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PH1800-GFP
Installation Guide
PowerHub 1800

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Summary of Contents for Xantrex PH1800-GFP

  • Page 1 PH1800-GFP Installation Guide PowerHub 1800...
  • Page 3 PowerHub 1800 Installation Guide...
  • Page 4 (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM. Date and Revision April 2015 Revision D...
  • Page 5 About This Guide Purpose The purpose of this Installation Guide is to provide procedures for installing the PowerHub 1800. Scope The Guide provides safety guidelines, detailed planning and setup information, and procedures for installing the inverter. It does not provide operational or troubleshooting information.
  • Page 6 You can find more information about this product by seeing the PowerHub 1800 Operator’s Guide (part number 975-0288-01-01 Rev A). You can find more information about Xantrex products and services at www.xantrex.com. A French version of the document (part number 975-0290-01-01) and a Spanish version (part number 975-0288-03-01) are available at www.xantrex.com.
  • Page 7 Important Safety Instructions IMPORTANT: READ AND SAVE THIS INSTALLATION GUIDE FOR FUTURE REFERENCE. This guide contains important safety instructions for the PowerHub 1800 that must be followed during installation, operation, and troubleshooting. Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it.
  • Page 8: Safety Information

    Safety Safety Information 1. Before installing and using the PowerHub, read all instructions and cautionary markings on the PowerHub, the batteries, and in both this Installation Guide and the Operator’s Guide. 2. The PowerHub is intended for indoor use only. Do not expose the PowerHub to rain, snow, or spray.
  • Page 9 Safety WARNING RISK OF CARBON MONOXIDE POISONING Do not use generators indoors. When generators are used outdoors there must be sufficient circulation to vent the carbon monoxide. Failure to follow these instructions can result in death or serious injury. WARNING LIMITATION ON USE The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices.
  • Page 10: Precautions When Working With Batteries

    Safety Precautions When Working With Batteries WARNING BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS • Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #13. •...
  • Page 11: Precautions For Using Rechargeable Appliances

    Safety 10. Have someone within range of your voice or close enough to come to your aid when you work near a battery. 11. Wear complete eye protection and clothing protection. Avoid touching your eyes while working near batteries. 12. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
  • Page 12: Fcc Information To The User

    Safety FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 13: Power Down Procedure

    Safety Power Down Procedure If softwired..To Power Down the PowerHub 1800: Press ON/OFF Switch to turn OFF Inverter/Charger Disconnect Loads Disconnect the Battery Box(es) from the Inverter Disconnect the PowerHub from the generator and turn the generator OFF. Figure ii Power Down Procedure for Softwired Installations 975-0289-01-01...
  • Page 14 Safety If hardwired..To Power Down the PowerHub 1800: WARNING ELECTRIC SHOCK HAZARD Physically disconnect DC input sources (solar or wind) to ensure that DC power is OFF. Failure to follow these instructions can result in death or serious injury. Disconnect any loads directly Disconnect Loads connected to the front panel of...
  • Page 15: Table Of Contents

    Contents Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vi Precautions When Working With Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii Precautions for Using Rechargeable Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - ix FCC Information to the User - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -x...
  • Page 16 Contents Connecting Two Battery Boxes to the Inverter - - - - - - - - - - - - - - - - - - - - - - - 3–7 Replacing the Top to the Battery Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Plug-and-go (Softwiring) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Permanent Wiring (Hardwiring) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10...
  • Page 17 Figures Figure i Basic Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii Figure ii Power Down Procedure for Softwired Installations - - - - - - - - - - - - - - - - - - xi Figure iii...
  • Page 18 Figures Figure 3-20 Power Down Procedure for Softwired Installations- - - - - - - - - - - - - - - - 3–22 Figure 3-21 Power Down Procedure for Hardwired Installations - - - - - - - - - - - - - - - 3–23 Figure 3-22 Replacing Ground Fault Protection Fuse- - - - - - - - - - - - - - - - - - - - - - - 3–25 Figure A-1 Three-Stage Charging Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4...
  • Page 19 Tables Table 2-1 Typical AC Appliances and Run Times - - - - - - - - - - - - - - - - - - - - - - - 2–7 Table 3-1 Recommended Wire Gauges for Input and Output Terminals - - - - - - - - - 3–11 Table A-1 Electrical Specifications for the Inverter - - - - - - - - - - - - - - - - - - - - - - - A–2 Table A-2...
  • Page 21: Introduction

