Kostal INVEOR MA Operating Manual
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Kostal INVEOR MA Operating Manual

Kostal INVEOR MA Operating Manual

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  • Page 1 Operating manual INVEOR...
  • Page 2 All names of usage, trade names, product names or other designations given in this manual may also be legally protected even without special labelling (e.g. as a trademark). The KOSTAL company assumes no liability for their free usage. The illustrations and texts have been compiled with great care. Nevertheless, the possibility of errors cannot be ruled out.

  • Page 3: Table Of Contents

    Table of contents Important information ......................6 1.1 Notes on the documentation..................6 1.1.1 Other applicable documents ................6 1.1.2 Storing the documentation ................6 1.1.3 Symbols......................6 1.2 Qualified staff ....................... 7 1.3 CE marking ........................7 1.4 Safety instructions......................7 1.4.1 General information ..................
  • Page 4 Parameters ........................40 5.1 Safety instructions for dealing with parameters ............40 5.2 General information on parameters ................40 5.2.1 Explanation of operating modes ..............40 5.2.2 Structure of the parameter tables ..............44 5.3 Application parameters ....................45 5.3.1 Basic parameters ..................
  • Page 5 Overview of installation sizes Dimensioned drawings The drive controls are available in the following performance classes and under the specified installation size names. Installation size INVEOR motor integrated Recommended 0.55 / 0.75 / 1.1 11.0 / 15.0 / 18.5 2.2 / 3.0 / 4.0 5.5 / 7.5 motor power [kW] / 1.5...

  • Page 6: Important Information

    This refers to all manuals that describe how to operate the drive control system, and any other manuals for equipment parts in use. Download the 3D files (.stp) for INVEOR and adapter plates under www.kostal.com/industrie. A parameter description is available for download (www.kostal.com/industrie) for parameterising the drive control system.

  • Page 7: Qualified Staff

    Council) – Low Voltage Directive (Directive 2006/95/EC of the Council) You will find the declaration of conformity for download on www.kostal.com/industrie. 1.4 Safety instructions The following warnings, precautionary measures and comments are provided for your safety and serve to prevent damage to the drive control and the components connected to it.

  • Page 8: General Information

    Important information Please read this information carefully, as it is provided for your personal safety and will also support a longer life for the drive control and the connected devices. 1.4.1 General information WARNING This drive control contains dangerous voltage and controls revolving mechanical parts that may be dangerous.

  • Page 9: Transport & Storage

    Important information ATTENTION! This operating manual must be accessible near the device and available to all users. ATTENTION! Please read these safety instructions and warnings before installation and start-up; this also applies to all warning signs attached to the device. Make sure that the warning signs are legible and replace missing or damaged signs.

  • Page 10: Commissioning

    Important information 1.4.3 Commissioning WARNING Danger of injury through electric shock. Non-observance of warnings can result in serious injury or damage.  Only hard-wired network connections are permitted. The device must be grounded (DIN EN 61140; VDE 0140-1).  Frequency inverters of the INVEOR series can contain contact currents (leakage currents) >...

  • Page 11: Operation

    Important information 1.4.4 Operation WARNING Danger of injury due to electric shocks or restarting motors. Non-observance of warnings can result in serious injury or damage.  Observe the following instructions during operation: – The drive control works with high voltages. –...

  • Page 12: Repairs

    Risk of damaging the drive control. If the notes are not observed, the drive control could be damaged and destroyed during subsequent start-up.  Repairs of the drive control may only be performed by the KOSTAL Service department. WARNING Danger of injury through electric shock.

  • Page 13: Proper Use

    Repairs may only be performed by authorised repair bodies. Independent and unauthorised intervention can result in death, injury and damage. The warranty provided by KOSTAL will be invalidated in this case. External mechanical loads such as stepping on the housing are not permitted.

  • Page 14: Contacts For Information

    Further information is available from: Central service hotline Tel: +49 2331 8040-4848 Monday to Friday: 7.00 to 17.00 (local time) Fax: +49 2331 8040-4811 Email: INVEOR-service@kostal.com Internet address Customers can access technical and general information from the following address: www.kostal.com/industrie...

