Page 1 Service Workshop Manual Touareg 2010 ➤ Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) Engine ID Edition 12.2019 Service Department. Technical Information...
Page 2 Service List of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 10 - Removing and installing engine 13 - Crankshaft group 15 - Cylinder head, valve gear 17 - Lubrication 19 - Cooling 20 - Fuel supply system 24 - Mixture preparation - injection...
Page 3: Table Of Contents
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Contents 00 - Technical data ........... . Safety information .
Page 4 Cooling system (engine code CGRA) ........
Page 5 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing temperature sender for engine temperature regulation G694 Coolant ..............154 Draining coolant .
Page 6 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing intake manifold upper part ......236 Removing and installing lower part of intake manifold with fuel rail .
Page 7: Technical Data
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 00 – Technical data Safety information (VRL013732; Edition 12.2019) ⇒ “1.1 Safety regulations for working on fuel supply”, page 1 ⇒ “1.2 Safety measures when working on vehicles with a start/ stop system”, page 1 ⇒...
Page 8: Safety Precautions When Using Testers And Measuring Instruments During A Road Test
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Safety precautions when using testers and measuring instruments during a road test Risk of injury caused by unsecured testing and measuring instru‐ ments When the front passenger airbag is triggered in an accident, in‐...
Page 9: Identification
It can also be read from the engine control unit. Fitting locations of vehicle data sticker ⇒ Maintenance ; Booklet ; Vehicle data sticker . Engine data Codes CGRA CMTA Manufactured 15.2010 ► 34.2010 ► Displacement cm³...
Page 10: Numbering Of Cylinders
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Numbering of cylinders Note Cylinder 1 is opposite the power delivery side. Firing order 1-5-3-6-2-4 Rep. gr.00 - Technical data...
Page 11: Repair Instructions
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Repair instructions ⇒ “3.1 Rules for cleanliness”, page 5 ⇒ “3.2 Foreign objects in engine”, page 5 ⇒ “3.3 Contact corrosion”, page 5 ⇒...
Page 12: Fitting Radiator And Condensers
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Fitting radiator and condensers Even if installed correctly, the radiator, the condenser and the charge air cooler may have small dents in their fins. This does not mean that these components have been damaged.
Page 13: Removing And Installing Engine
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 10 – Removing and installing engine Removing and installing engine ⇒ “1.1 Removing engine”, page 7 ⇒ “1.2 Separating engine and gearbox”, page 19 ⇒...
Page 14 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Lifting tackle - 3033- ♦ Engine and gearbox support - VAS 6095- ♦ Engine and gearbox jack - V.A.G 1383 A- ♦...
Page 15 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Not illustrated: ♦ Adapter - V.A.G 1318/20- ♦ Adapter - V.A.G 1318/20-1- ♦ Container for removed parts - V.A.G 1698- ♦ Left subframe mounting - VAS 6131/6-1- ♦...
Page 16 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew and disconnect earth wire -arrows-. – Open cover -A- of central electrical system. – Detach all connectors whose wires go to the engine. –...
Page 17 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Disconnect vacuum lines -arrows-. Hose -1- can be disregar‐ ded. – Open cover above terminal B+ distribution box -arrow-. – Unscrew and disconnect positive wire: To alternator To starter –...
Page 18 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unbolt bracket for noise insulation -arrows-. – Drain coolant ⇒ page 154 – Open plug-in connector -A- under the coolant expansion tank and pull off coolant hose.
Page 19 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolt -A- and pull connections off gear oil cooler. Catch oil which runs out. – Disconnect hose of servo steering with hose clips up to 25 mm - 3094- , open clip -A- and pull off hose.
Page 20 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew and remove hangers -1- and -2-. Loosen clamps -arrows- and push to rear. – Separate selector lever cable at ball head -1- and unscrew from gearbox -2-.
Page 21 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Disconnect connectors on left and right from front speed sen‐ sors -arrow-. – Disconnect connector -arrow- for wear indicator. – Remove bolts -arrows- for cable retainers. –...
Page 22 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolt -arrow- of coupling rod at bottom. – Unscrew nut -A- from lower wishbone, leave bolt in hole. – Repeat work sequence of suspension on opposite side of ve‐ hicle.
Page 23 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - VAS 6131/6-1 ❑ Bolting point: A4; B3; B4 2 - VAS 6131/6-2 ❑ Bolting point: H4; G3; 3 - VAS 6131/6-3 ❑...
Page 24 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – The supports -1- and -2- must be guided into corresponding mountings on left and right -arrow-. – At the same time, guide the supports -6- for the left and right sides of the gearbox transverse into corresponding holes -arrows-.
Page 25: Separating Engine And Gearbox
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove bolts -A- for right and left suspension struts. – Remove bolts for gearbox transverse support -1- and for sub‐ frame -3 and 4-. Caution Be very careful when lowering.
Page 26 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Through opening of removed starter, unscrew 3 bolts -arrows- for torque converter. To do this, turn the crankshaft 120° in the engine's direction of rotation. –...
Page 27: Securing Engine On Engine Support
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Securing engine on engine support Secure engine to engine and gearbox support - VAS 6095- to carry out repairs. Secure engine on engine bracket - 3269- in order to do work on chain drive.
Page 28: Installing Engine
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Secure engine on engine and gearbox support - VAS 6095- : – Secure engine on engine and gearbox support - VAS 6095- as shown. Secure engine on engine support - 3269- : –...
Page 29 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Aligning scissor-type assembly platform Special tools and workshop equipment required ♦ Locating pins - VAS 6131/17- Individual parts of positioning tool: ♦ Dot laser - VAS 6131/17-1- ♦...
Page 30: Supporting Engine In Installation Position
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Connect battery ⇒ Electrical system; Rep. gr. 27 ; Battery; Disconnecting and connecting battery . – Adjust selector lever cable ⇒ Automatic gearbox 0C8 - 8- speed;...
Page 31 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Support bracket - 10 - 222 A- with adapters - 10 - 222 A /29- ♦ 2 x hooks - 10 - 222 A /10- ♦...
Page 32 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Put on support bracket as shown. Caution Support bracket is not allowed to be placed on metal tabs -arrow-! – Push articulated joint - T40093/4- as well as adapter - 10 - 222 A /28- onto square tube - T40091/1- .
Page 33: Assembly Mountings
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Assembly mountings ⇒ “2.1 Assembly overview - assembly mountings”, page 27 ⇒ “2.2 Removing and installing engine mounting”, page 27 Assembly overview - assembly mountings 1 - Engine carrier bolts ❑...
Page 34 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew nuts for engine mounting on left and right sides -arrow-. – Lift engine evenly with both spindles until threaded engine mounting stud is »free«. –...
Page 35: Crankshaft Group
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 13 – Crankshaft group Dismantling and assembling engine Overview ⇒ “1.1 Part I”, page 30 ⇒ “1.2 Part II”, page 32 ⇒ “1.3 Removing and installing poly-V belt”, page 34 ⇒...
Page 36: Part I
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Secure engine to engine and gearbox support - VAS 6095- to ♦ carry out repairs. Finding metal shavings or a large quantity of small metal par‐ ♦...
Page 37 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 9 - Sprocket ❑ For timing chains ❑ Install camshaft adjuster with camshaft timing chain ⇒ page 64 10 - Camshaft timing chain ❑...
Page 38 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Marking timing chains – Mark timing chains before removing (e.g. with paint, arrow pointing in direction of rotation). Note Do not mark chain by way of centre punch, notch or the like. Part II 1 - Vibration damper securing bolts...
