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Page 2 Neither Pro-face nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Page 3: Table Of Contents
Table of Contents Table of Contents Safety Information ........About the Book.
Page 4 PS-4000B Series User Manual Fan Kit Installation ..........
Page 5: Safety Information
Safety Information Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Page 6 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Pro-face for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
Page 7: About The Book
About the Book About the Book At a Glance Thank you for purchasing Pro-face's PS-4000B Series (Hereafter referred to as the "PS-B unit"). Document Scope PFXP Reference Reference Character Description Possible Values Part Number PFXP Base Unit B: Built-in Computer...
Page 8 PS-4000B Series User Manual Reference Character Description Possible Values Storage Device N: None (where to install the OS) C: CF Card 4GB D: CF Card 8GB K: HDD T: SSD Slide-in Slot 0: None 1: DVD Multi drive 2: HDD...
Page 9 You can download these technical publications and other technical information from our website "Otasuke Pro!" at http://www.pro-face.com/otasuke/. Global Code A global code is assigned to every Pro-face product as a universal reference.For more information on product models and their matching global codes, please refer to the following URL.
Page 10 PS-4000B Series User Manual Product Related Information PS-B units are certified for use in Class I, Division 2 hazardous locations as defined in ANSI/ISA 12.12.01 or CSA C22.2 N213. Observe the following: DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of ...
Page 11 About the Book WARNING UNINTENDED EQUIPMENT OPERATION Use only the software provided with this product. If you use the other software, please confirm the operation and safety before you use. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Page 12 PS-4000B Series User Manual...
Page 13: Part I General Overview
General Overview EIO0000000856 11/2010 General Overview General Overview Subject of this Part This part provides an overview of PS-B unit. What's in this Part? This part contains the following chapters: Chapter Chapter Name Page Important Information Physical Overview Characteristics Dimensions/Assembly...
Page 14 PS-4000B Series User Manual...
Page 15: Chapter 1 Important Information
Important Information EIO0000000856 11/2010 Important Information Important Information General This chapter describes the safety aspects which are specific to the operation of the PS-B unit. What's in this Chapter? This chapter contains the following topics: Topic Page Federal Communications Commission Radio Frequency Interference Statement - For U.S.A.
Page 16: Federal Communications Commission Radio Frequency Interference Statement - For U.s.a
PS-4000B Series User Manual Federal Communications Commission Radio Frequency Interference Statement - For U.S.A. FCC Radio Interference Information This equipment has been tested and found to comply with the Federal Communications Commission (FCC) limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Page 17: Qualified Personnel
Important Information Qualified Personnel General Only qualified personnel can install, operate, and maintain the product. A qualified person is one who has skills and knowledge related to the construction, operation, and installation of electrical equipment, and has received safety training to recognize and avoid the hazards involved.
Page 18: Certifications And Standards
PS-4000B Series User Manual Certifications and Standards Agency Certifications Pro-face submitted this product for independent testing and qualification by third- party agencies. These agencies have certified this product as meeting the following standards. Underwriters Laboratories Inc.,UL 508 and CSA C22.2 N142, Industrial Control ...
Page 19 Important Information End of Life (WEEE) The product contains electronic boards. It must be disposed of in specific treatment channels. The product contains cells and/or storage batteries which must be collected and processed separately, when they have run out and on product end of life.
Page 20: European (Ce) Compliance
PS-4000B Series User Manual European (CE) Compliance CE Compliance Note The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage (CE marking) when used as specified in the relevant documentation, in applications for which they are...
Page 21: Hazardous Location Installations - For Usa And Canada
ANSI/ISA 12.12.01 or CSA C22.2 N213 certification appears on the product labeling. Do not install any Pro-face or OEM components, equipment, or accessories  unless these have also been qualified as suitable for use in Class I, Division 2, Groups A, B, C, and D locations.
Page 22 PS-4000B Series User Manual DANGER EXPLOSION HAZARD Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N213 hazardous  location rating of your device before installing or using it in a hazardous location. To power on or power off a PS-B unit installed in a Class I, Division 2 hazardous ...
Page 23 Important Information Power Switch DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of  the system, and prior to installing or removing any accessories, hardware, or cables. Unplug the power cable from both the PS-B unit and the power supply.