    Introduction Chapter 1 describes the features and functions of the PowerHub 1800. Figure 1-1 The PowerHub 1800...
  • Page 22: Features And Functions

    Introduction Features and Functions Components The PowerHub 1800 consists of the following components. Batteries not included. PowerHub 1800 Installation Guide and User’s Guide 1800 W Inverter/Charger Battery Box Includes: Includes: Accessory Plate • 1800 W modified sine wave • Battery Cables(positive-red, for Hardwired inverter negative-black)
  • Page 23: Figure 1-3 Powerhub 1800 Features

    Features and Functions Renewable It can also use renewable energy, such as 12 V solar panels and small Energy Input 12 V wind turbines, to recharge the batteries. Using renewable energy sources require a permanent “hardwired” installation and will require additional equipment and structural enhancement to be code-compliant.
  • Page 24 Introduction Grounding The inverter has two AC Ground terminals and one equipment ground terminal. In addition, there are ground fault protection terminals for solar and wind renewable energy inputs (a 32 A and an 80 A). See Figure 3-9 on page 3–11 for a detailed illustration of the Input/Output and ground terminals.
  • Page 25: Applications

    Applications Applications The PowerHub 1800 can be used for the following entry-level applications. Softwired Generator Applications (Plug-and-go) The PowerHub 1800 comes assembled with an AC input cord. This AC cord can be plugged into a 120 Vac outlet on a generator to charge the batteries.
  • Page 26: Hardwired Permanent Applications

    Introduction Hardwired Permanent Applications Utility Backup Applications Installations of this kind must be certified/approved as Important: “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority. Example only.
  • Page 27: Solar Applications

    Applications Solar Applications Installations of this kind must be certified/approved as Important: “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority. Maximum size of PV array depends on the DC input terminals used: •...
  • Page 28: Wind Applications

    Introduction Wind Applications Installations of this kind must be certified/approved as Important: “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority. Maximum size of wind turbine: •...
  • Page 29: Combination Applications

    Applications Combination Applications Installations of this kind must be certified/approved as Important: “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority. Wind Turbine Example only.
  • Page 30 1–10...
  • Page 31: Planning

    Planning Chapter 2 contains information on planning the installation of this equipment.
  • Page 32: Planning Overview

    Planning Planning Overview This unit is intended as an entry-level inverter/charger backup Important: system. To use it as a stand-alone power source, it is not required to do any special installation procedures. However, if your installation involves renewable energy (solar or wind generators) or requires hardwiring for any reason, if you do not have adequate knowledge of national and local building and electrical codes, do not attempt to install this unit in a permanent installation.
  • Page 33: Tools Required

    Tools Required Tools Required The following tools may be required for installing this equipment: ❐ #2 Phillips screwdriver(s) ❐ Slotted screwdriver(s) ❐ Wire strippers ❐ Torque wrench ❐ Socket wrench and sockets (½ in. for the wind DC input terminal, and 10 mm for the solar DC input terminal) ❐...
  • Page 34: Dimensions

    Planning Dimensions 20.5” 16” (52.7 cm) (40.64 cm) 14.25” (35.56 cm) 14” (35.56 cm) 8” 13.875” (20.32 cm) (35.24 cm) Recommended Minimum Required Floor Space = 22" (55.88 cm) x 33" (84 cm) Back IMPORTANT: 33” (84 cm) 12" Clearance The Powerhub should be mounted on concrete floors or 29”...
  • Page 35: Batteries

    Batteries Batteries The PowerHub 1800 is designed to be permanently connected to a Important: small 12-volt battery bank. Do not operate this equipment without connecting a battery or battery bank. The PowerHub will use the power stored in the batteries to run AC loads up to 1440 W (continuously).
  • Page 36 Planning All batteries used for this system should be identical. Do not mix Important: battery types or sizes. Do not mix old batteries with new batteries. Performance and charging anomalies can occur if types, sizes, or age of batteries are not identical.
  • Page 37: Table 2-1 Typical Ac Appliances And Run Times