Page 39 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 8 - 60 Nm + turn 90° further ❑ Renew 9 - 8 Nm ❑ Insert with locking fluid - D 000 600 A2- 10 - 20 Nm ❑...
Page 40: Removing And Installing Poly-V Belt
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 32 - 6 Nm ❑ Secured to intake manifold. Removing and installing poly-V belt Special tools and workshop equipment required ♦ Hexagon bolt M8×50 Removing poly V-belt: –...
Page 41: Removing And Installing Vibration Damper
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing vibration damp‐ Special tools and workshop equipment required ♦ Counter-hold tool - T10172A- ♦ Screw-in bolts - T10172A/1- Removing: – Remove poly V-belt ⇒...
Page 42: Sealing Flanges And Drive Plate
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Sealing flanges and drive plate ⇒ “2.1 Assembly overview - sealing flanges and drive plate”, page ⇒ “2.2 Assembly overview - timing chain covers”, page 37 ⇒...
Page 43: Assembly Overview - Timing Chain Covers
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Vibration damper securing bolts ❑ Qty. 7 ❑ 60 Nm + turn 180° fur‐ ther 2 - Vibration damper ❑ Removing and installing ⇒...
Page 44: Removing And Installing Seal On Gearbox Side
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Seal ❑ For crankshaft ❑ Renewing ⇒ page 38 2 - Sealing flange ❑ Gearbox side ❑ Removing and installing ⇒ page 40 3 - Bolt ❑...
Page 45 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Fitting tool - T10122- ♦ Extractor hook - T20143- Remove seal: Proceed as follows: – Remove gearbox ⇒ Automatic gearbox 0C8 - 8-speed; Rep. gr.
Page 46: Removing And Installing Sealing Flange On Gearbox Side
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Install seal: – Pull seal -A- with the outer side over the sleeve - T10122/1- of fitting tool - T10122- onto pulling sleeve - T10122/2- . –...
Page 47 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove bolts for sealing flange -1 and 2-. Caution Avoid damage to cylinder head gasket. If the cylinder head gasket is bent excessively, it can be kinked. A kinked cylinder head gasket must be renewed.
Page 48 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Bend end of cylinder head gasket down very slightly -arrows-, just far enough to be able to clean upper sealing surface on cylinder head gasket and cylinder head. –...
Page 49: Renewing Crankshaft Sealing Flange, Vibration Damper Side
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Apply sealant - D 176 501 A1- on sealing flange as shown and install. Note The sealing flange must be installed within 5 minutes after sealant application.
Page 50 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Torque wrench - V.A.G 1332- ♦ Counter-hold tool - T10172- with adapter - T10172/1- ♦ Cleaning solution - D 291 091 A1- ♦...
Page 51: Removing And Installing Drive Plate
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Apply sealant bead of about 2 to 3 mm as shown -arrow- to clean sealing surface of sealing flange. – Apply a thin bead of sealant at the edge of the joint between the cylinder block and the sump -arrows-.
Page 52 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Counter-hold tool - T10172- with adapter - T10172/1- ♦ Torque wrench - V.A.G 1332- Removing: Proceed as follows: – Remove gearbox ⇒ Automatic gearbox 0C8 - 8-speed; Rep. gr.
Page 53: Removing And Installing Bracket For Ancillaries
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove drive plate again and fit appropriate shim -1-. Note Only one shim of the appropriate thickness may be used for com‐ pensation.
Page 54 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: Install in reverse order of removal, observing the following. – Tighten bolts in sequence -1 to 5- in 2 stages as follows: Tighten bolts by hand.
Page 55: Crankshaft
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Crankshaft ⇒ “3.1 Assembly overview - crankshaft”, page 49 ⇒ “3.2 Fitting sender wheel to crankshaft”, page 50 ⇒ “3.3 Allocation of main bearing shells”, page 51 Note If the crankshaft or cylinder block is renewed, the crankshaft ♦...
Page 56: Fitting Sender Wheel To Crankshaft
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ❑ Axial clearance new: 0.07 to 0.23 mm; wear limit: 0.30 mm ❑ Measure radial clearance using Plastigage; new: 0.02 to 0.06 mm; wear limit: 0.10 mm ❑...
Page 57: Allocation Of Main Bearing Shells
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Then tighten securing bolt -1- to 10 Nm + 90° ( / 4 turn) further. – Then tighten securing bolts -2- to 10 Nm + 90° ( / 4 turn) fur‐...
Page 58 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Letters on cylinder block: The letters for the allocation of the bearing shells are located on the sealing surface of the sump. Letters on crankshaft: The letters for the allocation of the bearing shells are located on the outer crankshaft web of No.
Page 59 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Example: Crankshaft bearing Letters on cylinder block Letters on crankshaft web Colour marking of bearing shell yellow blue yellow blue blue blue yellow for cylinder block (upper bearing shell) Colour marking of bearing shell...
Page 60 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Letters on crankshaft: The letters for the allocation of the bearing shells are located on the outer crankshaft web of No. 1 cylinder. –...
Page 61 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Crankshaft bearing Letters on crankshaft web Colour marking of bearing shell violet violet violet blue blue violet violet for cylinder block (upper bearing shell) Colour marking of bearing shell violet...
Page 62: Pistons And Conrods
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Pistons and conrods ⇒ “4.1 Assembly overview - pistons and conrods”, page 56 ⇒ “4.2 Checking piston and cylinder”, page 57 ⇒ “4.3 Piston and cylinder dimensions”, page 61 Assembly overview - pistons and conrods 1 - Piston rings ❑...
Page 63: Checking Piston And Cylinder
❑ Piston and cylinder dimensions ⇒ page 61 9 - Piston pin ❑ If difficult to remove, heat piston to 60°C. ❑ Remove and install using drift - VW 222 A- . Checking piston and cylinder Checking piston ring gap ⇒ page 57 Checking ring-to-groove clearance ⇒...
Page 64 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 4.2.3 Checking piston Special tools and workshop equipment required ♦ External micrometre 75 - 100 mm - VAS 6071- Measure pistons approx 15 mm from the lower edge of skirt, at 90°...
Page 65 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note To fit the pistons, the piston fitting tool - T10333- with inserted piston is positioned on the cylinder block so that the straight edge of the higher side of the piston fitting tool -arrow- points to the middle of the cylinder block.
Page 66 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – The pistons for cylinders 2, 4 and 6 must be installed so that the deep valve pockets -2- point to the middle of the cylinder block and the arrows -3- to the vibration damper.
Page 67: Piston And Cylinder Dimensions
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Piston and cylinder dimensions Honing dimen‐ Piston ∅ Cylinder bore ∅ sion Basic dimension 88.945 89.010 4. Pistons and conrods...
Page 68: Cylinder Head, Valve Gear
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 15 – Cylinder head, valve gear Chain drive ⇒ “1.1 Checking valve timing”, page 62 ⇒ “1.2 Removing and installing camshaft adjuster”, page 64 ⇒...
Page 69: Touareg 2010 ➤ , Touareg
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Cams -A- of cylinder 1 must face each other. – Insert camshaft bar - T10068 A- in both shaft grooves. Note The grooves of the camshafts might not be exactly vertical due to the function of camshaft adjusters.
Page 70: Removing And Installing Camshaft Adjuster
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – The gap between markings of camshaft adjuster must be ex‐ actly 16 rollers of camshaft timing chain. If the markings do not align: –...
Page 71 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Counterhold - T10172- with pins - T10172/1- ♦ Torque wrench - V.A.G 1331- ♦...
Page 72 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unclip wiring harness -1-, undo bolt -2- and -3- remove engine lifting eye. – Separate the following connectors: Hall sender - G40- Inlet camshaft control valve 1 - N205- Hall sender 2 - G163- Exhaust camshaft control valve 1 - N318-...
Page 73 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Turn crankshaft from below using counterhold - T10172- in engine direction of rotation to TDC no. 1 cylinder marking. Cams -A- of cylinder 1 must face each other. –...