Page 24 Failure to follow these instructions will result in death or serious injury. Hazardous Location Installations - For ATEX PS-4000B Series must only be mounted in to the category 3D enclosures according to the directive 94/9/EC. The assembled units with an enclosure should be marked: II 3D Ex tc IIIA T85C Dc Tamb: 0C to +50C...
Page 25: Chapter 2 Physical Overview
Physical Overview EIO0000000856 11/2010 Physical Overview Physical Overview Subject of this Chapter This chapter provides a physical overview of the product. What's in this Chapter? This chapter contains the following topics: Topic Page Package Contents PS-B Unit Description Interface Specifications...
Page 26: Package Contents
PS-4000B Series User Manual Package Contents Items The following items are included in the PS-B unit package. Before using the PS-B unit, please confirm that all items listed here are present. PS-B unit DVD-ROM containing the software required to reinstall the Operating System.
Page 27: Ps-B Unit Description
Physical Overview PS-B Unit Description Introduction During operation, surface temperatures of the heat sink may reach 70C (158F). WARNING RISK OF BURNING INJURY Do not touch the surface of the heat sink during operation. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Page 28 PS-4000B Series User Manual Interface Front View Status LEDs Color Meaning Power Green Supply voltage OK The system is in standby mode (S5: soft-off mode or S4: hibernate mode -Suspend-to-Disk) Orange Supply voltage not OK; the system is operating on battery power.
Page 29 Physical Overview NOTE: The front USB is a diagnostic interface for service and maintenance. NOTICE UNINTENDED EQUIPMENT OPERATION ・Do not use the front USB (USB5) while the machine is in operation. ・Always keep the blue cover closed during normal operation. Failure to follow these instructions can result in equipment damage.
Page 30 PS-4000B Series User Manual Interface Front View Status LEDs Color Meaning Power Green Supply voltage OK The system is in standby mode (S5: soft-off mode or S4: hibernate mode -Suspend-to-Disk) Orange Supply voltage not OK; the system is operating on battery power.
Page 31 Physical Overview NOTE: The front USB is a diagnostic interface for service and maintenance. NOTICE UNINTENDED EQUIPMENT OPERATION ・Do not use the front USB (USB5) while the machine is in operation. ・Always keep the blue cover closed during normal operation. Failure to follow these instructions can result in equipment damage.
Page 32 PS-4000B Series User Manual 18 Slot 5: PCIe slot (half-size) 19 DVI-D I/F Expansion Board (Built-in option) Interface Front View Slide in Slot 1 (Connection via SATA) CMOS profile switch Status LEDs Color Meaning Power Green Supply voltage OK The system is in standby mode (S5: soft-off mode...
Page 33 Physical Overview 12 Slide in Slot 2 (Connection via SATA) NOTE: The front USB is a diagnostic interface for service and maintenance. NOTICE UNINTENDED EQUIPMENT OPERATION ・Do not use the front USB (USB5) while the machine is in operation. ・Always keep the blue cover closed during normal operation. Failure to follow these instructions can result in equipment damage.
Page 34: Interface Specifications
PS-4000B Series User Manual Interface Specifications Communication Connections DANGER EXPLOSION HAZARD Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N213 hazardous  location rating of your device before installing or using it in a hazardous location. To power on or power off a PS-B unit installed in a Class I, Division 2 hazardous ...
Page 35 Physical Overview Serial Interfaces COM 1 and COM 2: These interfaces are used to connect an RS-232C (serial) cable with a D-Sub 9 pin connector. Serial interface COM1 and COM2 Connector D-Sub 9 pin plug Type RS-232C, modem- capable, not electrically isolated UART 16650-compatible, 16-...
Page 36 PS-4000B Series User Manual COM Expansion Board (Built-in option) COM Expansion Board Pin Assignments: This interface is a Built-in option. It is a combined RS-232C/RS-422/RS-485 interface with D-SUB 9 pin connector. The operating mode (RS-232C/RS-422/RS-485) is selected automatically, depending on the electrical connection.
Page 37 Physical Overview RS-232C - Bus length and cable type The maximum transfer rate of 115 kBit/s depends on the cable type being used. Distance [m] Transfer rate [kBit/s]  15 Typ. 64  10 Typ. 115  5 Typ. 115 The material used for the cable should preferably have all or most of the following properties in order to reach an optimal transfer rate.
Page 38 PS-4000B Series User Manual RS-422 - Bus length and cable type The RTS line must be switched on to activate the sender. The maximum transfer rate of 115 kBit/s depends on the cable type being used. Distance [m] Transfer rate [kBit/s] 1200 Typ.