    Operating times assume a fully charged 400 Ah battery bank and may vary based on model/brand of appliance. For more detailed information about batteries and battery banks, see the Battery Banks for Inverter Systems Application Note, available at www.xantrex.com. 975-0289-01-01 2–7...
  • Page 38: Renewable Energy (Re)

    Planning Renewable Energy (RE) The PowerHub 1800 supports the following renewable energy sources. • Photovoltaic (Solar) • Wind Renewable energy generators are required by code to be hardwired into a permanent installation. Permanent installations required inspection and approval by the local electric authority. Some additional components may be required for code-compliance, such as charge controllers, a DC combiner box, and/or DC disconnect switches.
  • Page 39: Solar And Wind Combination

    Renewable Energy (RE) Solar and Wind Combination • PowerHub 1800’s battery enclosure accommodates up to two 100 Ah batteries for a total of 200 Ah. Solar input can accept up to 32 A and wind input can accept up to another 80 A for a combined total of 112 A.
  • Page 40 Planning Notes __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ 2–10 975-0289-01-01...
  • Page 41: Installation

    Installation Chapter 3 contains information on assembling and installing this equipment. DANGER ELECTRICAL SHOCK AND FIRE HAZARDS All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regulations. Failure to follow these instructions will result in death or serious injury. Installation Overview 1.
  • Page 42: Assembling The Components

    Installation Assembling the Components Ensure that the location chosen for the inverter allows 8 to Important: 12 inches (15.2 to 30.5 cm) clearance behind both the inverter and the Battery Box(es). Additional room may be needed for access. 1. Decide on which side of the inverter box the Battery Box will be placed and locate the four #6-32 mounting screws on that side(s) of the inverter.
  • Page 43: Figure 3-2 Connecting The Battery Box To The Inverter

    Assembling the Components Continued from Figure 3-1. 3. Locate the four keyhole shaped slots on the side of the battery box that is to be attached to the inverter. Battery Box Side View 4. Align the Battery Box keyhole slots with the mounting screws on the inverter box.
  • Page 44: Preparing The Battery Bank

    Installation Preparing the Battery Bank 1. Insert the batteries into the compartment. 2. Connect the batteries as shown below depending on the battery configuration used. 3. Tighten the Hex nut on the battery terminal to the battery manufacturer’s torque requirement. If using two batteries, see Figure 3-6 for additional cabling instructions.
  • Page 45: Figure 3-4 Battery Cabling For Two Batteries

    Assembling the Components If using two 12 Vdc batteries, connect the cables in "parallel". Positive (+) to Positive (+) Negative (–) to Negative (–) Battery Cable Battery Cable CONNECT SECOND: CONNECT FIRST: Positive (+) (red) Cable from Negative (–) (black) Cable from the Battery Box to the Inverter* the Battery Box to the Inverter* DISCONNECT FIRST:...
  • Page 46: Connecting The Battery Bank To The Inverter

    Installation Connecting the Battery Bank to the Inverter WARNING ELECTRIC SHOCK HAZARD Once the battery bank is connected to the inverter, if the batteries are charged, the inverter outlets may become "live". If the PowerHub is to be hardwired, wait until all wiring is complete BEFORE connecting the battery bank. Failure to follow these instructions can result in death or serious injury.
  • Page 47: Connecting Two Battery Boxes To The Inverter

    Assembling the Components Connecting Two Battery Boxes to the Inverter Up to two Battery Boxes can be used with the PowerHub 1800 at one time for a maximum of four 12-volt batteries only. Connect dual Battery Boxes as follows: 1. Prepare the opposite side of the inverter as described in Figure 3-1 on page 3–2.
  • Page 48: Replacing The Top To The Battery Box

    Installation Replacing the Top to the Battery Box 1. Place the top to the battery box on Back the enclosure, back edge first so that the back edge of the enclosure is inserted into the folded down edges of the sides of the top. Sides with There is a label on the underside of folded down...
  • Page 49: Wiring

    Wiring Wiring Plug-and-go (Softwiring) The PowerHub 1800 comes assembled with an AC input cord. This AC cord can be plugged into a 120 Vac outlet on a 120 Vac generator to charge the batteries. The input cord is intended to allow connection to portable Important: generators in non-permanent installations.
  • Page 50: Permanent Wiring (Hardwiring)

