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HiP PT2020 Series Instructions-Parts List Manual

Programmable pneumatic pump controller
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Instructions-Parts
C
PT2020 Programmable
Pneumatic Pump Controller
For controlling pneumatic intensifier pumps used for proof pressure testing. For
professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
See page 4 for model information.
Important Safety Instructions
Read all warnings and instructions in this manual,
and other related manuals on page 3, before using
the equipment. Save all instructions.
3A6828B
EN

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Summary of Contents for HiP PT2020 Series

  • Page 1 Instructions-Parts PT2020 Programmable 3A6828B Pneumatic Pump Controller For controlling pneumatic intensifier pumps used for proof pressure testing. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. See page 4 for model information. Important Safety Instructions Read all warnings and instructions in this manual, and other related manuals on page 3, before using the equipment.

  • Page 2: Table Of Contents

    Contents Models and Approvals ....3 Warnings ....... . . 4 Installation .

  • Page 3: Models And Approvals

    Models and Approvals Controller with Cord Set PT2020 Controller Models & Transducer Transducer Pressure, (Part number includes enclosure, Cord Only Enclosure (PN 26C600) Only transducer, and cord set) in ksi (kilopound/in Approvals Approvals 25N950 25N951 25N952 25N953 25N954 25D815 25D816 25D817 25D818 Conforms to UL STD 508A...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: Installation

    Installation Installation Mounting the Enclosure 1. See Typical Installation, on page 8, for location of the enclosure relative to the pneumatic intensifier All electrical wiring must be done by a qualified elec- pump. trician and comply with all local codes and regula- tions.

  • Page 7: Updating The Software

    Getting the Software update, as this can prevent the unit from operating. The Home screen will appear once the update is 1. Contact HiP customer assistance for the latest soft- complete. ware. 6. Turn the disconnect switch to the OFF position.

  • Page 8: Typical Installation

    Your installation may differ from The following components, see F . 1, are available what is shown here. from HiP or supplied by the customer: Components Supplied by HiP Main Pneumatic Supply Line* The following components, see F .
  • Page 9 Installation Enclosure Components Mounting holes Mounting holes . 2: Enclosure Components Disconnect switch Electronic regulator Power cable connection M12 cable connection Pressure transducer connection Pneumatic hose connection I/O cards Regulator base Ethernet connections Base screws Isolate valve air solenoid Backplate Pressure release valve air solenoid Filter 3A6828B...
  • Page 10 Installation Wiring Diagram Green White White Black Black 10-6-K 10-7-K . 3: Wiring Diagram 3A6828B...

  • Page 11: Operation

    Operation Operation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you are finished operating the pump, and before cleaning, checking, or servicing the equipment.

  • Page 12: Controller Operation

    Controller Operation Controller Operation Navigation Screen Buttons Entry Fields Screen buttons allow you to access any of the three pri- Menu - Select to display a list of menu mary screens from anywhere in the system. With the options. exception of the Settings button, all screen buttons are Field - Select to display an alphanumeric available from any screen.

  • Page 13: Logging In

    Controller Operation Logging In The Startup screen is displayed when the PT2020 con- troller is first turned on or when the Logout button is pressed. Manual air Manual air pressure pressure decrease increase Login Current air field pressure as a percent- age of max- imum air pressure...

  • Page 14: Setting Pressure Units

    Controller Operation Setting Pressure Units The pressure units (PSI, BAR, or MPa) set on the Units 2. Select Units to display the Units screen. screen are used throughout all of the PT2020 controller screens, unless otherwise noted. 1. Press the Settings button to display the Setup screen.

  • Page 15: Setting Up The Transducer

    Controller Operation Setting Up the Transducer Selecting a Transducer The following steps assume you have already installed NOTE: For non-Graco-supplied transducers, or other a Graco-supplied pressure transducer. custom 4-20 mA transducers, select Custom to display the Custom screen, and enter the Max Transducer 1.
  • Page 16 Controller Operation Zeroing the Transducer Calibrating the Transducer Graco-supplied pressure transducers will not be cali- Calibrated pressure transducers do not need to be brated, and will need to be zeroed before running pres- zeroed, but their calibration parameters will need to be sure tests.

  • Page 17: Setting Up The Pump

    Controller Operation Setting Up the Pump The following steps assume you have already con- 3. Select the Max Fluid Pressure Rating field and use nected a pump to the PT2020 controller. The parame- the keypad to enter the maximum pressure of the ters on the Pump screen are used to calculate the pump connected pump.