  • Page 15: Overview Of The Drive Control

    Overview of the drive control 2 Overview of the drive control This chapter contains information on the scope of delivery for the drive control and the function description. 2.1 Model description Fig. 1: Article description 1 Drive control series: INVEOR 6 Housing: G0 –...

  • Page 16: Scope Of Delivery

    Overview of the drive control 2.2 Scope of delivery Compare your product to the scope of delivery described below. Fig. 2: Scope of delivery Drive control article number Adapter plate article number 1 Drive control (variant) 5 Adapter plate with connecting terminal 2 Poly bag with fastening bolts 6 Poly bag with connecting material for terminal block...

  • Page 17: Description Of The Inveor Drive Control

    The permitted ambient temperatures specified under Technical data refer to operation at nominal load. In many cases of application, higher temperatures may be permitted after a detailed technical analysis. These have to be approved by KOSTAL for each individual case. 3 Installation 3.1 Safety instructions during installation WARNING ...

  • Page 18: Installation Requirements

    Installation 3.2 Installation requirements 3.2.1 Suitable ambient conditions Altitude of the installation up to 1,000 m above sea level / over 1,000 m with reduced site: performance (1% per 100 m) (max. 2,000 m) Ambient temperature: -25 °C to +50 °C (different ambient temperatures may be possible in individual cases) Relative humidity: ≤...

  • Page 19: Suitable Installation Location For The Motor Integrated Drive Control

    Installation 3.2.2 Suitable installation location for the motor integrated drive control  Ensure that the motor with a motor integrated drive control is only installed and operated if aligned as shown in the following image. Fig. 3: Motor installation location/permitted alignments 3.2.3 Basic connection versions Fig.

  • Page 20: Short Circuit And Ground Protection

    Installation ATTENTION! Risk of damaging the drive control. The correct phase sequence must be observed when the drive control is connected, as the motor could otherwise be overloaded.  Ensure that the phase sequence is correct when connecting the motor. The supplied assembly material can be used to connect core end sleeves and cable shoes.

  • Page 21: Wiring Instructions

    Installation 3.2.5 Wiring instructions The control connections of the application card are located inside the drive control. The configuration can vary, depending on the version. Terminals: Plug terminal clamp with activation button (slot screwdriver, max. width 2.5 mm) Connection cross-section: 0.5 to 1.5 mm , single-wire, AWG 20 to AWG 14...

  • Page 22: Preventing Electromagnetic Interferences

    Installation 3.2.6 Preventing electromagnetic interferences Screened lines should be used for control circuits where possible. The screening should be applied to the line end with special care without laying the leads across longer stretches without screening. Screening for analogue target values should only be applied on one side of the drive control.
  • Page 23 The contractor starting up the device is responsible for complying with the protection category when sealing the adapter plate on the motor. In case of questions, please contact your usual KOSTAL contact person. 6. Place the seal (3). 7. Lead the motor connection line past the connection terminal and through the adapter plate;...
  • Page 24 Installation 8. Attach the engine wires in the correct circuit, see also Fig. 4. (torque: 3,0 Nm). When installing the engine wires, ensure that all bolts on the terminal board are used with the nuts provided, even if the star point is not connected! Fig.

  • Page 25: Power Connection

    Installation 3.3.2 Power connection Fig. 7: Power connection  Unscrew the four bolts from the housing cover of the drive control and remove the cover.  Guide the power cord through the cable connection and connect the phases to contacts L1, L2, L3 and the ground cable to the PE contact of the connection terminal.

  • Page 26: Connections For Brake Resistor

    Installation 3.3.3 Connections for brake resistor Terminal Designation Configuration Connection for brake resistor (+) B– Connection for brake resistor (-) Tab. 3: Optional terminal configuration for brake chopper 3.3.4 Control connections Fig. 8: Control connections ATTENTION Danger of external signals being coupled in. Use only screened control lines.
  • Page 27 Installation Terminal Designation Configuration 24 V In ext. power supply GND (ground) Mass 24 V Out int. power supply GND (ground) Mass 24 V Out int. power supply Dig. In 1 Target value release (parameter 1,131) Dig. In 2 Free (not allocated) Dig.
  • Page 28 Installation Terminal Designation Configuration Centre contact relay 1 Closing contact relay 1 Opening contact relay 1 Tab. 5: Terminal configuration X6 (relay 1) In the factory setting, relay 1 is programmed as “relay error” (parameter 4.190). Terminal Designation Configuration Centre contact relay 2 Closing contact relay 2 Opening contact relay 2 Tab.