Page 39 Physical Overview RS-485 - Bus length and cable type The maximum transfer rate of 115 kBit/s depends on the cable type being used. Distance [m] Transfer rate [kBit/s] 1200 Typ. 115 The material used for the cable should preferably have all or most of the following properties in order to reach an optimal transfer rate.
Page 40 PS-4000B Series User Manual DVI-D I/F Expansion Board(Built-in option) This interface is a Built-in option. Please note that the DVI-D I/F Expansion Board and the embedded DVI-I Interface are different. WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION Use the Single-link Monitor to connect DVI-D I/F Expansion Board. If you use ...
Page 41: Chapter 3 Characteristics
Characteristics EIO0000000856 11/2010 Characteristics Characteristics Subject of this Chapter This chapter lists the product characteristics. What's in this Chapter? This chapter contains the following topics: Topic Page Characteristics of the PS-B unit Environmental Characteristics...
Page 42: Characteristics Of Ps-B Unit
PS-4000B Series User Manual Characteristics of PS-B unit Product Characteristics The characteristics of the PS-B units are given below: Element Characteristics AtomN270 1 slot AtomN270 2 slots Core2Duo P8400 Core2Duo P8400 Core2Duo P8400 1 slot 2 slots 5 slots Expansion...
Page 43 Characteristics Element Characteristics AtomN270 1 slot AtomN270 2 slots Core2Duo P8400 Core2Duo P8400 Core2Duo P8400 1 slot 2 slots 5 slots Serial Interface Amount Type RS-232C, modem-capable, not electrically isolated x 1 RS-232C/422/485, RS-232C not modem compatible, electrically isolated x 1 (Built-in option) UART 16550-compatible, 16-byte FIFO Transfer rate...
Page 44 PS-4000B Series User Manual The serial, USB and Ethernet interfaces on this product have internal port numbers that may differ from their physical port numbers, such as "ETH1" or "USB1", printed on the product and used for identification in this manual. As the internal port number assigned to the interface differs between operating systems, please check the interface in your environment.
Page 45  — Slovenian —   Spanish     Swedish    Thai   — Turkish    Ukrainian —  — *1 The languages can be downloaded from Pro-face Home Page "Otasuke Pro!". http://www.pro-face.com/otasuke/...
Page 46: Environmental Characteristics
PS-4000B Series User Manual Environmental Characteristics Characteristics The environmental characteristics of the PS-B unit are as follows: Characteristics Value Standards Degree of Protection IP 20 EN/IEC 61131-2 Pollution Degree For use in Pollution Degree 2 environment EN/IEC 61131-2 0...50 C (32...122 F)
Page 47: Chapter 4 Dimensions/Assembly
Dimensions/Assembly EIO0000000856 11/2010 Dimensions/Assembly Dimensions/Assembly Subject of this Chapter This chapter concerns the dimensions and the panel mounting of products. What's in this Chapter? This chapter contains the following topics: Topic Page Dimensions PS-B Unit Mounting Preparing to Install the PS-B Unit...
Page 48: Dimensions
PS-4000B Series User Manual Dimensions Dimensions of the 1 slot Unit The illustration below shows the dimensions of front view. 4xØ5.4 4xØ0.21 4xØ11 0.71 1.38 4xØ0.43 The illustration below shows the dimensions of side view.
Page 49 Dimensions/Assembly This illustration below shows the dimensions of top view. Dimensions of the 2 slot Unit This illustration below shows the dimensions of front view. 110.5 4xØ5.4 4.35 4xØ0.21 20.3 0.79 2.75 4xØ11 4xØ0.43...
Page 50 PS-4000B Series User Manual This illustration below shows the dimensions of side view. This illustration below shows the dimensions of top view.
Page 51 Dimensions/Assembly Dimensions of the 5 slot Unit This illustration below shows the dimensions of front view. This illustration below shows the dimensions of side view.
Page 52 PS-4000B Series User Manual This illustration below shows the dimensions of top view. Values Measurement "A" depends on which heat sink is used AtomN270 Core2Duo PS8400 1 Slot Unit 12.8mm (0.503 in) 2 Slot Unit 28 mm (1.103 in) 5 Slot Unit —...
