Summary of Contents for LEAB 012-00022GF
- Page 1 Lithium-Ion Battery 12 V-100 Ah, 24 V-100 Ah With integrated battery management system User manual LEAB Automotive GmbH User manual Thorshammer 6 Version: V 2.0 DE-24866 Busdorf Issue date: 16.09.2019...
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Page 2: Table Of Contents
Installation instructions About this Manual Table of Contents About this Manual ................1 General Safety ................... 2 Technical Specifications ..............3 Package Contents ................5 About the battery ................6 Mounting ..................8 Installation ..................9 Normal operation ................16 Error code display ................ -
Page 3: General Safety
Installation instructions General Safety Signal word Meaning DANGER Warns of imminent danger resulting in death or serious injury. WARNING Warns of a potentially dangerous situation that can result in death or serious injury. CAUTION Warns of a potentially dangerous situation that can result in moderate or minor injuries. -
Page 4: Technical Specifications
Fully charge the lithium-ion battery every 6 months at the latest. Technical Specifications Battery type 12 V / 100 Ah 24 V / 100 Ah Part number 012-00022GF 012-00024GF Available capacity 80 Ah 80 Ah Rated voltage 12 V... - Page 5 Installation instructions Technical Specifications Battery type 12 V / 100 Ah 24 V / 100 Ah Part number 012-00022GF 012-00024GF Rated temperature -40 °C … 50°C Cooling Controlled fan Inputs Outputs Communication CAN (SAEJ1939) – CP Single Wire Parallel connection 1 …...
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Page 6: Package Contents
Installation instructions Package Contents Signal contact parameters Parameter Value Maximum drain voltage 45 V Maximum current 300 mA Output 1 Output 2 Rated fuse size 300 mA (thermal) Design Open collector Maximum input voltage 45 V Input 1 Input voltage level (High/Low) TTL range Input 2 Input impedance... -
Page 7: About The Battery
Installation instructions About the battery About the battery Front of lithium ion battery Part Name Positive terminal Negative terminal DIP switch Status indicator (for more information see page 7) Status contacts (for more information see page 7) CAN bus sockets (RJ10) Page 6 of 18... - Page 8 Installation instructions About the battery Detail view of status indicator and signal contacts Status indicator (left) Indicator Status Steady light Device on Power (blue) Flashing Charging Failure (red) See page 17 100% (green) Steady light > 90 % Flashing 80 % … 90 % 80 % (green) Steady light >...
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Page 9: Mounting
Installation instructions Mounting Mounting To mount the lithium-ion battery, perform the following step: Choose a cool, dry and well-ventilated mounting site. Always mount the lithium-ion battery upright or lying on its side, never upside down. Make sure the air circulation is unobstructed at the radiator. Use screws to secure the device to the 4 holes on the underside of the battery (5 mm Ø). -
Page 10: Installation
Single operation with APP power supply To connect the lithium-ion battery in single operation to 12V or 24 V consumers, you need a suitable power pack. LEAB recommends an APP series power pack. To connect the APP and the 12 V or 24 V consumers, perform the following steps: ... - Page 11 Installation instructions Installation Connect the negative terminal of the battery to a common ground. Secure the positive lead of the battery with the CF-8 fuse supplied. Connect the negative terminal of the power pack to a common ground. Connect the positive terminal of the battery to the positive terminal of the power pack.
- Page 12 Single operation with CLP combi In order to connect the lithium-ion battery in single operation with 230 V consumers, you need a suitable inverter. LEAB recommends the CLP combi inverter. To connect the CLP combi and the 230 V consumers, perform the following steps: ...
- Page 13 Installation instructions Installation Connect the negative terminal of the battery to a common ground. Connect the negative terminal of the combi to a common ground. Secure the positive lead of the battery with the CF-8 fuse supplied. Connect the positive terminal of the battery to the positive terminal of the combi.
- Page 14 Installation instructions Installation Optional: Connecting the remote display To connect the remote display (part no.: 0200600001), perform the following steps. The wiring diagram shows the remote display connected to the lithium-ion battery with CLP combi. Connect the GND port of the remote display to a ground. Connect the ‘+Batt’...
- Page 15 For the 12 V battery you need a 12 V DC-DC charge booster, LEAB recommends the BPC 12-12 (part no.:1041003001). For the 24 V battery you need a 24 V DC DC charge booster, LEAB recommends the PP 12/24 DC/DC converter (part no .: 1042004326) or the 12 V/29 V charge booster (part no.: 0404002424).
- Page 16 To switch several lithium-ion batteries in parallel, perform the following steps. For installation you need an installation relay. LEAB recommends the Eltako R12-110-230V relay (part no.:9905043791). You have connected the CLP combi. ...
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Page 17: Normal Operation
Installation instructions Normal operation Connect the negative terminals of the batteries to a common ground. Connect the positive terminals of the batteries to a busbar. Make sure that the cable lengths are identical. The maximum tolerance of the cable lengths among each other is ± 20%. Depending on the cable length, the following cable cross sections result: 35 mm... -
Page 18: Error Code Display
Installation instructions Error code display Error code display Failure (red LED) Error Error Description Flashing x 1 Battery Restart battery and apply discharged charge current (>1 A) within 30 Flashing x 2 Battery Wait until the battery has temperature cooled down too high Flashing x 3 Battery... -
Page 19: Maintenance
Installation instructions Maintenance 10 Maintenance Check the battery as follows each time before using it: Check the battery for external damage. Ensure that the wiring between the charger cable and the charger is secure. 11 Disposal Dispose of the lithium-ion battery in accordance with the Waste Electrical and Electronic Equipment Regulations (WEEE). - Page 20 LEAB Automotive GmbH Thorshammer 6 DE-24866 Busdorf Germany Tel.: +49(0) 4621 9 78 60-0 Fax: +49(0) 4621 9 78 60-260 Email: anfrage@leab.eu Web: www.leab.eu...
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