  • Page 29: Terminal Connection Diagram

    24 V power supply. The settings required for this are described in the “System parameters” chapter. A detailed description of the functions of the drive control can be found in the parameter description (www.kostal.com/industrie). 3.4 Installing the wall-mounted drive control 3.4.1 Suitable installation location for wall mounting ...
  • Page 30 Installation The following figure shows the assembly dimensions and the free spaces required for installing the drive control. Fig. 10: Minimum clearances For the "wall mounting" version, the line length between the motor and INVEOR may not exceed 5 m. A screened cable with the required cross- section must be used.

  • Page 31: Mechanical Installation

    Installation 3.4.2 Mechanical installation Fig. 11: Wiring on the motor connection box  Open the motor connection box. ATTENTION Depending on the required motor voltage, the star or triangle connection must be made in the motor connection box!  Use a suitable EMC screw connection to attach the screened cable to the motor connection box and ensure that the screening contact is in order (large surface).
  • Page 32 Installation Fig. 12: Fastening the adapter plate to a wall DANGER! The drive control may not be installed without an adapter plate!  Find a position that meets the required ambient conditions as described in the "Installation requirements" section.  To achieve optimum self-convection of the drive control, ensure that the (EMC) screw connection is facing upwards when installing.
  • Page 33 Installation Fig. 13: Wiring 1. Release the screw (1) to remove the contact plate from the adapter plate. The (M6) PE connection (3) is underneath this contact plate. 2. Guide the connection cable from the motor to the adapter plate through the integrated EMC screw connection.
  • Page 34 Installation 5. Wire the motor cable to contacts U, V, W (and star point in some cases) in the connection terminal, as described in the "Basic connection versions" chapter. Use cable shoes (M5) to do this. 6. Before connecting an available motor PTC to the T1 and T2 terminals, remove the preassembled short-circuit bridge (2).

  • Page 35: Power Connection

    Installation 3.4.3 Power connection The power connections should be designed as described in section 3.3.2 ff. "Installing the drive control integrated in the motor". 3.4.4 Brake chopper The brake connections should be designed as described in section 3.3.3 ff. "Installing the drive control integrated in the motor". 3.4.5 Control connections The control connections should be designed as described in section 3.3.4 ff.

  • Page 36: Commissioning

    Commissioning 4 Commissioning 4.1 Safety instructions during commissioning ATTENTION! Danger of damage If the notes are not observed, the drive control could be damaged and destroyed during subsequent start-up.  Commissioning may only be performed by qualified staff. Safety precautions and warnings must always be observed. WARNING Danger of injury Non-observance of warnings can result in serious injury or damage.

  • Page 37: Communication

    Commissioning 4.2 Communication The drive control can be commissioned in the following ways: – Using the PC software Fig. 15: PC software – start screen – Using MMI Fig. 16: Manual control unit MMI Operating manual INVEOR...

  • Page 38: Block Diagram

    Commissioning 4.3 Block diagram Reference Control channel mode Control modes Internal potentiometer Analogue input 1 Analogue input 2 HMI / PC Motorized potentiometer Total AI1 / AI2 PID present reference Fieldbus 1.130 1.100 Frequency control mode PID feedback Analogue input 1 PID process Analogue input 2 control...

  • Page 39: Start-Up Steps

    Start-up using the PC:  Install the INVEORpc software (you can obtain programming software from KOSTAL free of charge).  Connect the PC to the M12 plug M1 with the optional connection cable.  Load or determine the motor data record (parameters 33,030 to 33,050); it may be necessary to optimise the speed control (parameters 34,100 to 34,101).