Page 53: Ps-B Unit Mounting
Dimensions/Assembly PS-B Unit Mounting Installation Location WARNING UNINTENDED EQUIPMENT OPERATION Overheating can cause incorrect software behavior, therefore: Do not place the PS-B unit next to other devices that might cause overheating.  Keep the PS-B unit away from arc-generating devices such as magnetic ...
Page 54 PS-4000B Series User Manual PS-B unit 1 slot PS-B unit 2 slot Mounting plate outline (PS-B unit) Mounting plate outline (PS-B unit) 20.3 0.71 90.3 2.09 3.56 110.5 4.35...
Page 55 Dimensions/Assembly PS-B unit 5 slot Mounting plate outline (PS-B unit) 25.7 1.01 95.7 3.77 165.7 6.52 191.4 7.54...
Page 56 PS-4000B Series User Manual Mounting angle The PS-B unit system must be mounted as described in the following figures. Standard mounting - vertical Standard mounting refers to vertical mounting orientation. PS-B unit systems with or without a fan kit can be mounted this way.
Page 57 Dimensions/Assembly Spacing for air circulation In order to guarantee sufficient air circulation, mount the system so that the spacing on the top, bottom, and sides is as follows: > 50 > 50 > 1.96 > 1.96 Air out Air in These defined distances are valid for both vertical and flat mounting of the PS-B unit.
Page 58: Preparing To Install The Ps-B Unit
PS-4000B Series User Manual Preparing to Install the PS-B Unit Vibration and Shocks Extra care should be taken with respect to vibration levels when installing or moving the PS-B unit. If the PS-B unit is moved, for example, while it is installed in a rack equipped with caster wheels, the unit can receive excessive shock and vibration.
Page 59: Part Ii Implementation
Implementation EIO0000000856 11/2010 Implementation Implementation Subject of this Part This part describes setting up the product. What's in this Part? This part contains the following chapters: Chapter Chapter Name Page Getting Started Main Power Connection Configuration of the BIOS Hardware Modifications...
Page 60 PS-4000B Series User Manual...
Page 61: Chapter 5 Getting Started
Getting Started EIO0000000856 11/2010 Getting Started Getting Started First Power-up License Agreement NOTE: Limitations on your usage of the Windows® Operating System are noted in Microsoft's End User License Agreement (EULA). Please read this document before first powering-up. On first power-up of your PS-B unit, refer to "PS4000 Series Installation Guide". EWF Manager (Enhanced Write Filter Manager) The PS-B unit CF Card model operating system, Windows®...
Page 62 PS-4000B Series User Manual Enabling/Disabling the EWF Manager The status of the EWF Manager may be changed by running the ChangeEWFState.exe program located in the C:\Utility\Change EWF State directory. After running this program, a system restart is required for the change to take effect.
Page 63: Chapter 6 Main Power Connection
Main Power Connection EIO0000000856 11/2010 Main Power Connection Main Power Connection Subject of this Chapter This chapter describes the connection of the PS-B unit to the main power supply. What's in this Chapter? This chapter contains the following topics: Topic Page Grounding Connecting the DC Power Cord...
Page 64: Grounding
PS-4000B Series User Manual Grounding Overview The grounding resistance between the PS-B unit’s Functional Ground (FG) and Ground must be 100  or less. When using a long grounding wire, check the resistance and if required replace a thin wire with a thicker wire and place it in a duct.
Page 65 Main Power Connection PS-B unit Other Other Device Device Shared Ground not Allowed Do not connect the PS-B unit to ground through other devices using the SG terminals. PS-B unit Other Other Device Device Shared Ground - Avoid Ground Loop When connecting an external device to a PS-B unit with the Shield Ground (SG), ensure that no ground loop is created.
Page 66 PS-4000B Series User Manual Grounding Procedure The PS-B functional ground has 2 connections: Supply voltage  Ground connection  When grounding, follow the procedure below: Step Action Check that the grounding resistance is 100  or less. When connecting the SG line to another device, ensure that the design of the system/connection does not produce a ground loop.
Page 67 Main Power Connection Grounding I/O Signal Lines DANGER EXPLOSION HAZARD Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N213 hazardous  location rating of your device before installing or using it in a hazardous location. To power on or power off a PS-B unit installed in a Class I, Division 2 hazardous ...
Page 68: Connecting The Dc Power Cord
PS-4000B Series User Manual Connecting the DC Power Cord Precaution When connecting the PS-B unit's power cable to the power connector on the unit, first ensure that the power cord is disconnected from the DC power supply. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of ...