Page 74 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Insert camshaft bar - T10068 A- in both shaft grooves. If nec‐ essary, move the camshafts back and forth slightly with an open-end spanner.
Page 75 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Mark chain links that are opposite the markings on the cam‐ shaft adjusters. Installation is facilitated by marking the cam‐ shaft timing chain. –...
Page 76 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Place exhaust camshaft adjuster »32A« into camshaft timing chain. Previously counted 16 rollers must lie between teeth at arrow markings »24E« and »32A«. –...
Page 77: Removing And Installing Camshaft Timing Chain
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Turn engine two revolutions in direction of engine rotation and check valve timing. If the markings align: – Hold camshaft which is to be tightened using a 27 mm open- end spanner -arrow-.
Page 78 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing: – Turn engine -at vibration damper- to setting marks. • Ground tooth of drive sprocket -arrow A- must align with bear‐ ing joint. •...
Page 79 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Fit guide rail -A- and, initially, only tighten bolt -2-. Note Some of the camshaft timing chain links are copper coloured. These chain links are to be used as an aid to installation. The 3 copper-coloured chain links next to each other must be placed on the oil pump sprocket.
Page 80: Removing And Installing Oil Pump Drive Timing Chain
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Check position of copper coloured chain links to adjustment markings. Note The copper coloured chain links no longer align with the adjust‐ ment markings once the crankshaft has been turned.
Page 81 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Counter-hold tool - T10172- ♦ Torque wrench - V.A.G 1331- ♦...
Page 82 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Loosen bolt -arrow- for sprockets about 1 full turn. To do this, counterhold vibration damper using counterhold - T10172- . – Turn engine by vibration damper to adjustment markings. •...
Page 83 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew securing bolt for sprockets completely and remove sprockets with timing chain from oil pump. Installing: – Set crankshaft to TDC position. •...
Page 84: Removing And Installing Chain Drive Sprocket For High-Pressure Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – If the camshaft timing chain has not been removed, carefully pull sprocket off oil pump and swing upwards a little. In this position, fit the camshaft timing chain.
Page 85 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove camshaft adjuster for inlet camshaft -1- ⇒ page 64 – Undo and remove bolt -3- for guide rail. – Remove camshaft timing chain from chain drive sprocket. –...
Page 86: Cylinder Head
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Cylinder head ⇒ “2.1 Assembly overview - cylinder head”, page 80 ⇒ “2.2 Removing and installing cylinder head”, page 82 ⇒ “2.3 Removing and installing cylinder head cover”, page 90 ⇒...
Page 87 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Cap ❑ Renew seal if damaged. 2 - Cylinder head cover ❑ Removing and installing ⇒ page 90 3 - 10 Nm ❑...
Page 88: Removing And Installing Cylinder Head
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 22 - Seal ❑ Renew 23 - Cylinder head gasket ❑ Metal gasket. ❑ Renew ❑ Renew cylinder head gasket ⇒ page 82 ❑...
Page 89 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Camshaft bar - T10068 A- ♦ Drip tray for workshop hoist - VAS 6208- ♦ Workshop hoist - VAS 6100- ♦...
Page 90 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing: Caution Observe the following during all assembly work, particularly in the engine compartment due to the restricted space: ♦ Route lines of any kind and cables so that original routing is restored.
Page 91 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Turn crankshaft in engine direction of rotation to TDC marking -arrow-, using counterhold - T10172- . Cams -A- of cylinder 1 must face each other. –...
Page 92 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Only counterhold at camshaft with 27 mm open-end spanner -arrow-. The camshaft bar - T10068 A- must not be fitted when camshaft adjuster is loosened or tightened. –...
Page 93 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Loosen cylinder head bolts in the sequence given starting at the outside and working inwards and then remove completely. – Attach lifting tackle - 3033- as shown and carefully lift off cyl‐ inder head with workshop hoist - VAS 6100- or - V.A.G 1202 A- : Vibration damper end: position 3.
Page 94 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Ensure that dowel sleeves are inserted in the cylinder block in holes 12 and 20. – Apply a 2 mm thick bead of sealant - D 176 501 A1- onto joint between cylinder block and sealing flange as shown -arrows-.
Page 95 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Apply locking fluid - D 197 300 A2- to each cylinder head bolt in bolt head contact surface -arrow-, insert bolts. Note The locking fluid is used for sealing the cylinder head bolt.
Page 96: Removing And Installing Cylinder Head Cover
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Place camshaft timing chain »tightly« onto sprocket of high- pressure pump and then bolt-on the guide rail -arrow-. Further assembly is basically a reverse of the dismantling se‐ quence.
Page 97 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing: – Remove ignition coils with output stages ⇒ page 272 – Remove upper part of intake manifold ⇒ page 236 Note Seal intake ports in intake manifold and in cylinder head with a clean cloth.
Page 98: Assembly Overview - Mechanical Vacuum Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: – Apply a small amount of sealant - D 454 300 A2- to cover at marked positions -arrows-. – Fit cylinder head cover and tighten equally from inside out -1 to 17-.
Page 99: Removing And Installing Mechanical Vacuum Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Bearing shaft ❑ The splines fit in only one position into the drive sprocket. 2 - Cover ❑ Can be renewed with engine removed 3 - Securing bolt ❑...
Page 100: Installing Cover Oil Seals
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull off vacuum line -A-. – Remove securing bolts -arrows-. – Carefully pull vacuum pump from cylinder head. Installing: – Check sealing ring in vacuum pump -A- for damage. If the seal is damaged, the vacuum pump must be renewed.
Page 101: Checking Compression
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Fitting sleeve - 3253/6- from assembly tool - 3253- . Installing: – Do not lubricate seals. – Install seal with fitting sleeve - 3378- in cover -1- and pull in flush using fitting sleeve - 3253/6- from assembly tool - 3253- .
Page 102: Spark Plugs
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Spark plug socket - 3122 B- ♦ Puller - T10095 A- ♦ Assembly tool - T10118- ♦...
Page 103 CGRA, CMTA 11.0 … 13.0 max. 3.0 – Insert spark plugs using spark plug socket - 3122 B- and tight‐ en to 18 Nm. – Now install ignition coils with output stage.
Page 104 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – To install, insert ignition coil with output stage into respective spark plug hole so that the flat sides of connectors fit with each other -arrows-.
Page 105: Valve Gear
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Valve gear ⇒ “3.1 Assembly overview - valve gear”, page 99 ⇒ “3.2 Camshafts, checking axial clearance”, page 101 ⇒ “3.3 Assembly overview - timing housing”, page 102 ⇒...
Page 106 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ❑ Before installing valve timing housing, check strainer for soiling ⇒ page 102 ❑ Removing and installing ⇒ page 105 Removing and installing camshafts. 7 - Bolts of valve timing housing.
Page 107: Camshafts, Checking Axial Clearance
24 - Valve spring plate 25 - Valve cotters Camshafts, checking axial clearance Special tools and workshop equipment required ♦ Universal dial gauge holder - VW 387- ♦ Dial gauge Test sequence Perform measurements with support elements and roller rocker fingers removed.
Page 108: Assembly Overview - Timing Housing
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Assembly overview - timing housing 1 - Seal ❑ Renew 2 - Guide rail: is clipped into valve timing housing 3 - Valve timing housing 4 - Inlet camshaft control valve 1 - N205- ❑...
Page 109: Removing And Installing Camshaft Control Valves