  • Page 40: Parameters

    Parameters 5 Parameters This chapter contains the following: – An introduction to the parameters – An overview of the most important start-up and operation parameters 5.1 Safety instructions for dealing with parameters WARNING Danger of injury due to restarting motors. Non-observance can result in serious injury or damage.
  • Page 41 Parameters PID process control: The reference for the PID process control is read in percentage steps as in the “frequency setting mode”. 100% corresponds to the working range of the connected sensor, which is read in from the active channel (selected by the “PID feedback”).
  • Page 42 Parameters Stand-by function in PID process control: This function can provide energy savings in applications such as booster stations where PID process control is used to control to a specific process value and the pump has to run on a “minimum frequency” (1,020). As the inverter can reduce the rotation speed of the pump in normal operation when the process variable is reducing, but is never able to fall below the “minimum frequency”...
  • Page 43 Parameters Preset speed: In this operating mode, preset speed references are transferred to the motor control. There are 7 preset speeds (2,051 to 2,057) that are BCD coded and attached fixedly to digital inputs 1 to 3. These seven preset speeds can be released in three groups via the “preset speed mode”...

  • Page 44: Structure Of The Parameter Tables

    Parameters 5.2.2 Structure of the parameter tables Fig. 20: Example for a parameter table 1 Parameter numbers 6 Unit 2 Description in the parameter manual on page 7 Field for entering an own value 3 Parameter name 8 Explanation of the parameter 4 Transfer status 9 There are further parameters that relate to 0 = switch drive control off and on for...

  • Page 45: Application Parameters

    Parameters 5.3 Application parameters 5.3.1 Basic parameters 1.020 Low speed Unit: Hz Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,150 def.: 3,070 The low speed is the frequency provided by the drive control as soon as it released and no additional target value is pending.
  • Page 46 Parameters 1.051 Acceleration 1 Unit: s Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: 1000 p. xy 1,021 def.: 1,054 Acceleration 1 is the time that the inverter takes to speed up from 0 Hz to the high speed.
  • Page 47 Parameters 1.054 Ramp selection Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,050 to 1,053 def.: Selection of used ramp pair 0 = deceleration 1 (1.050) / acceleration 1 (1.051) 1 = deceleration 2 (1.052) / acceleration 2 (1.053) 2 = digital input 1 (false = ramp pair 1 / True = ramp pair 2) 3 = digital input 2 (false = ramp pair 1 / true = ramp pair 2)
  • Page 48 Parameters 1.130 Reference channel Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 3,062 to 3,069 def.: Determines the source from where the reference is to be read. 0 = internal potentiometer 1 = analogue input 1 2 = analogue input 2 3 = MMI/PC...
  • Page 49 Parameters 1.132 Start protect Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,131 def.: Selection of the behaviour in response to enable software (parameter 1,131). No effect if autostart was selected. 0 = immediate start when high signal is received at start input of control release 1 = start only in case of rising shoulder at start input of control release...
  • Page 50 Parameters 1.180 Reset Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,181 def.: 1,182 Selection of the source for error confirmation. Errors can only be confirmed once the error has been removed. Some errors can only be confirmed by switching the control off and then on again, see list of errors.

  • Page 51: Preset Speed Mode

    Parameters 5.3.2 Preset speed mode This mode has to be selected in parameter 1,100, see also the section on selecting the operating mode 2.050 Preset speed mode Unit: integer own value ( to Relationship to min: Parameter manual: Transfer status: parameter: be entered! ) max.:...

  • Page 52: Motorized Potentiometer

    Parameters 5.3.3 Motorized potentiometer This mode must be selected in the parameter 1.130. This function can be used as a source of target values for the frequency setting mode as well as for the PID process controller. 2.150 MOP digital Input unit: integer Relationship to min:...

  • Page 53: Pid Process Controller

    Parameters 2.153 MOP response time Unit: s Relationship to min: 0.02 Own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: 1000 p. xy def.: Indicates the time for which the signal is considered permanent. 2.154 MOP reference memory Unit: integer Relationship to min:...
  • Page 54 Parameters 3.052 PID derivative gain Unit: s Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,100 def.: 1,130 differential share of PID controller 3.060 PID feedback Unit: integer Relationship to min: own value ( to Parameter manual:...
  • Page 55 Parameters 3.069 PID peset reference mode Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 1,100 def.: 3,062 to 3,068 Selection of the digital inputs used for fixed frequencies 0 = Digital In 1 (PID preset reference 1) (3,062) 1 = Digital In 1, 2...