Page 69 Main Power Connection Wiring and Connecting the Terminal Block (DC power supply connector) When wiring and connecting the PS-B unit power cables, follow the procedure below: Step Action Remove all power from the PS-B unit and confirm that the DC power supply has been disconnected from its power source.
Page 70 PS-4000B Series User Manual Marine Certification Connection If the product is used in an environment requiring marine certification, a noise filter must be in the power line.The noise filter must be ordered in addition to the product using the reference PFXZFTPNDC1.
Page 71: Usb Outlet On The Ps-B Unit
Main Power Connection USB Outlet on the PS-B Unit Introduction The information below describes usage of the USB outlet located on PS-B unit in Class I, Division 2 Groups A, B, C, and D hazardous locations. DANGER EXPLOSION HAZARD Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N213 hazardous ...
Page 72 PS-4000B Series User Manual Description Non-incendive equipment (keyboards, mouse) are permitted for use on the PS-B unit (Associated Apparatus) USB ports 1, 2, 3, 4 (not for USB 5, only for maintenance). In addition to being non-incendive, any equipment connected to the USB ports 1, 2, 3, 4 must satisfy the following criteria.
Page 73 Main Power Connection 2. Associated Non-incendive Field Wiring Apparatus shall satisfy the following: PS-B Unit Associated Non-incendive Field Wiring Apparatus (Mouse, Keyboard)    cable  cable 3. If the electrical parameters of the cable are unknown, the following values may be used: = 196.85 pF/m (60 pF/ft) ...
Page 74 PS-4000B Series User Manual...
Page 75: Chapter 7 Configuration Of The Bios
Configuration of the BIOS EIO0000000856 11/2010 Configuration of the BIOS Configuration of the BIOS What's in this Chapter? This chapter contains the following topics: Topic Page BIOS Options USB Configuration Boot Menu Security Exit...
Page 76: Bios Options
PS-4000B Series User Manual BIOS Options General Information BIOS stands for "Basic Input Output System". It is the most basic communication between the user and the hardware. The BIOS Setup Utility lets you modify basic system configuration settings. These settings are stored in CMOS and in an EEPROM (as a backup).
Page 77 Configuration of the BIOS BIOS Setup Keys The following keys are enabled during the POST: Function Enters the BIOS setup menu Using the F12 key, you can boot from the network Displays the boot menu. Lists all bootable devices that are connected to the system.
Page 78 PS-4000B Series User Manual Main Immediately after the [DEL] key is pressed during startup, the main BIOS setup menu appears: BIOS setting Description Setting options Effect System Time This is the current time Adjustment of the time Set the time in the format setting.
Page 79 Configuration of the BIOS BIOS setting Description Setting options Effect MAC Adresse (ETH1 Displays the MAC addresses None assigned for the ETH1 interface. Boot counter Displays the boot counter - None each restart increments the counter by one (max.16777215). Running time Displays the running time in None hours.
Page 80 PS-4000B Series User Manual BIOS setting Description Setting options Effect USB configuration Configures USB settings Enter Opens submenu Keyboard/mouse Configures the Enter Opens submenu configuration keyboard/mouse options Remote access Configures the remote Enter Opens submenu configuration access settings. CPU board monitor...
Page 81: Usb Configuration
Configuration of the BIOS USB Configuration USB Configuration BIOS setting Description Setting options Effect USB Functions You can enable or disable Disabled Disables the USB port USB ports here. 2 USB ports USB1, USB3 are enabled. USB port numbers (e.g. 4 USB ports USB1, USB2, USB3, USB4, are USB1, USB3, and so on) are...
Page 82 PS-4000B Series User Manual BIOS setting Description Setting options Effect USB Legacy POST- Option to enable Legacy USB Enabled Enables calling the BIOS Setup Always Support during the during the POST with a USB POST (Power On Self Test), keyboard...
Page 83: Boot Menu
Configuration of the BIOS Boot Menu Boot setting Description Setting options Effect Boot Priority You can define the drive Device based Only devices that are recognized by Selection used to boot up the the system are listed. You can change machine.
Page 84 PS-4000B Series User Manual Boot setting Description Setting options Effect Quick Boot This function reduces the Disabled Disables this function. boot time by skipping Enabled Enables this function. some POST procedures. Quiet Boot Determines if POST Disabled POST message display...