    Installation Permanent Wiring (Hardwiring) WARNING ELECTRIC SHOCK HAZARD Hardwiring this equipment should be done by a person with adequate knowledge of electrical and building code requirements. Failure to follow safe installation practices could result in a significant, and possibly lethal, shock hazard.
  • Page 51: Terminal Access

    Wiring Terminal Access Wiring Terminals Enlargement BEFORE REMOVING INVERTER COVER: Check to ensure the AC Indicator LED is NOT illuminated and that there are absolutely no sources of power connected to the PowerHub. Remove the 5 #6-32 Phillips screws on the top of the inverter.
  • Page 52: Removing The Factory-Installed Ac Cord And Knockouts

    Installation Table 3-1 Recommended Wire Gauges for Input and Output Terminals Terminal Acceptable Wire Gauge Torque to..DC Input (80 A DC Input/100 A fused) Manufacturer’s recommendation. 20.3 Nm (180 in-lbs) DC Ground Manufacturer’s recommendation. 20.3 Nm (180 in-lbs) System Ground #3 AWG Removing the Factory-installed AC Cord and Knockouts 1.
  • Page 53: Figure 3-11 Preparing The Knockouts

    Wiring Continued from Figure 3-10. 3. Locate the AC Accessory Plate and remove one or the two of the knockouts depending on whether both input and output wiring will be needed. If only input is needed, then only remove one knockout. 4.
  • Page 54: Ac Input And Output Wiring From A Generator

    Installation AC Input and Output Wiring from a Generator Connect the PowerHub to a This 15 A circuit breaker is only 15 A circuit breaker in the AC required if the generator being Distribution Panel. This AC used doesn’t already have one. Distribution Panel may not be fed with any other AC sources.
  • Page 55: Ac Input And Output Wiring From The Utility Grid

    Wiring AC Input and Output Wiring from the Utility Grid Connect the PowerHub to Connect the PowerHub to a 15 A circuit breaker in the a 15 A circuit breaker in the Main AC Distribution AC Distribution Panel. This Panel. AC Distribution Panel may not be fed with any other AC sources.
  • Page 56: Dc Wiring With Ground Fault Protection (Renewable Energy Solar Panel; Maximum 400 W)

    Installation DC Wiring with Ground Fault Protection (Renewable Energy Solar Panel; Maximum 400 W) Renewable energy input may require additional hardware to be Important: code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements. Example only.
  • Page 57: Dc Wiring With Ground Fault Protection (Renewable Energy Solar Array; Maximum 1000 W)

    Wiring DC Wiring with Ground Fault Protection (Renewable Energy Solar Array; Maximum 1000 W) Renewable energy input may require additional hardware to be Important: code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements. Example only.
  • Page 58: Dc Wiring (Renewable Energy Wind, Maximum 1000 W)

    Installation DC Wiring (Renewable Energy Wind, Maximum 1000 W) Renewable energy input may require additional hardware to be Important: code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements. Example only. Actual installation may vary. IMPORTANT: The wind generator needs its own charge controller to...
  • Page 59: Replacing The Top Cover

    Double-check Replacing the Top Cover 1. Place the top cover back on the inverter and align the holes. 2. Replace the 5 #6-32 Phillips screws on the top of the inverter. 3. Torque to 1.3 nm (11.5 in-lbs) Figure 3-17 Replacing the Top Cover on the Inverter Double-check Before applying power, double-check the following connections.
  • Page 60: Power Up Procedure

    Installation Power Up Procedure If softwired..To Power Up the PowerHub 1800: AC Generator 120 Vac Outlet Connect the PowerHub to the generator and turn the generator ON (if required). Connect the Battery Box(es) to the Inverter. Press ON/OFF Switch to turn ON Inverter/Charger.
  • Page 61: Figure 3-19 Power Up Procedure For Hardwired Installations

    Power Up Procedure If hardwired..To Power Up the PowerHub 1800: Connect the Battery Box(es) to the Inverter Connect the DC Input Connect the AC Input Press ON/OFF Switch to turn ON Main Panel Inverter/Charger Apply DC Input power by closing Apply Utility power (if available) the DC Disconnect Input Breaker from the Main AC Distribution...
  • Page 62: Power Down Procedure

