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C AL I B I K E
48v1KW Motor Kit
Installation Guide
Calibike.Com
Rev 1.1 ©2019 Calibike Inc
P A G E i
8 / 1 1 / 2 0 1 9

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Summary of Contents for Calibike 48V 1KW Motor Kit

  • Page 1 C AL I B I K E 48v1KW Motor Kit Installation Guide Calibike.Com Rev 1.1 ©2019 Calibike Inc P A G E i 8 / 1 1 / 2 0 1 9...
  • Page 2: Table Of Contents

    48V 1KW Motor Kit TABLE OF CONTENTS INTRODUCTION ..........................3 48V1KW MOTOR KIT SETUP ......................4 ............................4 ARTS ..................6 OUNTING ASSETTE GEARS ON OTOR ......................6 OTOR HEEL CENTERING ........................7 OTOR WHEEL MOUNT ........................8 OTOR WIRING HOOKUP .
  • Page 3: Introduction

    48V 1KW Motor Kit 1. INTRODUCTION 48V 1KW Motor Kit is a 1000w watt geared motor ebike kit. It is the lightest 1000w ebike motor kit. 1. Ultra light hub motor 3Kg motor 2. Geared for great torque 3. High RPM 370 rpm @36V, 450 rpm at 48v 4.
  • Page 4: V1Kw Motor Kit Setup

    48V 1KW Motor Kit 2. 48V1KW MOTOR KIT SETUP 2.1 Parts List P A G E 4 8 / 1 1 / 2 0 1 9...
  • Page 5 48V 1KW Motor Kit 1. 48v1kw Motor wheel kit 2. Motor controller. 3. Motor extension cable 4. LCD Throttle breakout cable 5. Wiring conceal wrapping 6. Thumb throttle 7. Cassette gears 8. Handlebar grip (optional) 9. PAS magnet ring (optional) 10.
  • Page 6: Mounting Cassette Gears On Motor

    48V 1KW Motor Kit 2.2 Mounting Cassette gears on Motor Take the gear cassette and slide on motor wheel. Place the small lock washer at end. Twist it to lock gears in place. May need local bike shop to tighten lock washer.
  • Page 7: Motor Wheel Mount

    2. Another technique is putting the torque lock washer on the inside on side of the wheel and on the outside on the other side of the wheel. 2.4 Motor wheel mount Take the old wheel out of the donor bike and place the calibike wheel in its place https://youtu.be/8e5zHMknnrU P A G E 7...
  • Page 8: Motor Wiring Hookup

    48V 1KW Motor Kit 2.5 Motor wiring hookup The wiring connectors are color coded and have matching oriented connectors. The Green goes to green (LCD). Orange to orange (Throttle) etc. The 2 red connectors are not used. P A G E 8...
  • Page 9 48V 1KW Motor Kit 1. Plug LCD Throttle breakout cable into controller. 2. Plug LCD into LCD Throttle breakout cable. 3. Plug Thumb throttle LCD Throttle breakout cable. 4. Plug motor extension cable into controller. 5. Plug motor extension cable into motor.
  • Page 10: Display Lcd And Throttle Install

    48V 1KW Motor Kit 2.6 Display LCD and throttle Install. The wiring connectors are color coded and have matching oriented connectors. Install the LCD. Should be center on handlebar but on either side is ok. P A G E 1 0...
  • Page 11 48V 1KW Motor Kit Install the 3 button switch next to LCD. P A G E 1 1 8 / 1 1 / 2 0 1 9...
  • Page 12: Turning Bike On

    Press the throttle gently and motor should spin. 2.8 Support. Send an email to support at urgent@calibike.com. Describe your kit, your battery and your issue. Please include your contact info including phone number. P A G E 1 2...
  • Page 13: Warranty

    48V 1KW Motor Kit 3. WARRANTY The 48v 1kw motor kit comes with a 90 day plain English warranty. Warranty covers all parts and labor but excludes shipping. For warranty issues please email urgent@calibike.com. P A G E 1 3...

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