Page 85: Security
Configuration of the BIOS Security BIOS Setting Description Setting options Effect Supervisor Password Displays whether or not a None supervisor password has been set. User Password Displays whether or not a None user password has been set. Change Supervisor Required to enter/change Enter Enter password.
Page 86 PS-4000B Series User Manual BIOS Setting Description Setting options Effect Boot Sector Virus With this option, a warning Disabled Disables this function. Protection is issued when the boot Enabled Enables this function. sector is accessed through a program or virus.
Page 87 Configuration of the BIOS BIOS setting Description Setting options Effect Primary Slave HDD With a valid user password, you can Enter Enter password Master Password change or configure hard drives without rebooting the device.
Page 88: Exit
PS-4000B Series User Manual Exit BIOS SETUP UTILITY Main Advanced Boot Security Power Exit Exit Options Exit system setup after saving the Save Changes and Exit changes. Discard Changes and Exit for this operation. Load CMOS Defaults Select Screen Select Item...
Page 89: Chapter 8 Hardware Modifications
Hardware Modifications EIO0000000856 11/2010 Hardware Modifications Hardware Modifications Subject of this Chapter This chapter concerns the hardware modifications for the PS-B unit. A wide variety of optional units, Main Memory and CF Cards manufactured by Pro- face and commercial devices and boards can be used with this product. What's in this Chapter? This chapter contains the following topics: Topic...
Page 90: Before Modifications
PS-4000B Series User Manual Before Modifications Overview For detailed installation procedures for optional units, refer to the Installation Guide included with the optional unit. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of ...
Page 91 Hardware Modifications CAUTION OVERTORQUE AND LOOSE HARDWARE Do not exert more than 0.5 N•m (4.5 lb-in) of torque when tightening the  installation fastener, enclosure, accessory, or terminal block screws. Tightening the screws with excessive force can damage the plastic casing of the PS-B unit. When installing or removing screws, ensure that they do not fall inside the PS- ...
Page 92: Uninterruptible Power Supply (Ups)
PS-4000B Series User Manual Uninterruptible Power Supply (UPS) Overview The Uninterruptible Power Supply (UPS) option is only available for PS-B. The following figure shows a PS-B equipped with the UPS option: UPS battery unit UPS connection cable 3 m (9.84 ft)
Page 93 Hardware Modifications Battery / Load mode Temperature UPS battery unit PS-B with integrated UPS module Supply voltage +24 Vdc Integrated UPS Module Description The following table gives the technical data of the UPS module integrated in the PS- B with the UPS option: Features Values Switching Threshold Mains / Battery...
Page 94 PS-4000B Series User Manual UPS Battery Unit Description The UPS battery unit is subject to wear and should be replaced regularly (at least following the specified lifespan). The following figure shows the connector of the UPS battery unit: Features Values...
Page 95 Hardware Modifications The following figure shows the dimensions of the UPS battery unit:...
Page 96 PS-4000B Series User Manual Years to 80% of battery capacity (guide of the battery lifespan when applying current) Ambient Temperature ( Diagrams of the Temperature and Lifespan to 20 % of Battery Capacity (guide of the battery lifespan when storing)
Page 97 Hardware Modifications Deep Discharge Cycles UPS Connection Cable The UPS connection cable has two different shapes of 6-pin connectors to help prevent a cable connector from being inserted in the incorrect connector (UPS battery unit or PS-B side): 6-pin plug connector 6-pin socket connector The following table gives the technical data for the UPS connection cable: Features...
Page 98: Mounting Instructions
PS-4000B Series User Manual Features Values Materials Cable Shielding Thermoplastic PVC-based material Color Window gray (similar to RAL 7040) Peak Operating Voltage 12 Vdc Testing AC Voltage Wire/wire 1500 V Operating Voltage Max. 300 V 10 A at + 20 C (10 A at + 68 F)
Page 99: Pci / Pcie Card Installation
Hardware Modifications PCI / PCIe Card Installation Overview Before installing or removing a PCI / PCIe card, shut down Windows® in an orderly fashion and remove all power from the device. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of ...
Page 100 PS-4000B Series User Manual PCI and PCIe Card Dimensions Depending on the bus type, you can use standard PCI 2.2 half-size cards or PCI Express (PCIe) half-size cards. NOTE: PCI or PCIe cards cannot exceed the following dimensions. The following figure gives the dimensions of the standard half size PCI card: 177.7...
