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Summary of Contents for unGer HydroPower RO XXL
- Page 1 Fully Integrated Trailer System with RO Filter + tank for 650l pure water OPERATING INSTRUCTIONS • BEDIENUNGSANLEITUNG MODE D’EMPLOI • ISTRUZIONI PER L’USO INSTRUCCIONES DE MANEJO • BEDIENINGSHANDLEIDING V1.0 08/15 www.ungerglobal.com...
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Page 2: Table Of Contents
HydroPower® RO XXL Table of contents TABLE OF CONTENT Introduction .................3 6.3 Description daily control ..........20 Copyright UNGER GmbH .............3 6.3.1. Trailer ..............20 Marking through attention symbols ..........4 6.3.2. Valves + manometer ...........20 Guarantee ..................5 6.3.3. Machine parts ............20 1. Safety - General warnings ............6 6.3.4. -
Page 3: Introduction
HydroPower® RO XXL Introduction INTRODUCTION When choosing the Unger HydroPower RO XXL pure water filter system, you have decided in favour of a high quality product. In this system two desalination filters are working. The minerals responsible for producing hardness and the conductivity (TDS value) are removed from the water. -
Page 4: Marking Through Attention Symbols
HydroPower® RO XXL Attention Symbols MARKING THROUGH ATTENTION SYMBOLS In this user guide and on the machine some areas can be emphasised with attention symbols. These attention symbols indicate on a possible danger or point of interest. Ignoring such indications can lead to physical wounds, machine - or company damage. User guide: Before you take the cleaner in operation you must always go through this user guide attentively and keep him within hand range. -
Page 5: Guarantee
6 months after purchase. The dealer‘s invoice is absolutely necessary to confirm the date of purchase. In addition, the general terms and conditions of Unger apply. Failures are exclusively covered by guarantee if an entirely filled in and signed guarantee proof is sent to UNGER Germany GmbH: UNGER Germany GmbH... -
Page 6: Safety - General Warnings
For this reason a complete knowledge of this guide is necessary to avoid damage to yourself, third parties, objects or to the machine self. The HydroPower RO XXL is not suitable for use by children or young people! Not instructed personnel or persons with limited psychical, physical skills may not use the machine. - Page 7 HydroPower® RO XXL General Warnings 1. SAFETY - GENERAL WARNINGS DI Ion exchange resin filter: Transportation: ensure that the DI tank is properly secured to the related moulding in the trailer. This device may cause danger if it is improperly installed, not regularly maintained or not used as intended. Use this device only for water treatment to reach an optimal water quality for glass cleaning.
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Page 8: Before Bring In Use
2. BEFORE USE For each start up all substantial parts of the HydroPower RO XXL must be checked by taking them in consideration like for example: all the cleaning equipment is still fixed firmly, check hoses and electric wiring on damages. -
Page 9: Operation
3. OPERATION 3.1. General Please make yourself familiar with all the components of HydroPower RO XXL before you start to work. See below description: All the technical data you can retrieve at the end of the manual. 3.2. Visual perception... -
Page 10: Component Review
Ion exchange resin filter The ion exchange resin filter is usually a stand alone solution to purify water. In the HydroPower RO XXL it works behind the RO-membrane as a polisher to filter out the final minerals out of the water and to deliver 100% pure water (0 ppm). - Page 11 HydroPower® RO XXL Operation 3. OPERATION Support arm The support arm is mounted at the back, underneath the trailer on the light bar. Watch out for the crossover point of the support arm at a filled/unfilled water tank. Pulling out the support arm can be done by the red handle, the support arm folds now, set the support arm fixed to the ground by the central bolt and with help of a wheel bolt/crank.
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Page 12: Operation Control Box
Operation 4. OPERATION CONTROL BOX 4.1. Control box - Overview The UNGER Control Unit provides a simple operation of the two water pumps, which deliver the pure water and the RO filling unit, which fills the tank with purified water. -
Page 13: Operating Ro- System
HydroPower® RO XXL Operation 4. OPERATION CONTROL BOX 4.3. Filling the tank - producing pure water The production of pure water works with the integrated RO- and DI-Filter. The produced water is stored in the tank and led with the two pumps to the left and/or right hose reel. So it is forwared into your water fed pole. -
Page 14: Trailer
HydroPower® RO XXL Operation 4. OPERATION TRAILER 4.5. Trailer 4.5.1. Coupling the tow ball coupling: 1. Manoeuvre the ball coupling over the trailer device. 2. Open and hold the ball coupling. 3. Turn the jockey wheel handle clockwise until the ball coupling locks in place. 4. - Page 15 HydroPower® RO XXL Operation Control Box 4. OPERATION TRAILER Checklist - Coupling and uncoupling the trailer: COUPLING: • Safely coupled? • Hitch securely locked, visual control - noise control (clack!) • Breakaway cable attached? • Handbrake opened? • Jockey wheel turned up and clamped? •...