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing camshaft control valves Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1783- ♦ TORX bit set - V.A.G 1766- ♦...
Page 110 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Before removing connectors, mark each connector and compo‐ nent to which it belongs. – Disconnect connectors from the following components of cov‐ ♦...
Page 111: Removing And Installing Camshaft
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew securing bolts for camshaft control valves approx. 3 mm (5 turns) with socket - T10072- -arrows-. – Pull camshaft control valve out of seat in valve timing housing against loosened bolts.
Page 112 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦ Torque wrench - V.A.G 1332- ♦ Camshaft bar - T10068 A- ♦...
Page 113 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Undo bolts -arrows- from valve timing housing and pull valve timing housing off cylinder head. – Lay camshaft timing chain aside. A - Inlet camshaft –...
Page 114 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Procedure: – Turn crankshaft using counterhold - T10172- in engine direc‐ tion of rotation to TDC No. 1 cylinder. – Lightly coat contact surfaces of bearing caps 7 and 8 with uni‐ versal grease - G 052 735 A2- .
Page 115 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 A - Inlet camshaft – Tighten bearing caps 5 and 9 alternately and diagonally to 5 Nm + / 8 turn (45°) further. –...
Page 116: Camshaft Identification
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Install cover, start all securing bolts -arrows- and tighten light‐ – Then tighten all securing bolts. Specified torque ⇒ page 80 – Install vacuum pump ⇒...
Page 117: Inlet And Exhaust Valves
Renewing valve stem seals Special tools and workshop equipment required ♦ Valve lever - VW 541/1 A- with press tool - VW 541/6- ♦ Valve assembly device - 2036- with adapter plates - 2036/1- ♦ Spark plug socket - 3122 B- ♦...
Page 118 – Screw adapter - T40012/1- into spark plug thread, connect to compressed air line with commercially available adapter and apply constant pressure. At least 6 bar. – Remove valve springs using valve lever - VW 541/1 A- and press tool VW 541/6 . Note Tight valve cotters can be loosened by tapping lightly on assem‐...
Page 119: Valve Dimensions
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – To prevent damage to new valve stem seals, place plastic sleeve -A- on valve stem. – Lubricate sealing lip of valve stem oil seal -B-, place it in the valve stem oil seal fitting tool - 3365- and push carefully onto valve guide.
Page 120: Reworking Valve Seats
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Universal dial gauge holder - VW 387- ♦ Dial gauge Test sequence – Insert new valve into guide. The end of the valve stem must be flush with the guide.
Page 121 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Measure distance -a- between end of valve stem and upper edge of cylinder head. – Calculate maximum permissible reworking dimension from measured distance -a- and minimum dimension Minimum dimension: Short inlet valve 31.8...
Page 122: Lubrication
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 17 – Lubrication Sump, oil pump ⇒ “1.1 Assembly overview - sump/oil pump”, page 116 ⇒ “1.2 Engine oil:”, page 118 ⇒ “1.3 Removing and installing oil pan”, page 119 ⇒...
Page 123 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - 6 Nm ❑ Secured to intake mani‐ fold. 2 - Guide tube ❑ for oil dipstick ❑ Secured with bolt to in‐ take manifold.
Page 124: Engine Oil
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 14 - Oil pipe 15 - 8 Nm ❑ Install with locking fluid 16 - Baffle plate 17 - Oil drain plug, 30 Nm ❑...
Page 125: Removing And Installing Oil Pan
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Test conditions • Engine oil temperature min. 60 °C. • Vehicle is level. • Wait a few minutes after switching engine off to allow oil to flow back into sump.
Page 126 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Used oil collector and extractor - VAS 6622- ♦ Bit XZN 8 - T40159- ♦ Sealant - D 176 501 A1- ♦ Hand drill with plastic brush ♦...
Page 127 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolt -arrow- on retainer for ATF lines. – Disconnect electrical connector -2- on oil level and oil temper‐ ature sender - G266- . –...
Page 128: Removing And Installing Oil Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: Note Check the expiry date of the sealant. ♦ The sump must be installed within 5 minutes of applying sili‐ ♦ cone sealing compound. –...
Page 129 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Loosen bolt -arrow- for sprockets about 1 full turn. To do this, counterhold vibration damper using counterhold - T10172- . – Turn engine by vibration damper to adjustment markings. •...
Page 130 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew securing bolt for sprockets completely and remove sprockets with timing chains from oil pump. – Unscrew oil pump securing bolts -arrows-. –...
Page 131 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Set crankshaft to TDC position. • Ground tooth of drive sprocket -arrow- must align with bearing joint. – Now turn oil pump shaft -1- with flat side -arrow- horizontal to mark -2- on oil pump.
Page 132 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Carefully pull sprocket off oil pump and swing upwards a little. In this position, fit the camshaft timing chain. The marking made during removal must align. –...
Page 133 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Recheck adjustment markings. • Ground tooth of drive sprocket -arrow A- must align with bear‐ ing joint. • The marked hole -arrow B- must be in line with the mark on the oil pump.
Page 134: Oil Filter, Oil Pressure Switch
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Oil filter, oil pressure switch ⇒ “2.1 Removing and installing oil spray jet”, page 128 ⇒ “2.2 Assembly overview - oil filter housing”, page 128 ⇒...
Page 135 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Oil drain plug, 10 Nm ❑ Use flexible funnel - VAS 6675- to catch oil. 2 - Seal ❑ Renew ❑ Lubricate before as‐ sembling.
Page 136: Removing And Installing Oil Filter Housing, Engine Support
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing oil filter hous‐ ing, engine support Used oil collector and extractor - VAS 6622 A- Removing – Support engine in its installation position ⇒...
Page 137: Removing And Installing Oil Pressure Switch F1
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove noise insulation at front -1- and rear -2-. – Place used oil collection and extraction unit - VAS 6622 A- under engine. –...
Page 138 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Oil pressure tester - V.A.G 1342- ♦ Adapter - V.A.G 1342/14- ♦ Voltage tester - V.A.G 1527 B- ♦...
Page 139 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Checking oil pressure switch: – Remove oil pressure switch - F1- ⇒ Item 12 (page 129) screw into tester. – Screw oil pressure tester - V.A.G 1342- into oil filter housing in place of oil pressure switch using adapter - V.A.G 1342/14- .
Page 140 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Renew oil pump ⇒ page 122 If the specification is exceeded: – Check oil channels. – If necessary, renew oil pump ⇒ page 122 Rep.
Page 141: Cooling
⇒ “1.1 Coolant hose connection diagram”, page 135 ⇒ “1.2 Vacuum hose connection diagram”, page 137 ⇒ “1.3 Assembly overview - vacuum hoses”, page 138 ⇒ “1.4 Assembly overviews - cooling system”, page 138 Coolant hose connection diagram 1. Cooling system (engine code CGRA)
Page 142: Touareg 2010 ➤ , Touareg
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Coolant expansion tank 2 - Coolant circulation pump 2 - V178- ❑ Removing and installing ⇒ page 149 3 - Shut-off valve for ATF pre‐ heater ❑...
Page 143: Vacuum Hose Connection Diagram
8 - Non-return valve 9 - Intake manifold 10 - Non-return valve 11 - Brake servo 12 - Non-return valve 13 - Mechanical vacuum pump 14 - Coolant pump 15 - Coolant regulation valve - N515- 1. Cooling system (engine code CGRA)
Page 144: Assembly Overview - Vacuum Hoses
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Assembly overview - vacuum hoses 1 - Coolant regulation valve - N515- 2 - Coolant pump ❑ Check diaphragm in coolant pump for leaks using hand vacuum pump - VAS 6213- .
Page 145 7 - Coolant regulation valve - N515- 1.4.2 Cooling system - assembly overview part 2 Renew O-rings and seals. Pull plug-in connector to make sure they are securely connected. Specified torques: Bolts, M6: 10 Nm Bolts, M8: 20 Nm 1. Cooling system (engine code CGRA)