Page 101 Hardware Modifications PCI Slot Position The following figure shows the PCI slot position: NOTE: Take into account the PCI/PCIe card type restriction according to the table below. The following table provides an overview of the slots where inserting 64-bit cards is possible: Slot 1 Slot 2...
Page 102 PS-4000B Series User Manual PCI/PCIe Card Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the PS-B unit cover. Failure to follow these instructions can result in equipment damage. NOTE: Be sure to remove all power before attempting this procedure.
Page 103 Hardware Modifications Step Action Open the blue covers and remove the Torx screws of the PS-B unit: Screw covers 2 Torx screws (T10) for PS-B unit 1 slots 4 Torx screws (T10) for PS-B unit 2 slots C1 Only for PS-B unit 5 slots, slide the screw covers with coins on the blue cover as shown before removing the Tork screws (C2).
Page 104 PS-4000B Series User Manual CAUTION OVERTORQUE AND LOOSE HARDWARE Do not exert more than 0.5 N m (4.5 lb-in) of torque when tightening the •  installation fastener, enclosure, accessory, or terminal block screws. Tightening the screws with excessive force can damage the plastic casing of the PS-B unit.
Page 105: Compact Flash (Cf) Card Installation And Removal
COMPACT FLASH CARD DAMAGE AND DATA LOSS Remove all power before making any contact with an installed CF Card.  Use only CF Cards manufactured by Pro-face. The performance of the PS-B  unit has not been tested using CF Cards from other manufacturers Confirm that the CF Card is correctly oriented before insertion.
Page 106 PS-4000B Series User Manual Inserting the CF Card The procedure below describes how to insert the CF Card. Step Action Shut down Windows® in an orderly fashion and remove all power from the device. Remove the CF Card cover. Insert the CF Card firmly into the CF Card slot, and check that the eject button pops out.
Page 107: Fan Kit Installation
Hardware Modifications Fan Kit Installation Overview The fan kit (see page 135) is used in two purposes: for flat mounting of fanless PS-B or,  replacement of PS-B with fan.  Before installing or replacing the fan kit remove all power from the device. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Remove all power from the device before removing any covers or elements of...
Page 108 PS-4000B Series User Manual Step Action Open the blue covers and remove the Torx screws of the PS-B unit: Screw covers 1 Torx screws (T10) for PS-B unit 1 slots 2 Torx screws (T10) for PS-B unit 2 slots C1 Only for PS-B unit 5 slots, slide the screw covers with coins on the blue cover as shown before removing the Tork screws (C2).
Page 109 Hardware Modifications Step Action Insert the frame as illustrated below and fasten the 1/4 turn screws: Contact board (on the PS-B side) Sliding contact (on the fan kit side) NOTE: Mount the contact board side to the sliding contacts on the system unit. Place the dust filter in the fan cover and secure with the filter clasp.
Page 110 PS-4000B Series User Manual...
Page 111: Part Iii Installation
Installation EIO0000000856 11/2010 Installation Installation Subject of this Part This part describes the product installation. What's in this Part? This part contains the following chapters: Chapter Chapter Name Page System Monitor Maintenance...
Page 112 PS-4000B Series User Manual...
Page 113: Chapter 9 System Monitor
System Monitor Setting EIO0000000856 04/2011 System Monitor System Monitor Subject of this Chapter This chapter describes the system monitor features of the Industrial Personal Computer. What’s in this Chapter? This chapter contains the following topics: Topic Page System Monitor Interface System Monitor Setting...
Page 114: System Monitor Interface
PS-4000B Series User Manual System Monitor Interface Overview The System Monitor software enables you to monitor the following system parameters: Temperature   SMART  Battery  Depending on the configuration (see page 120), if thresholds are exceeded the System Monitor Software alerts via a popup message (see page 118), sound, buzzer and an entry in the windows event log.
Page 115 System Monitor Icon specific tab (Refer to the table below). Item name and status Minimize the System Monitor to the system tray. Resets alarmed item. Disable buzzer and sound. Only active when sound or buzzer is playing. The following table describes the icons of the system parameter tab: Icon Status Meaning...
Page 116 PS-4000B Series User Manual Temperature Status The following figure shows the Temperature tab: The following table describes the status messages of temperature parameters: Status Meaning Pass No alarm detected Error Alarm (limit exceeded) Disabled No alarm monitoring Service is not running...
