drives APPENDIX C — FCC STATEMENTS: Modification statement Rexnord has not approved any changes or modifications to this device by the user outside of those listed in this document.

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