  • Page 18: Setting Up Pressure Tests

    Controller Operation Setting Up Pressure Tests Creating a New Test 4. Select the Name field and use the keypad to enter the name of the new pressure test. Press the Save 1. Press the Settings button to display the Setup button next to the Name field.
  • Page 19 Controller Operation 6. Press the New Setpoint button to display the Set- 9. Select one of the following Setpoint Types from the point screen. You can set up to 30 setpoints for menu list: each pressure test. • Hold - This maintains the setpoint pressure for the duration entered in the Time field.

  • Page 20: Setting Up The System

    Controller Operation Setting Up the System Setting Date and Time 1. Press the Settings button to display the Setup 1. Select Date/Time on the System screen to display screen. the System Date/Time screen. 2. Select System Settings to display the System screen.
  • Page 21 Controller Operation Verifying the System Information Setting the System Peripherals Select System Info on the System screen to display the 1. Select Peripherals on the System screen to display System Info screen. This screen displays the IP address the System Peripherals screen. This screen is used for the controller, the version of the installed controller to set behavior for the following peripherals if they software, and the current language setting.
  • Page 22 Controller Operation Setting System Alarms Setting System Parameters Select System Alarms on the System screen to display Select System Parameters on the System screen to dis- the System Alarms screen. play the System Parameters screen. This screen allows you to set the gain for the system. .

  • Page 23: Run Screen Operations

    Run Screen Operations Run Screen Operations 4. Press the Start button to run the selected test. Once the Start button is pushed, it changes to a Stop but- ton, which can be used to stop the pressure test at any time. The Pressure Trace Graph records the pressure Running a Test output throughout the run of the test.

  • Page 24: File Management

    File Management File Management Managing Pressure Test Results Purging Pressure Test Results Transferring Pressure Test Results 1. Press the Settings button to display the Setup screen. 1. Insert a USB drive in the USB port (12) in the front cover. 2.

  • Page 25: Transferring Pressure Tests

    File Management Transferring Pressure Tests Locating Test Data via FTP Client Exporting Pressure Tests Settings 1. Connect your PC to the PT2020 with an Ethernet 1. Insert a USB drive in the USB port (12) in the front cable. cover. 2.

  • Page 26: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 11, 4. Check all possible problems and causes before dis- before checking or repairing pump. assembling pump. 2. Turn the disconnect switch (8) to the OFF position. 5. Reconnect the PT2020 to the AC outlet after trou- bleshooting.

  • Page 27: Optimizing Performance

    Troubleshooting Alarm Trigger Condition Return to Standby Condition Solution Test Unachievable A test to be run is over the Once the alarm is acknowl- Pick a different pressure test maximum pressure of the edged. to run. pump. Verify the pump running the test matches settings on the Pump screen.

  • Page 28: Repair

    Repair Repair 4. Open the enclosure. Replacing the Transducer See Kits and Accessories, on page 25, for transducer kit numbers. 1. Follow the Pressure Relief Procedure on page 11. 2. Turn the disconnect switch (8) to the OFF position. 3. Disconnect the transducer cable (R) from the trans- ducer (S).

  • Page 29: Parts

    Parts Parts PT2020 Enclosure 3A6828B...

  • Page 30: Kits And Accessories

    Kits and Accessories Kits and Accessories PT2020 Enclosure Parts List Ref. Part Description Electronic air regulator Part Number Description 19A836 M12 cable connection 26C600 Enclosure, PT2020, 1 Pump Pneumatic hose connection 19A837 Transducer, 10 ksi Regulator base 25D654 Transducer, 25 ksi Base screws 25D655 Transducer, 40 ksi...

  • Page 31: Dimensions

    Dimensions Dimensions PT2020 Controller . 29 PT2020 Controller Dimensions and Mounting Slots 3A6828B...
  • Page 32 Dimensions 3A6828B...

  • Page 33: Technical Specifications

    Technical Specifications Technical Specifications PT2020 Programmable Pneumatic Pump Controller Metric Nominal Input Voltage 100 - 240 VAC; 50/60 Hz; 1 Phase Maximum Input Current Maximum Air Inlet Pressure 145.0 PSI (1 MPa, 10.0 bar) Maximum Air Outlet Pressure 130.5 PSI (0.9 MPa, 9.0 bar) Dump Valve Pressure 145.0 PSI (1 MPa, 10.0 bar) Isolation Valve Pressure...

  • Page 34: Graco High Pressure Equipment Company

    Graco High Pressure Equipment Company Standard Warranty Graco High Pressure Equipment Company warrants all equipment referenced in this document which is manufactured by Graco High Pressure Equipment Company and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.

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