Page 146 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - ATF preheater ❑ Removing and installing ⇒ Rep. gr. 37 2 - Cylinder block shut-off valve ❑ To remove, remove centre plenum chamber bulkhead ⇒...
Page 147 6 - Thermostat housing ❑ Removing and installing ⇒ page 150 7 - Union ❑ For top of radiator. 8 - Non-return valve ❑ in coolant hose 9 - Union ❑ For bottom of radiator 1. Cooling system (engine code CGRA)
Page 148: Cooling System (Engine Code Cmta)
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Cooling system (engine code CMTA) ⇒ “2.1 Coolant hose connection diagram”, page 142 ⇒ “2.2 Assembly overview - cooling system, engine side, front and rear”, page 142 ⇒...
Page 149: Assembly Overview - Cooling System, Engine Side, Left
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - To top of expansion tank 2 - To connection on cylinder head. 3 - Electric coolant pump 4 - From heat exchanger 5 - To heat exchanger 6 - To top of radiator 7 - Front coolant pipe...
Page 150 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Coolant pipe ❑ Bolted to intake mani‐ fold with 6 Nm. 2 - Coolant pipe ❑ With thermostat hous‐ 3 - Electric coolant pump 4 - Engine oil cooler ❑...
Page 151: Coolant Pump And Thermostat
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Coolant pump and thermostat Caution Observe the following during all assembly work, particularly in the engine compartment due to the restricted space: ♦ Route lines of any kind and cables so that original routing is restored.
Page 152: Assembly Overview - Coolant Pump And Thermostat
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Cooling system is pressurized when engine is warm. If nec‐ ♦ essary, release pressure before carrying out repairs. Hose connections are secured with spring-type clips. In case ♦...
Page 153 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - 10 Nm 2 - To connecting piece be‐ tween recirculation pump - V55- and expansion tank 3 - Union 4 - Seal ❑...
Page 154: Removing And Installing Coolant Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing coolant pump Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1331- ♦ Drip tray - V.A.G 1306- or drip tray - VAS 6208- Removing: –...
Page 155: Removing And Installing Coolant Circulation Pump 2 V178
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove coolant pump securing bolts through holes in belt pulley -arrows- and remove coolant pump. If coolant pump must be renewed: – Remove coolant pump belt pulley. To do this, counterhold belt pulley with a drift (commercially available).
Page 156: Removing And Installing, Checking Thermostat
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Check coolant level in expansion tank. Replenish if necessary. – Check coolant for air bubbles ⇒ page 161 Removing and installing, checking ther‐ mostat Special tools and workshop equipment required ♦...
Page 157: Removing And Installing Temperature Sender For Engine Temperature Regulation G694
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolts -arrows- and remove coolant connection with coolant hose. – Remove thermostat from coolant pipe. Installing: Note There should be a metal sleeve -arrow- in the coolant connection. If this is missing, the coolant connection must be replaced.
Page 158 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ M8x50 bolt Removing: – Press tensioning pulley in -direction of arrow- using a suitable screwdriver. – In the non-tensioned position, screw a M8×50 bolt into the threaded hole -A-.
Page 159 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – There must be the following components on the temperature sender - G694- . Support washer O-ring Note If the O-ring and support washer have been left in the cylinder head, they must be pulled out with a wire.
Page 160: Coolant
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Coolant WARNING The cooling system is under pressure when the engine is hot! Danger of scalding by steam and hot coolant. Cover filler cap on expansion tank with a cloth and open care‐ fully to release pressure.
Page 161: Draining Cooling System (Vehicles With One Heat Exchanger)
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull off plug-in connector -arrow- on lower right of cooler. Draining cooling system (vehicles with one heat exchanger) Note Draining cooling system (vehicles with two heat exchangers) ⇒...
Page 162: Draining Cooling System (Vehicles With Two Heat Exchangers)
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Drain off engine coolant pipes: – Open clamps and pull off coolant hoses -A- and -B-. – Extend the line -B- with a suitable hose -2- so that it ends in drip tray for workshop hoist - VAS 6208- .
Page 163 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Drip tray for workshop hoist - VAS 6208- ♦ Hose extension ∅ 20 mm ♦ 2 x dummy plugs ∅ 20 mm ♦...
Page 164: Filling With Coolant
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Filling with coolant Caution If large components (e.g. engine, radiator etc.) are to be re‐ moved/installed, it is absolutely necessary to drain the cooling system ⇒...
Page 165 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note The water used for mixing has a major influence on the effec‐ ♦ tiveness of the coolant. Because the water quality differs from country to country and even from region to region, the quality of the water to be used in the cooling system has been speci‐...
Page 166 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Screw adapter for cooling system tester - V.A.G 1274/8- onto coolant expansion tank. – Attach cooling system charge unit - VAS 6096- to adapter - V.A.G 1274/8- .
Page 167: Checking Filling Quality
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Check coolant level in expansion tank. Top up or extract as necessary. – Check coolant for air bubbles ⇒ page 161 Checking filling quality Note It is necessary to make sure that there is no air in the cooling system.
Page 168: Checking Cooling System For Leaks
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Fit cooling system tester - V.A.G 1274 B- with adapter - V.A.G 1274/8- to coolant expansion tank. – Build up pressure of approx. 1.0 bar using hand pump of cool‐ ing system tester.
Page 169 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Adapter for cooling system tester - V.A.G 1274/9- Procedure: • Engine at operating temperature. WARNING The cooling system is under pressure when the engine is hot! Danger of scalding by steam and hot coolant.
Page 170: Radiator And Radiator Fans
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Radiator and radiator fans ⇒ “5.1 Assembly overview - radiator and radiator fan”, page 164 ⇒ “5.2 Removing and installing radiator module”, page 165 ⇒...
Page 171: Removing And Installing Radiator Module
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Connecting coolant hose with plug-in connector – Remove old O-ring -2- in coolant hose -3-. – Moisten new O-ring with coolant and insert into coolant hose. –...
Page 172 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Spring-type clip pliers - VAS 6362- ♦ Hose clamps to 25 mm - 3094- Removing: Note The radiator module consists of a radiator for coolant, a cooler ♦...
Page 173 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Disconnect coolant hose at bottom of radiator (pull out retain‐ ing clip). – Clamp off hoses for power-assisted steering and pull off. –...
Page 174 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Reach in through the lowest air grill to unscrew bolts -arrow- (3 bolts) of air guide. – Unscrew bolt -arrow- next to headlights on left and right. –...
Page 175 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Insert radiator module into the radiator mountings at top -A- and push in locking bolt -B-. – Insert lower side radiator mounting into radiator module and tighten.
Page 176: Removing And Installing Radiator Cowl
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Fit radiator grille -1- ⇒ Rep. gr. 66 . – Install number plate carrier -2- and centre air intake grille -3- ⇒ Rep. gr. 63 . Perform further installation in reverse order, paying attention to the following: Note...
Page 177: Dismantling Cooler Module
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Press in clips -arrows- on both sides of cowl and take cowl out upwards. Installing: Install in reverse order of removal. Dismantling cooler module Note The radiator module consists of a radiator for coolant, a condens‐...
Page 178 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolts -arrows- and remove bracket -1- and then swing out power-assisted steering oil cooler. – Remove clamps -A-, lift condenser a little and remove from radiator in direction of arrow.