  • Page 56: Analogue Inputs

    Parameters 5.3.5 Analogue inputs For analogue inputs 1 and 2 (Alx display Al1/Al2) 4.020/4.050 Alx reference type Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy def.: Function of analogue inputs 1/2: 1 = voltage input 2 = current input 4.021/4.051...
  • Page 57 Parameters 4.024/4.054 Alx filter time Unit: s Relationship to min: 0.02 own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: 1.00 p. xy def.: Filter time of analogue inputs in seconds. 4.030/4.060 AIx function Unit: integer Relationship to min: own value ( to...

  • Page 58: Digital Inputs

    Parameters 4.034/4.064 Alx physical minimum Unit: Relationship to min:-10,000 own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.:+10,000 p. xy 4,033/4,063 def.: 4,035/4,065 Selection of the lower limit of a physical value to be displayed. 4.035/4.065 Alx physical maximum Unit: Relationship to...

  • Page 59: Analogue Output

    Parameters 5.3.7 Analogue output 4.100 AO1 function Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 4,101 def.: 4,102 Selection of the process value that is output at the analogue output. The standardisation (4,101/4,102) has to be adapted, depending on the selected process value.

  • Page 60: Digital Outputs

    Parameters 5.3.8 Digital outputs For digital outputs 1 and 2 (DOx display DO1/DO2) 4.150/4.170 DOx function Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 4,151/4,171 def.: 4,152/4,172 Selection of the process value to which the output should switch. 0 = not allocated / INVEOR Soft-PLC 1= DC bus voltage 2= line voltage...

  • Page 61: Relay

    Parameters 4.152/4.172 DOx off Unit: Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.:1,000,000 p. xy 4,150/4,170 def.: If the set process value exceeds the switch-on limit, the output is set to 1. 5.3.9 Relay For relays 1 and 2 (Rel.x –...
  • Page 62 Parameters 4.191/4.211 Rel.x on Unit: Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.:1000000 p. xy 4,190/4,210 def.: If the set process value exceeds the switch-on limit, the output is set to 1. 4.192/4.212 Rel.x off Unit:...

  • Page 63: External Fault

    Parameters 5.3.10 External fault 5.010/5.011 External fault 1/2 Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 4,110 to 4,113 def.: Selection of the source from which an external error can be reported. 0 = not allocated / INVEOR Soft-PLC 1 = digital input 1 2 = digital input 2...

  • Page 64: Stall Detection

    Parameters The dimming is performed by a PI controller that works in dependence on the current difference. The entire function can be deactivated by setting the “motor current limit in %” parameter (5,070) to zero. 5.070 Motor current limit Unit: % own value ( to Relationship to min:...

  • Page 65: Performance Parameters

    Parameters 5.4 Performance parameters 5.4.1 Motor data 33.001 Type of motor Unit: Integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: S. xy 34,010 def.: Selecting the type of motor 1 = asynchronous motor 2 = synchronous motor The parameters are shown depending on the type of motor selected.
  • Page 66 Parameters 33.032 Motor power Unit: W Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy def.: A performance value [kW] P has to be set here that corresponds to the motor power. 33.034 Motor speed Unit: rpm...
  • Page 67 Parameters 33.110 Motor voltage Unit: V Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy def.: Only for asynchronous motors. This is used to set the nominal motor voltage U for either the star or triangle connection.

  • Page 68: I 2 T

    Parameters 5.4.2 33.010 T fact. motor Unit: % Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 33,031 def.: 33,011 The percental current threshold (in relation to motor current 33,031) at the start of integration can be set here.