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Page 16: Turn Off
Drain the water from the supply tank (by means of a drain off valve beneath the trailer). Slightly clean the HydroPower RO XXL. Close the protection cover and bolt the locks. Guard the manual and other information data sheets within reach. -
Page 17: Service
By measuring the mineral content with Unger TDS- Meter (on the steering display) Note: Unger does not recommend the use of bulk resin with HydroPower DI systems. The use of bulk resin, with widely varying properties, may cause damage to the system due to excessive expansion when water is introduced. -
Page 18: Changing Resin Bag(S)
HydroPower® RO XXL Service 6. SERVICE 6.2.4. Changing osmosis membrane (RO) Determine experimentally if the osmosis membrane, rather then the DI, need to be changed when the TDS value is reached. If the water flow rate significantly decreases, you have to replace the membrane. To change the osmosis membrane you have to drain the water from the osmosis system. -
Page 19: Maintenance Of The Trailer
HydroPower® RO XXL Service 6. SERVICE 6.2.6. Carbon pre-filter The carbon prefilter ensures the durability of the osmosis membrane. Replace the filter cartridge (5 µ) of the carbon water filter 3 times per year. Before dismantling the bowl (cartridge filter) you should first release the pressure. The red button on the carbon filter need to be pushed to purge the filter. -
Page 20: Description Daily Control
HydroPower® RO XXL Service 6. SERVICE 6.3 Daily control 6.3.1. Trailer GENERAL: Check the trailer entirely for screws coming loose, cracks and/or breakages of the welded joints. Keep the machine as clean as possible to avoid dirt, water, oil and spilled fuel having a unfavourable effect. Double check the tire pressure, brakes, closing of the cap, lights ... -
Page 21: Malfunction Table
HydroPower® RO XXL Malfunction table 7. MALFUNCTION TABLE At a possible malfunction one can consult the table mentioned below and if you obtain on this basis no solution, we advise to contact a DiBO- technician and/or a recognized DiBO- representative. 7.1. -
Page 22: Troubleshooting Diaphragm Pump
HydroPower® RO XXL Malfunction table 7. MALFUNCTION TABLE 7.2. Troubleshooting diaphragm pump Malfunction Reasons Pump will not start • Fuse or breaker • For correct voltage (+/-10) and electrical connections • Pressure switch operation and correct voltage at switch or motor wires (as equipped) •... -
Page 23: Technical Data
HydroPower® RO XXL Technical Data 8. TECHNICAL DATA 8.1. General data - Maximum reactive force of the sprinklers: ............<60N - Minimum water pressure ................. 200 kPa (2 bar, 29 PSI) - Maximum water pressure ................800 kPa (10 bar, 150 PSI) - Minimum water temperature ................ -
Page 24: Technical Data Trailer
HydroPower® RO XXL Technical Data 8. TECHNICAL DATA 8.4. Technical data trailer - Tyres: use only the 175/65 R14 tyres on the trailer. - Tyre pressure: 4 - till 4.4 Bar maximum for max. load. - Maximum weight of the shaft = +- 1350 kg, the minimal load per tyre has to be min. 675 kg. - The trailer is only available as a single shaft, braked version. -
Page 25: Technical Data Overview
Technical Data 8. TECHNICAL DATA Item Value PART NUMBER TRLR1 TYPE UNGER HydroPower RO XXL ® STANDARD ACCESSORIES Battery charger 30A - 12V (output), 230V (input) BATTERY DRIVEN 12V DC - 210A, Gel battery OPERATING PRESSURE max. 10 bar (150 psi) WATER FLOW RATE max. -
Page 26: Technical Data Diaphragm Pump
www.PumpAgents.com HydroPower® RO XXL PumpAgents.com - Click here for Pricing/Ordering Technical Data PRODUCT DATA SHEET MODEL: 8030-813-239 8. TECHNICAL DATA DIAPHRAGM PUMP SPECIFICATIONS: Specification Value MODEL NUMBER: 8030-813-239 MODEL NUMBER 8030 813 239 PUMP DESIGN: Positive Displacement 3 Chamber Diaphragm Pump PUMP DESIGN Positive Displacement 3 Chamber Diaphragm Pump CHECK VALVE: (2-Way Op.) Prevents Reverse Flow &... - Page 27 HydroPower® RO XXL Technical Data www.PumpAgents.com PumpAgents.com - Click here for Pricing/Ordering 8. TECHNICAL DATA DIAPHRAGM PUMP www.PumpAgents.com MODEL: 8030-813-23 PumpAgents.com - Click here for Pricing/Ordering TEMPERATURE RISE TEMPERATURE RISE MODEL: 8030-813-239 TEMPERATURE RISE 275 (135) 275 (135) 225 (107) 225 (107) 1 5 0 P S I 1 5 0 P S I...
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Page 28: After Care
HydroPower® RO XXL Maintenance 9. MAINTENANCE 9.1. Storing the trailer The trailer must be protected against frost. The temperatures in the service room must be at least 4°C. The water temperature may not exceed 30°C. Follow the directives concerning switching off of the machine, such as described under chapter 4. Take the necessary safety regulations comply with transport and storage of the machine. -
Page 29: Battery Charger
HydroPower® RO XXL Battery Charger 10. BATTERY CHARGER 10.1. Before charging • Read instructions. • Keep this manual within easy reach for the user of this battery charger • Hydrogen gas will be produced when charging lead-acid batteries and hydrogen gas is explosive. •... -
Page 30: Charging Algorithms
HydroPower® RO XXL Battery Charger 10. BATTERY CHARGER 10.6. Charging Algorithms The chAmp charger is designed for freely ventilated or valve regulated batteries. Gel AGM 10.7. Technical Data ITEM VALUE Measurements 98x198x47 Weight 1,7 kg Ambient Temperature -25°C - +40°C Mains Voltage 230 Volt AC, 50 Hz (<200V will mean limited effect) - Page 31 HydroPower® RO XXL Notes www.ungerglobal.com...
- Page 32 Unger Germany GmbH Unger UK Ltd. Unger Enterprises LLC WEEE-Reg.-Nr. DE 16402490 Piepersberg 44 F1 Deansgate, 62-70 Tettenhall Road 425 Asylum Street D-42653 Solingen Wolverhampton, WV1 4TH Bridgeport, CT 06610 GERMANY UNITED KINGDOM Fon +49 (0)212 / 22 07–0 Fon +44 (0)1902 306 633 Tel.: (1) 800.431.2324...
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