Page 179: Fuel Supply System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 20 – Fuel supply system Safety precautions ⇒ “1.1 Safety regulations for working on fuel supply”, page 173 Safety regulations for working on fuel supply Caution For safety reasons, when the battery is not disconnected, the...
Page 180: Parts Of Fuel Supply System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Parts of fuel supply system Caution Observe the following during all assembly work, particularly in the engine compartment due to the restricted space: ♦...
Page 181: Rules For Cleanliness
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Rules for cleanliness When working on the fuel supply/injection system, pay careful at‐ tention to the following “5 rules”: ♦ Thoroughly clean all joints and surrounding areas before dis‐ mantling.
Page 182 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Fuel tank filler neck ❑ With connection for earth cable to body. ❑ Ensure firm seating ❑ Screw onto body to 10 2 - Breather line ❑...
Page 183: Assembly Overview - Fuel Delivery Unit, Fuel Gauge Sender And Suction Jet Pumps
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Individual flange parts, right side 1 - Earth cable 2 - Connector for fuel pump 3 - Connector for fuel gauge sender - G- 4 - From fuel filter.
Page 184 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Breather line ❑ blue ❑ Ensure firm seating 2 - Fuel supply line ❑ black ❑ Ensure firm seating 3 - Connector ❑...
Page 185: Removing, Installing And Renewing Fuel Filter
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ❑ For fuel delivery unit. ❑ For fuel gauge sender - G- ❑ Always renew flange seal. ❑ Individual parts ⇒ page 177 ❑...
Page 186 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Fold right-hand carpet cut-out to the side. – Remove securing nuts -1 to 4- of flange cover. – Remove flange cover. – Release connector -arrow- from flange of fuel filter. –...
Page 187: Emptying Fuel Tank
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull fuel lines -1- and -2- off fuel filter housing. Note To do this, press buttons on line couplings. – Remove fuel filter out of opening in fuel tank. –...
Page 188 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Special wrench - T10202- Caution Risk of damage to the flaps in fuel filler neck by suction hose of fuel extractor! The fuel tank may only be drained via the flanges.
Page 189 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Detach breather line -1-. Note Release connection by pressing button on line coupling. WARNING The fuel line is under pressure. Fuel poses danger of injury to eyes and skin. Wear protective goggles and protective clothing to avoid injury and contact with the skin.
Page 190: Removing And Installing Fuel Gauge Sender 2 G169 And Suction-Jet Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Use special socket - T10202- to tighten locking ring to 145 Nm. Note Ensure that connectors and fuel hose connections are fitted se‐ curely.
Page 191 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unclip fuel gauge sender 2 - G169- -1- and pull out of fuel tank. – To do this, press locking lug -1-. Proceed as follows if the suction-jet pumps are to be removed: –...
Page 192 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Detach breather line -1-. Note Release connection by pressing button on line coupling. WARNING The fuel line is under pressure. Fuel poses danger of injury to eyes and skin. Wear protective goggles and protective clothing to avoid injury and contact with the skin.
Page 193 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unclip black supply/filler hose -1- and -2- from fuel delivery unit housing. – Detach fuel supply line -3- from suction-jet pumps. Note Press in securing ring to release fuel line.
Page 194: Removing And Installing Fuel Delivery Unit And Fuel Gauge Sender G
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Use special socket - T10202- to tighten locking ring to 145 Nm. Note Ensure that connectors and fuel hose connections are fitted se‐ curely.
Page 195 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – On left side, remove flange with fuel filter ⇒ page 179 – Then, fold right-hand carpet cut-out to the side. – Remove securing nuts -1 to 4- of flange cover. –...
Page 196 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull connector -1- of fuel pump off flange. – Pull connector -2- for fuel gauge sender off flange. – Remove sender flange. –...
Page 197: Removing And Installing Fuel Tank With Attached Components
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Use special socket - T10202- to tighten locking ring to 145 Nm. Note Ensure that connectors and fuel hose connections are fitted se‐ curely.
Page 198 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Special tools and workshop equipment required ♦ Fuel extractor - VAS 5190- ♦ Special wrench - T10202- ♦ Torque wrench - V.A.G 1331- ♦...
Page 199 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Undo fastening bolts -1- of filler neck and pull off earth wire -2-. – Remove rear bench seat ⇒ General body repairs, interior; Rep.
Page 200 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Fold left-hand carpet cut-out to the side. – Remove securing nuts -1 to 4- of flange cover. – Remove flange cover. – Pull connector -arrow- off sender flange. –...
Page 201 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove securing bolt for filler neck -arrow- in wheel housing. – Pull off breather pipes on activated charcoal filter ⇒ page 207 –...
Page 202: Checking Fuel Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Checking fuel pump ⇒ “3.1 Checking fuel pressure”, page 196 ⇒ “3.2 Checking holding pressure”, page 200 Special tools and workshop equipment required ♦...
Page 203 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull fuel supply hose -arrow- off fuel supply line. – Connect pressure tester - VAS 6550- with hose - VAS 6550/2- to connecting nipple - VAS 6550/3-1- and hose - VAS 6550/3-2- as shown.
Page 204 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Open shut-off taps “A” and “B” of pressure tester - VAS 6550- and open in flow direction. – Close shut-off valve “C”. –...
Page 205 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull off fuel supply line -2-. Note Release connection by pressing button on hose coupling. – Connect pressure tester - VAS 6550- to connecting line - VAS 6550/3-4- and connecting line - VAS 6550/3-3- as shown.
Page 206: Checking Holding Pressure
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note When the pressure tester - VAS 6550- is to be removed, open the shut-off tap “C” and release remaining pressure. To do this, hold the hose of the shut-off tap “C”...
Page 207 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note When the pressure tester - VAS 6550- is to be removed, open the shut-off tap “C” and release remaining pressure. To do this, hold the hose of the shut-off tap “C”...
Page 208: Electronic Power Control (Epc)
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Electronic power control (EPC) ⇒ “4.1 Assembly overview - accelerator”, page 202 Assembly overview - accelerator 1 - Mounting bracket 2 - Connector ❑...
Page 209: Activated Charcoal Filter System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Activated charcoal filter system ⇒ “5.1 Assembly overview - activated charcoal filter system”, page ⇒ “5.2 Checking fuel system for leaks”, page 203 Assembly overview - activated charcoal filter system 1 - Breather line ❑...
Page 210 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Tester - V.A.G 1371- Procedure: – Remove wheel and rear right wheel housing liner. – Disconnect breather line -arrow- to solenoid valve in engine compartment.
Page 211 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Regulate the pressure to 35 mbar with valve -A-. When the pressure has stabilised, it must not drop below 30 mbar after 5 minutes.
Page 212: Activated Charcoal Filter System (Vehicles For Usa And Canada)
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Activated charcoal filter system (ve‐ hicles for USA and Canada) ⇒ “6.1 Assembly overview - activated charcoal filter system”, page ⇒ “6.2 Checking fuel system for leaks”, page 208 Function Fuel vapour forms above the surface of the fuel in the tank;...
Page 213: Assembly Overview - Activated Charcoal Filter System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Hose connections are secured with either spring-type or ♦ clamp-type clips. Use spring-type clip pliers - VAS 6340- for installation of ♦ spring-type clips or space-saving hose clip pliers - VAS 6362- .