  • Page 69: Switching Frequency

    Parameters 5.4.3 Switching frequency The internal switching frequency (clocking frequency) can be changed in order to control the power element. A high setting reduces noise in the motor but increases EMV emission and losses in the drive control. 34.030 Switching frequency Unit: Hz Relationship to min:...
  • Page 70 Parameters 34.011 Type of encoder Unit: integer Relationship to min: Own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: 34,010 p. xy def.: 34,012 34,013 Selection of the type of sensor 0 = inactive 1 = TTL sensor 2 = HTL sensor WARNING When selecting the HTL sensor, 24V is transmitted via the interface.
  • Page 71 Parameters 34.090 Speed control K Unit: mA/rad/s Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: 10,000 p. xy def.: The control boost of the speed control can be optimised here, if the automatically determined results (of the motor identification) are insufficient.

  • Page 72: Squared Characteristic

    Parameters 5.4.5 Squared characteristic 34.120 Squared characteristic Unit: integer Relationship to min: own value ( to Parameter manual: Transfer status: parameter: be entered! ) max.: p. xy 34,121 def.: Only for asynchronous motors. The quadratic characteristic curve function can be activated here. 0 = disable 1 = enable 34.121...
  • Page 73 Parameters 34.226 Starting current Unit: % Relationship to min: own value Parameter manual: Transfer status: parameter: ( to be max.: 1000 entered! ) 34.227 p. xy Def.: For synchronous motors only. Here the current can be adjusted which was impressed in the motor before starting the control.

  • Page 74: Error Detection And Troubleshooting

    Danger injury and danger of electric shock. Non-observance of warnings can result in serious injury or damage.  Repairs to the device may only be performed by the KOSTAL Service department.  Damaged parts or components have to be replaced with parts from the appropriate list of spare parts.
  • Page 75 Error detection and troubleshooting Green State Ready for operation (activate En_HW for operation) Operation Warning Error Identification of motor data Initialisation Firmware update Bus error operation Bus error ready for operation Tab. 8: LED flash codes LED off LED on LED flashing LED flashing quickly Operating manual INVEOR...

  • Page 76: List Of Errors And System Errors

    – switching the device off and on – via field bus (CANOpen, Profibus DP, EtherCAD) The following section contains a list of possible error messages. Please contact the KOSTAL service department if you notice errors that are not listed here. Error name...
  • Page 77 Error detection and troubleshooting Error name Description of fault Possible cause/remedy Stall detection The drive shaft of the motor is Remove the blockade stalled. 5.080 Excess frequency inverter Inner temperature too high Insufficient cooling, low temperature application motor speed and high torque, clocking frequency too high Bus time-out...
  • Page 78 Error detection and troubleshooting Error name Description of fault Possible cause/remedy T motor safety shut-off The internal I2T motor protection Long-term overload (can be parameterised) has been triggered Ground leak Ground leak during a motor Insulation error phase Motor connection No motor current in spite of No motor connected disrupted...

  • Page 79: Technical Data

    Technical data 7 Technical data 7.1 General data This chapter contains the technical data. Installation size Rated motor power [kW] 0,55 0,75 18,5 (4-pol asynchr. motor) Ambient temperature [°C] -25 (non condensing) bis +50 (without derating) * Mains voltage [V] 3~ 200 -10% ...
  • Page 80 Technical data Designation Function Digital inputs 1–4 - Switching level low < 5 V / high > 15 V - Imax (at 24 V) = 3 mA = 8.6 kOhm Analogue inputs 1, 2 - In +/- 10 V or 0–20 mA - In 2–10 V or 4–20 mA - Resolution 10 Bit = 10 kOhm...

  • Page 81: Optional Accessories

    8.1.1 Motor adapter plates A standard motor adapter plate (with an integrated terminal board) is available for each INVEOR installation size. Download the 3D files (.stp) for INVEOR and adapter plates under www.kostal.com/industrie. INVEOR installation size Power [kW] 0.55 to 1.5 2.2 to 4...
  • Page 82 Optional accessories Fig. 22: Hole pattern for BG B standard adapter plate Fig. 23: Hole pattern for BG C standard adapter plate When using raised-cylindrical head screws (cf. DIN 912 / DIN 6912) or flat head screws (cf. DIN EN ISO 7380), the hole pattern must be drilled in compliance with the applicable drawing on the INVEOR mounting frame.

