Summary of Contents for Flowplant 115 Series
- Page 1 Part No 061874 Operator’s Quick Reference Safety Guide Vanpacks 115 Series 400 Series Mk4 Lightpack 200 / 300 Series 315 Series EQUIPMENT • PARTS & ACCESSORIES • SERVICING • TRAINING...
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Page 2: Table Of Contents
This Operator’s Quick Reference Safety Guide is intended to allow operators to quickly become familiar with the essential controls and safety requirements of Flowplant jetters. It does not replace the full operation and maintenance manual which should be read and which contains additional operation and safety information. -
Page 3: Scope Of Supply
Flowplant jetters use diesel or petrol engines to power a high pressure water pump up to 350 bar (5,000 psi) / 60 l/min (13 gpm). Van pack jetters are installed semi permanently into the back of a suitable panel van and they are fitted with a water tank up to 780 litre (180 gallons) capacity. -
Page 4: Health & Safety
Should it be necessary to remove any guard for access, it must be re-fitted and secured before start up. High pressure jetting can be extremely dangerous if it is not properly controlled by fully trained personnel ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK... - Page 5 3.0 Health & Safety 3.3 Potential Hazards and Misuse of High Pressure Equipment ● Never use a jetter that isn’t regularly serviced to the general public from hoses laying across according to the manufacturer’s recommendations. public walkways they must be covered in such a way as to protect against injury from hose failure and ●...
- Page 6 Disinfect soiled equipment by washing backwards from the working area causing possible surfaces with a hot soapy wash using a strong injury. detergent. ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
- Page 7 3.0 Health & Safety 3.4 Personal Protective Equipment (PPE) 3.6 Pressure Safety Devices All persons using high pressure water jetting equipment ● Pressure relief valves should be checked for should use all necessary PPE suitable for the task being functionality and certified by the manufacturer or carried out.
- Page 8 Max Weight (kg) * Dimensions (L x W x H) m 1.14 x 1.20 x 1.12 1.25 x 1.20 x 1.36 1.25 x 1.20 x 1.44 *All weights & dimensions are approximate ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
- Page 9 4.0 Technical Specifications Included 3 Included Optional 315 Series 400 Series Lightpack Pressure 200 bar / 3000 psi 200 bar / 3000 psi 200 bar / 3000 psi Flow 50 l/min / 11 gpm 60 l/min / 13 gpm 55 l/min / 12 gpm Pump Speck NP25 Hawk HFR...
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Page 10: Controls
High pressure hose reel Inlet hose reel High pressure selector valve Throttle & choke Tank drain Engine controller Tank overflow Emergency stop Pressure control valve Pressure gauge *Manual controlled version shown here ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK... - Page 11 5.0 Controls 5.2 200/300 Series * Diesel tank Inlet water filter Antifreeze tank Antifreeze valve Water tank High pressure hose reel Inlet hose reel High pressure diverter valve Radio control unit Tank drain Engine controller Tank overflow Jump jet Hydraulic tank Pressure gauge Hose reel control lever *Radio controlled version shown here...
- Page 12 Antifreeze tank Hose feed guide Hose reel control lever Antifreeze valve Inlet hose reel High pressure hose reel Radio control unit Tank overflow Engine controller Tank drain *Radio controlled version shown here ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
- Page 13 5.0 Controls 5.4 400 Series * Diesel tank Inlet water filter Antifreeze tank High pressure hose reel Water tank High pressure diverter valve Inlet hose reel Tank drain Radio control unit Tank overflow Engine controller Pump Hose reel control lever Engine oil drain Pressure gauge *Radio controlled version shown here...
- Page 14 Inlet hose reel High pressure diverter valve Radio control unit Tank drain Engine controller Tank overflow Jump jet Hose reel control lever Pressure gauge Engine oil drain *Radio controlled version shown here ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
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Page 15: Operation Maintenance
6.0 Operations For a detailed operation guide specific to your jetter please refer to the digital manual included on the USB device supplied with your jetter. 6.1 Daily Checks 6.3 Pre-Start Procedure Carry out all daily checks before you operate the jetter: ●... - Page 16 OFF on the radio handset. 6.6 Operating the Jetter Unwind the pressure control valve. An emergency shutdown can be initiated at any time by switching off the engine with the key or pressing the E-Stop button! ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
- Page 17 This can cause serious ● Switch off the jetter ignition. damage to your equipment resulting in costly repairs. Flowplant jetters can be fitted with an antifreeze kit as an Please Note: Regularly check the antifreeze optional extra.
- Page 18 ● Check condition of 12 volt start battery ● Grease battery terminals for protection Yearly / 200 Hours ● Intermediate service of engine, gearbox and pump required (contact Flowplant) ● Closely inspect the structural integrity of the framework for signs of stress and cracking ●...
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Page 19: Fault Finding
7.0 Fault Finding 7.1 Engine Faults Problem Possible Cause Recommended Action Engine shutdown Low oil pressure Check and replace switch if faulty Check oil pressure, if pressure is low refer to engine handbook Coolant temperature Check and replace switch if faulty Check water temperature in radiator, if very hot refer to engine handbook Emergency stop in... - Page 20 Repair or replace if required to high system Faulty or fatigued burst disc Replace with new disc pressure problem) 7.3 Useful Links ● www.flowplant.com www.lombardini.co.uk ● ● www.yanmar.com ● www.engines.honda.com www.speck.co.uk ● ● www.interpump.co.uk ● www.waterjetting.org.uk ENQUIRIES: INFO@FLOWPLANT.CO.UK • 01722 325 424 • WWW.FLOWPLANT.CO.UK...
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Page 21: Appendix
8.0 Appendix 8.1 Declaration of Conformity EC Declaration of Conformity In accordance with BS EN ISO/IEC 17050-1:2010 Flowplant Group Ltd Gemini House Brunel Road Churchfields Industrial Estate Salisbury Wiltshire, UK SP2 7PU Herewith declares that the machinery: 115 Series 200 Series... -
Page 22: Service History
8.0 Appendix 8.1 Service History Serial Number: Unit Number: Date of Manufacture: Date: ……………………………………………………… Official Flowplant Stamp & Signature Engineer: ………………………………………………… Please state if other service provider is used: Type of Service: ………………………………………… Date: ……………………………………………………… Official Flowplant Stamp & Signature Engineer: …………………………………………………... - Page 23 8.0 Appendix 8.1 Service History Serial Number: Unit Number: Date of Manufacture: Date: ……………………………………………………… Official Flowplant Stamp & Signature Engineer: ………………………………………………… Please state if other Type of Service: …………………………………………. service provider is used: Date: ……………………………………………………… Official Flowplant Stamp & Signature Engineer: …………………………………………………...
- Page 24 Friday: 8.30am - 4:00pm Please contact us prior to visiting our Service Centres to ensure that an engineer will be on site. FLOWPLANT GROUP Gemini House, Brunel Road, Churchfields Industrial Estate, Salisbury, Wiltshire, SP2 7PU Tel: +44 (0)1722 325 424, Fax: +44(0)1722 411 329,...
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