Page 214: Checking Fuel System For Leaks
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Checking fuel system for leaks Special tools and workshop equipment required ♦ Fuel system tester (so-called smoke tester) - KLI 9210- ♦ Adapter hose - KLI 9210/57- ♦...
Page 215 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – In engine compartment, disconnect breather line -arrow- to activated charcoal filter solenoid valve 1 - N80- . – Connect adapter hose - KLI 9210/57- between activated char‐ coal filter solenoid valve 1 - N80- and breather line as illustra‐...
Page 216 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Connect vehicle diagnostic tester to vehicle. – Start engine and run at idling speed. – On vehicle diagnostic tester, select operating mode Guided functions –...
Page 217 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Set valve -D- to “Test”. Set the available pressure to 10 in. H2O (25 mbar). – Observe pressure gauge -C- and flow meter -E-. When the throughput quantity decreases and the pressure increases to 10 in.
Page 218 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Connect fuel system tester - KLI 9210- to vehicle battery. – Remove rear right wheel housing liner. – Clamp off hose between fuel system diagnostic pump - V144- ⇒...
Page 219 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Activated charcoal filter 2 - Location of adapter hose - KLI 9210/57- ❑ For leak detection in fuel system 3 - Activated charcoal filter sol‐ enoid valve 1 - N80- 4 - Breather line ❑...
Page 220 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note The fuel system diagnostic pump - V144- is fitted in the rear right wheel housing behind the wheel housing liner. – Remove rear right wheel and wheel housing liner. –...
Page 221: Mixture Preparation - Injection
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 24 – Mixture preparation - injection Injection system ⇒ “1.1 General notes on the injection system”, page 215 ⇒ “1.2 Rules for cleanliness”, page 215 ⇒...
Page 222: Technical Data
(for example in toolboxes). ♦ If system is open: do not use compressed air if possible. Try not to move the vehicle. Technical data Engine code CGRA, CMTA Idling check Idling speed 600 … 800 Engine control unit...
Page 223: Injectors
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Injectors ⇒ “2.1 Assembly overview - fuel rail with high-pressure pump and injectors”, page 217 ⇒ “2.2 Removing and installing injectors”, page 221 ⇒...
Page 224 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - 30 Nm ❑ Observe assembly markings 2 - Fuel pressure sender for low-pressure - G410- ❑ 15 Nm 3 - Fuel supply hose ❑...
Page 225 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 12 - 22 Nm 13 - Fuel pressure sender - G247- ❑ 22 Nm ❑ Checking ⇒ page 243 ❑ Before installing, coat front sealing taper and threads with clean engine oil. 14 - Fuel distributor ❑...
Page 226 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 24 - Connecting pipe ❑ 28 Nm ❑ Make sure that fuel pipe does not touch other components! ❑ To install, first tighten union nuts hand tight. ❑...
Page 227: Removing And Installing Injectors
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 2.1.2 Assembly overview - injectors for cylinders 2, 4 and 6 1 - O-ring ❑ Renew ❑ Before installing, mois‐ ten lightly with clean en‐ gine oil.
Page 228 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Torque wrench - V.A.G 1331- ♦ Tool set - T10133- Removing: – Remove upper part of intake manifold ⇒ page 236 Injectors for cylinders 1, 3 and 5 –...
Page 229 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Then insert puller - T10133/15- into groove -arrow- on injector. Note The spring element -arrow- must not be removed before removing the injectors. –...
Page 230 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: – Clean injector bores in cylinder head thoroughly with a nylon brush - T10133/4- . – Renew injector O-ring, support washer, spring element and combustion chamber seal ⇒...
Page 231: Renewing Seals On Injectors
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Renewing seals on injectors Note The »long« injectors for cylinders No. 1, 3 and 5 must not be ♦ separated. The combustion chamber seal (Teflon) on the injector must ♦...
Page 232 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Turn assembly sleeve - T10133/6- around (knurl no longer points to seal), and push seal -1- to end of assembly cone - T10133/5- .
Page 233 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull spring element -1- off injector and replace with retaining plate - T10133/12- . – Place new support washer -1- onto assembly cone - T10133/13- and position onto injector as shown.
Page 234 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note The combustion chamber seal (Teflon) -arrow- must not be ♦ oiled to install the injector. Also renew the seal ⇒ Item 22 (page 219) with the injectors for ♦...
Page 235: Air Filter
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Air filter ⇒ “3.1 Assembly overview - air filter”, page 229 ⇒ “3.2 Removing and installing air filter housing”, page 229 ⇒ “3.3 Removing and installing air filter element”, page 231 Assembly overview - air filter 1 - Air duct ❑...
Page 236 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Release lever - 80 - 200- Removing: – Remove air filter element ⇒ page 231 – Remove front right wheel housing liner ⇒ Rep. gr. 66 . –...
Page 237: Removing And Installing Air Filter Element
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing air filter ele‐ ment Removing: – Remove air hose -2-, loosen hose clip -1- for this. – Open retaining clips -arrows-. –...
Page 238 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove air filter element -arrow-. Installing: Note Always use Genuine part for air filter element. ♦ A clean air filter housing is essential. ♦...
Page 239: Intake Manifold
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Intake manifold ⇒ “4.1 Assembly overview - intake manifold”, page 233 ⇒ “4.2 Checking vacuum unit for intake manifold flap”, page 234 ⇒ “4.3 Removing and installing intake manifold upper part”, page ⇒...
Page 240: Checking Vacuum Unit For Intake Manifold Flap
11 - 10 Nm 12 - Vacuum line ⇒ “1.2 Vacuum hose connection diagram”, page 137 CGRA only ⇒ “1.3 Assembly overview - vacuum hoses”, page 138 CGRA only 13 - Intake manifold flap air flow control valve - N316- ⇒...
Page 241 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Hand operated vacuum pump - VAS 6213- ⇒ “1.2 Vacuum hose connection diagram”, page 137 ⇒ “1.3 Assembly overview - vacuum hoses”, page 138 Condition •...
Page 242: Removing And Installing Intake Manifold Upper Part
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Connect hand operated vacuum pump to vacuum unit -arrow-. – Operate hand vacuum pump several times. The operating rod must move in -direction of arrow-. –...
Page 243 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unclip cover rail for ignition cable harness -arrows- and re‐ move forwards from retaining lugs -A-. – Position assembly tool - T10118- on locking button -arrow- and carefully pull off all connectors of ignition coils with output stage .
Page 244 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Detach coolant hoses, unscrew bolts, remove bracket and pull vacuum hose off. – Unscrew bolts and remove intake manifold. Note Block off intake ports in lower part of cylinder head with a clean cloth.
Page 245: Removing And Installing Lower Part Of Intake Manifold With Fuel Rail
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – First tighten bolts connecting upper and lower parts of intake manifold uniformly from inside out -1 to 5-. Specified torque: 10 Nm –...
Page 246 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing: Note Note safety precautions before beginning work ⇒ page 173 ♦ Observe rules for cleanliness ⇒ page 215 ♦ If the fuel rail is removed, the injector O-ring, support washer, ♦...
Page 247 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Undo bolts of fuel rail for cylinders 2, 4, and 6 -arrows-. – Carefully pull fuel rail off injectors. – Unscrew securing bolts for lower part of intake manifold/cyl‐ inder head -arrows- using socket Torx T30 - T10347- .
Page 248: Removing And Installing Throttle Valve Module J338
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Install connecting pipe of fuel rail. Note First tighten union nuts for connection pipe hand tight, then ♦ tighten to specified torque. Make sure that the connecting pipe does not touch any other ♦...
Page 249: Senders And Sensors