  • Page 83: Motor Adapter Plates (Specific)

    A standard wall adapter plate (with an integrated terminal board) is available for each INVEOR installation size. Download the 3D files for INVEOR and adapter plates under www.kostal.com/industrie. Four holes for mounting the adapter plate, as well as an EMC screw connection, are already present.
  • Page 84 Optional accessories Fig. 25: Hole pattern for BG B standard wall adapter plate Fig. 26: Hole pattern for BG C standard wall adapter plate Operating manual INVEOR...

  • Page 85: Mmi Manual Control Unit Including A 3 M Rj11 Connection Cable On An M12 Plug

    As an alternative to the MMI manual control unit, an INVEOR can also be put into operation using the PC communication cable (part no. 10023950) and the INVEORpc software. The INVEORpc software is available free of charge at the KOSTAL homepage under www.kostal.com/industrie. Operating manual INVEOR...

  • Page 86: Guidelines, Norms And Standards

    Guidelines, Norms and Standards 9 Guidelines, Norms and Standards This chapter contains information about electromagnetic compatibility (EMC), and guidelines, norms and standards. 9.1 EMV limit classes Please note that EMV limit classes are only reached if the standard switching frequency (clocking frequency) of 8 kHz is complied with. Depending on the installation material used and/or extreme ambient conditions, it might be necessary to use additional sheath wave filters (ferrite rings).

  • Page 87: Standards And Guidelines

    Guidelines, Norms and Standards 9.3 Standards and guidelines The following specifically apply: – Directive on Electromagnetic Compatibility (Directive 2004/108/EC of the Council EN 61800-3:2004) – Low Voltage Directive (Directive 2006/95/EC of the Council EN 61800-5-1:2003) – Product standards list 9.4 Required markings for UL Required Markings For installation on industrial machines in accordance with the Standard for Industrial Machinery NFPA79 only.
  • Page 88 Guidelines, Norms and Standards Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any additional local codes. All wiring terminals marked to indicate proper connections for the power supply, load and control circuitry.

  • Page 89: Quickstart Guide

    Guidelines, Norms and Standards 9.5 Quickstart guide 9.5.1 Quickstart guide for asynchronous motors Plug the drive controller and fasten it on the motor Open the INVEOR housing cocer Connect L1, L2, L3, PE to the clamps 1 – 4 on X1 Switch on the line connector communication...

  • Page 90: Quickstart Guide For Synchronous Motors

    Guidelines, Norms and Standards 9.5.2 Quickstart guide for synchronous motors Plug the drive controller and fasten it on the motor Open the INVEOR housing cocer Connect L1, L2, L3, PE to the clamps 1 – 4 on X1 Switch on the line connector communication Installation...
  • Page 91 Guidelines, Norms and Standards Operating manual INVEOR...
  • Page 92 Guidelines, Norms and Standards Operating manual INVEOR...
  • Page 93 Guidelines, Norms and Standards Operating manual INVEOR...

  • Page 94: Stichwortverzeichnis

    External fault ......... 63 10 Stichwortverzeichnis Factory setting ......44 Fan ..........18 Accessories ........81 FI protection switch ...... 10 Ambient conditions .......18 Flying restart ......... 70 Analogue input......27, 56 Frequency setting mode ....40 Analogue output .....27, 59 Automatic reset......50 Ground protection ......
  • Page 95 Stator resistance......66 Operation........11 Storage........... 9 Optional accessories.....81 Switching frequency ..... 69 Overcurrent........77 System errors ....... 76 Overload .........76, 77 Overvoltage......76, 77 Technical data ......79 Terminal cross-section....21 Parameter set .......76 Transport........9 Parameterisation .......6, 39 Type of protection......23 Parameters ........40 PC communication cable ....85 UL ..........
  • Page 96 10205766 KOSTAL Industrie Elektrik GmbH (KOSTAL Industrial Electronics) Lange Eck 11 58099 Hagen Germany www.kostal.com/industrie Phone: +49 2331 8040-4800 Fax: +49 2331 8040-4811...

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