    Installation Power Down Procedure If softwired..To Power Down the PowerHub 1800: Disconnect Loads. Press ON/OFF Switch to turn OFF Inverter/Charger. Disconnect the Battery Box(es) from the Inverter. Disconnect the PowerHub from the generator and turn the generator OFF. Figure 3-20 Power Down Procedure for Softwired Installations 3–22 975-0289-01-01...
  • Page 63: Figure 3-21 Power Down Procedure For Hardwired Installations

    Power Down Procedure If hardwired..To Power Down the PowerHub 1800: WARNING ELECTRIC SHOCK HAZARD Physically disconnect DC input sources (solar or wind) to ensure that DC power is OFF. Failure to follow these instructions can result in death or serious injury. Disconnect Loads connected to the PowerHub through AC Disconnect any loads directly...
  • Page 64: Ground Fault Protection

    Installation Ground Fault Protection DANGER ELECTRICAL SHOCK AND FIRE HAZARDS • All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regulations. • Disconnect all AC and DC power sources. Failure to follow these instructions will result in death or serious injury. Ground fault protection is required when using either solar or wind renewable energy input.
  • Page 65: Figure 3-22 Replacing Ground Fault Protection Fuse

    Ground Fault Protection To replace the ground fault protection fuse: 1. Remove the five Phillips screws on the top of the inverter and lift off the panel to expose the terminals, as shown in Figure 3-22. 2. Locate the PV ground fault protection fuse. 3.
  • Page 66 3–26...
  • Page 67 Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800.
  • Page 68: Electrical Specifications

    Specifications Electrical Specifications Table A-1 Electrical Specifications for the Inverter Parameter PowerHub 1800 Inverter Maximum Output Power 1800 W (15A) (5 minutes maximum) Continuous Output Power 1440 W (12 A) Surge Rating 2880 W (24 A) Input Voltage Range 10.5 to 15.0 Vdc Input Frequency Range 60 Hz Peak Efficiency...
  • Page 69: Physical Specifications

    Physical Specifications Physical Specifications Table A-3 Physical Specifications of the Inverter Parameter PowerHub 1800 Dimensions (H x W x L) 14.75" × 8.0" × 16.0" (37.5 cm × 20 cm × 41 cm) Weight 28.6 lb (13.0 kg) Operating Temperature 0 °C (32 °F) to 40 °C (104 °F) Storage Temperature -30 °C (-22 °F) to 70 °C (158 °F)
  • Page 70: Figure A-1 Three-Stage Charging Process

    Specifications Float Stage In the Float stage, the constant voltage mode limited to 13.7 Vdc. An 8- hour timer is started at this point. If, during the 8-hour timer, the current rises to 6 A, the unit transitions back to the Bulk Stage and starts over. If the unit stays at 4A or less for the 8 hour timer, it will transition to Standby Mode.
  • Page 71: Charging Profiles

    Battery Charger Specifications Charging Profiles 40-amp Charging Profile Table A-5 provides the specific charging parameters for the 40 Charging Profile. Table A-5 40-amp Charging Profile Parameter Name Default Value Charger Setting 40 A Maximum Bypass Current 500 W (4 A) Bulk Mode 40 A Absorption Mode...
  • Page 72: 10-Amp Charging Profile

    Specifications 10-amp Charging Profile Table A-6 provides the specific charging parameters for the 10 Charging Profile. Table A-6 10-amp Charging Profile Parameter Name Default Value Charger Setting 10 A Maximum Bypass Current 1200 W (10 A) Bulk Mode 10 A Absorption Mode 14.2 Vdc (4 hours maximum) Float Mode...
  • Page 73 2–3 Clearance 2–3 Ventilation 2–8, 2–9 Wind/Hydro Wiring 3–10 Hardwiring 3–12 Factory-installed AC Cord 3–9 Softwiring FCC information to the user 3–11 Terminal Access first aid 1–2 Function Xantrex web site 3–24 ground fault protection 1–4 Ground Terminals 975-0289-01-01 IX-1...
  • Page 76 Schneider Electric Solar Inverters USA Inc. +1 800 670 0707 +1 408 987 6030 www.xantrex.com 975-0289-01-01 Revision D Printed in China...

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