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Hurco Spin Doctor Owner's Manual

Hydraulic valve exerciser

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OWNERS MANUAL
FOR
HYDRAULIC
VALVE EXERCISER
P.O. Box 70 • Harrisburg, SD 57032
Phone: (605)743-2466 • Fax #: (605)743-2465 • E-mail:
info@gethurco.com
SDG2OM-02-111405
1

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Summary of Contents for Hurco Spin Doctor

  • Page 1 OWNERS MANUAL HYDRAULIC VALVE EXERCISER P.O. Box 70 • Harrisburg, SD 57032 Phone: (605)743-2466 • Fax #: (605)743-2465 • E-mail: info@gethurco.com SDG2OM-02-111405...
  • Page 2 Remember, even a Doctor needs care. SD head serial number: _________________ G2 boom serial number: Power pack serial number: If at any time, you have a service problem with your Spin Doctor contact your authorized dealer for correct service and parts needed. HURCO DEALER: FOR: Hurco Technologies Inc.
  • Page 3 II. Operating Instructions……………………………………………………… 5 - 6 III. Trouble shooting section…………………………………....……… IV. Maintenance section..................V. Parts breakdown and listing A. Boom mechanical assembly.………………………………………..…..… B. Boom hydraulic assembly..............C. Spin Doctor head assembly.……………………..……..……….….………. D. Counter wiring diagram……………………………………….….………… VI. Warranty……………………………………….…………..…………….……. 13 - 14...
  • Page 4 WARNING! READ ALL OPERATING MANUALS BEFORE OPERATION OF EQUIPMENT GENERAL SAFETY INFORMATION • Always wear protective clothing and safety glasses when operating machinery. • Do not operate at pressures greater than the maximum rated for the equipment. • Never service or repair equipment while running. Bring to a complete stop and allow cooling. •...
  • Page 5 Situations may vary; it is impossible to list all Hazards. Stay alert. Be aware. YOU can help or prevent accidents • Before any operation of Spin Doctor, be familiar with the locations and functions of the unit’s instruments and controls. Being familiar with the machine and its controls will increase efficiency and reduce the possibility of personal injury or damage to the unit.
  • Page 6 The reason for this cautious approach is that debris and sediment often build up on the gates, stem, and slides. If this material is compacted while the valve is being closed, the torque required to close the valve continues to build as the material is loaded. If the procedure described above is used, the stem and other parts are “scrubbed”...
  • Page 7 Power pac won’t start. SOLUTION: 1. Spin Doctor hoses must be connected to power pac for the engine to start. Connect hoses from Spin Doctor to power pac making sure connectors are locked together and start engine. 2. Check battery and connections.
  • Page 8 MAINTENANCE SECTION: SPIN DOCTOR: • Grease main boom at connection to swivel bracket using grease gun weekly or as needed. • Visually inspect all connections and bolts daily. Physically check bolts and connections weekly. • Grease SD head to pivot bracket using grease gun weekly or as needed.
  • Page 9 Spin Doctor Generation 2 Boom - Mechanical parts ITEM QTY DESCRIPTION PART NO. ITEM QTY DESCRIPTION PART NO. PIVOT BRACKET 2201-011 R-clip 1/8" 990-320 NYLOCK NUT 5/16" NC 902-001 HITCH ASSEMBLY 2101-001 FLAT WASHER 1/2" 905-020 SD HITCH PIN 2105-013 NYLOCK NUT 1/2"...
  • Page 10 Spin Doctor Generation 2 Boom - Hydraulics parts ITEM DESCRIPTION PART NO. MALE FLAT FACE CONNECTOR 2101-120 FEMALE FLAT FACE CONNECTOR 2101-121 HOSE 3/8'' X 74'' 2101-74 CAPSCREW 1/4 X 1 1/2 NC 901-105 CLAMP COVER PLATE 2101-123 TUBE CLAMP BODY...
  • Page 11 Spin Doctor Generation 2 Head parts listing ITEM DESCRIPTION PART NO. ITEM QTY DESCRIPTION PART NO. CAPSCREW 5/16 X 3 NC 902-111 HOSE 3/8 X 12 2102-117 NYLOCK NUT 5/16 NC 902-001 NYLOCK NUT 1/4 NC 901-001 COUNTER PROTECTOR 2102-166...
  • Page 12 Spin Doctor Generation 2 ER - Mechanical parts ITEM DESCRIPTION PART NO. SPRING PIN 3/16 X 1 1/2 990-100 SD HITCH PIN 2105-013 GREASE ZERK 1/4-28 990-301 SECONDARY ARM 2105-003 ER SECONDARY PIN 2015-012 SWIVEL PIN 2101-150 PRIMARY ARM 2101-002...
  • Page 13 This warranty is extended to the original purchaser. Limited Warranty (other than Engine): The limited warranty term on the SPIN DOCTOR unit, other than the engine, is for the period of one year from date of purchase or delivery, whichever is later. HURCO does not warrant the engine;...
  • Page 14 Limitations of Liability: Warranty claim may be made by the original purchaser with written notice to HURCO, proof of compliance with warranty conditions or limitations, and return of the defective part(s) to HURCO. Claimant must follow the specified “return procedures” (see following section). Upon approval of warranty claim, HURCO will provide new, replacement parts or other required components to the claimant, F.O.B.
  • Page 15 NOTES:...