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Senders and sensors ⇒ “5.1 Checking fuel pressure sender G247 ”, page 243 Checking fuel pressure sender - G247- Special tools and workshop equipment required ♦...
Page 250 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Pull connector off fuel pressure sender -A- and remove fuel pressure sender using open ring spanner. – Unscrew plug -2- and screw fuel pressure sender - G247- into tester - VAS 6394/1- .
Page 251 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Switch on tester - VAS 6394/1- to do this, press button -A- once briefly. Note When button -A- is pressed for 2 seconds, the illumination will ♦...
Page 252: Engine Control Unit
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Engine control unit ⇒ “6.1 Removing and installing engine control unit J623 ”, page 246 Removing and installing engine control unit - J623- Note If engine control unit is to be renewed, connect ⇒...
Page 253 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew bolts and remove engine control unit upwards. Note The shear-head bolt threads are coated with locking compound. Heating the shear-head bolt with a hot air blower releases the locking effect of the locking compound.
Page 254: High-Pressure Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 High-pressure pump ⇒ “7.1 Assembly overview - high-pressure pump”, page 248 ⇒ “7.2 Removing and installing high-pressure pump”, page 249 Assembly overview - high-pressure pump Note Never dismantle the high-pressure pump.
Page 255: Removing And Installing High-Pressure Pump
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 7 - Bolt ❑ 10 Nm Removing and installing high-pressure pump Special tools and workshop equipment required ♦ Insert tool - T10347- ♦ Socket - T10456- Removing: –...
Page 256 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Unscrew coolant pipe from intake manifold -arrows-. – Unclip wiring harness -1-, undo bolt -2- and -3- remove engine lifting eye. – Remove low-pressure hose -1-. Remove high-pressure line -2- using socket - T10456- .
Page 257 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: – Check plunger -1- for damage, renew if necessary. Insert oiled plunger along guide -2- correctly into cylinder head. – Slowly turn engine by vibration damper in engine's direction of rotation.
Page 258 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Tighten high-pressure pipe -A- using socket - T10456- uni‐ formly, while counterholding the high-pressure pipe in -direction of arrow-. Make sure high-pressure hose -A- and low-pressure hose -B- do not touch each other after bolts have been tightened.
Page 259: Exhaust System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 26 – Exhaust system Exhaust manifold ⇒ “1.1 Assembly overview - exhaust manifold”, page 253 ⇒ “1.2 Removing and installing exhaust manifold”, page 253 Assembly overview - exhaust manifold 1 - Seal ❑...
Page 260 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Note Attach cable ties in all the same places when installing. – Detach hoses -1- and -2- and remove air pipe -arrows-. – Separate electrical connector -1- on throttle valve module - J338- .
Page 261 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Undo bolt for catalytic converter of exhaust bank 2 -arrow- from below. – Undo bolts for catalytic converter of exhaust bank 1 -arrow- from below.
Page 262: Silencers And Catalytic Converters
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Silencers and catalytic converters ⇒ “2.1 Assembly overview - catalytic converter”, page 256 ⇒ “2.2 Assembly overview - silencers”, page 258 ⇒ “2.3 Separating centre and rear silencers”, page 259 ⇒...
Page 263 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ❑ When re-using the old Lambda probe, grease thread with high-temperature paste - G 052 112 A3- ; the paste must not get into the slots of the probe body. ❑...
Page 264: Assembly Overview - Silencers
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Position of double clamp – Fit double clamp as shown and tighten to 20 Nm. Assembly overview - silencers 1 - Bolts ❑ 23 Nm 2 - Mounting ❑...
Page 265: Separating Centre And Rear Silencers
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 11 - Mounting ❑ Renew if damaged 12 - Bolts ❑ 23 Nm 13 - Tailpipe ❑ Renewing ⇒ page 260 14 - Rear silencer ❑...
Page 266: Replacing Tail Pipes
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – When installing, position clamps -arrows- in centre of cutting location. – Install clamps so that the bolt ends do not protrude beyond bottom of clamp.
Page 267 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 ♦ Engine and gearbox jack - V.A.G 1383 A- ♦ Gearbox support - T10337- Removing: Proceed as follows: – Vehicles with air suspension: Activate jacking mode ⇒ Rep. gr.
Page 268 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove vacuum lines at intake manifold as follows: 1 - For activated charcoal filter, press release buttons 3 - For brake servo Note -Item 2- and -arrow- can be disregarded.
Page 269 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove noise insulation ⇒ General body repairs, exterior; Rep. gr. 50 ; Assembly overview - noise insulation . – Unbolt bracket for noise insulation -arrows-. –...
Page 270 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Support gearbox with engine and gearbox jack - V.A.G 1383 A- and attached gearbox support - T10337- as shown in dia‐ gram. –...
Page 271: Aligning Exhaust System Free Of Stress
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Right-hand drive: – Unscrew bolts -arrows- and remove bracket -A-. All vehicles: Caution Risk of damage to flexible joint. ♦ Do not allow the flexible joint to kink by more than 10°. ♦...
Page 272: Checking Exhaust System For Leaks
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 • Front mounting: dimension -a- = 2 mm • Centre mounting: dimension -a- = 15 mm • Rear mounting: dimension -a- = 12 mm –...
Page 273 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Lambda probes Lambda probe connectors Connector Lambda probe Heating 4-pin, Lambda probe 2 after Lambda probe 2 heater brown catalytic converter - after catalytic converter - G131- Z30- 6-pin,...
Page 274 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – Remove Lambda probes with Lambda probe open ring span‐ ner set - 3337- . Lambda probe - G39- (exhaust bank 1, probe 1) Lambda probe after catalytic converter - G130- (exhaust bank 1, probe 2) Lambda probe 2 - G108- (exhaust bank 2, probe 1)
Page 275: Ignition System
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 28 – Ignition system Ignition system ⇒ “1.1 General notes on ignition system”, page 269 ⇒ “1.2 Assembly overview - ignition system”, page 269 ⇒...
Page 276: Puller - T10095 A
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 1 - Ignition coil with output stage - N70, N127, N291, N292, N323, N324- ❑ Remove and install with puller - T10095 A- . 2 - Connector ❑...
Page 277: Safety Precautions
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 17 - Inlet camshaft adjuster ❑ Identification: 24E ❑ With sender wheel for Hall sender - G40- ❑ Install camshaft adjuster with camshaft timing chain ⇒...
Page 278: Test Data, Spark Plugs
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Test data, spark plugs Engine code CGRA, CMTA Firing order 1-5-3-6-2-4 Spark plugs VW/Audi 101 905 622 Electrode gap 0.8 to 0.9 mm...
Page 279 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 – To do this, apply assembly tool - T10118- to locking button -arrow- and carefully pull connector off. – Slide puller - T10095 A- from flat side of connector in direction of -arrow- and pull out ignition coil with final output stage .
Page 280: Removing And Installing Engine Speed Sender G28
Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Removing and installing engine speed sender - G28- Note The engine speed sensor - G28- is located behind oil filter hous‐ ing. There is an opening in the oil filter housing so that the engine speed sender - G28- can be removed.
Page 281 Touareg 2010 ➤ , Touareg 2015 ➤ 6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019 Installing: – Insert engine speed sender - G28- from below and screw on firmly. – Carefully route cable for engine speed sender - G28- . –...

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Cmta

VW CGRA Workshop Manual

Technical Data

1.4 Test Data, Spark Plugs

Removing and Installing Engine

Crankshaft Group

Cylinder Head, Valve Gear

Lubrication

Cooling

Fuel Supply System

Mixture Preparation - Injection

1.5 Removing and Installing Ignition Coils

Exhaust System

Ignition System

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