Page 117 System Monitor The following table describes the status messages of fan parameters: Status Meaning Pass No alarm detected Error Alarm (a fan does not function as expected) Disabled No alarm monitoring Service is not running SMART Status The SMART status monitors the hard disk. The following figure shows the SMART tab: NOTE: In addition to the Status column, the SMART tab shows a column for the device lifetime.
Page 118 PS-4000B Series User Manual Battery Status The following figure shows the Battery tab: The following table describes the status message of the battery parameters: Status Meaning Pass No alarm detected. Error Battery unit detected a failure, e.g. battery is disconnected.
Page 119 System Monitor Closes the System Monitor Alert window. Shows the main window. If the check box is selected, closes the window for one hour even though the alarm is active. (A new alarm shows the window again). Disable buzzer and sound. Only active when sound or buzzer is playing.
Page 120: System Monitor Setting
PS-4000B Series User Manual System Monitor Setting Overview You can set the System Monitor parameters and specify the type of alarm in the System Monitor applet in the Windows Control Panel. Each system parameter has its own tab. Use the following dialog box tabs to display the monitoring parameters and setup the various elements to monitor.
Page 121 System Monitor The screenshot below shows the Fan tab: Field Description Monitor the function of the PC Select this check box to enable and begin monitoring the fans function of fans. When enabled (see page 122), set the Error action. SMART - System Monitor Properties The screenshot below shows the SMART tab: Field...
Page 122 PS-4000B Series User Manual Battery - System Monitor Properties NOTE: Only available for Atom N270/Core 2 Duo P8400 Pre-installed Model DC Products. The screenshot below shows the Battery tab: Field Description Monitor the status of the Select this check box to enable and begin monitoring the installed battery unit (UPS) installed battery unit.
Page 123: Chapter 10 Maintenance
Maintenance EIO0000000856 11/2010 Maintenance Maintenance Subject of this Chapter This chapter covers maintenance of the PS-B unit What's in this Chapter? This chapter contains the following topics: Topic Page Reinstallation Procedure Regular Cleaning and Maintenance...
Page 124: Reinstallation Procedure
PS-4000B Series User Manual Reinstallation Procedure Introduction In certain cases, it may be necessary to reinstall the operating system. Precautions to be taken: Keep static-producing materials (plastic, upholstery, carpeting) out of the  immediate work area. Do not remove ESD-sensitive components from their anti-static bags until you are ...
Page 125: Regular Cleaning And Maintenance
Maintenance Regular Cleaning and Maintenance Introduction Inspect the PS-B unit periodically to determine its general condition. For example: Are all power cords and cables connected properly? Have any become loose? Are all installation fasteners holding the unit securely? Is the ambient temperature within the specified range? Are there any scratches or traces of dirt on the installation gasket? The following describes service/maintenance work which can be carried out by a trained, qualified user.
Page 126 PS-4000B Series User Manual WARNING RISK OF BURNING INJURY During operation, surface temperatures of the heat sink may reach 70C (158F). Do not touch the surface of the heat sink during operation. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Page 127 Maintenance Replacing the Battery DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand the safety information in the Regular Cleaning and Maintenance section (see page 125) before attempting this procedure. Failure to follow these instructions will result in death or serious injury. DANGER EXPLOSION, FIRE, OR CHEMICAL HAZARD Replace battery with identical type.
Page 128 PS-4000B Series User Manual Procedure Step Action Disconnect the power supply to the PS-B unit. Touch the housing or ground connection (not the power supply) to discharge any electrostatic charge from your body. 1 Remove the black plastic cover from the battery compartment.
Page 129 Maintenance WARNING IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION Replace battery only with identical type: Type CR2477N. Failure to follow these instructions can result in death, serious injury, or equipment damage. Replacing the Fan Filter DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand the safety information in the Regular Cleaning and Maintenance section (see page 125) before attempting this procedure.
Page 130 PS-4000B Series User Manual Step Action Open the blue covers and remove the Torx screws of the PS-B unit: Screw covers 1 Torx screws (T10) for PS-B unit 1 slots 2 Torx screws (T10) for PS-B unit 2 slots C1 Only for PS-B unit 5 slots, slide the screw covers with coins on the blue cover as shown before removing the Tork screws (C2).
Page 131 Maintenance Step Action Replace the fan filter in the fan cover and secure with the filter clasp. 1 Fan cover 2 Fan filter 3 Filter clasp Place the fan cover in the housing and fasten using the screws removed at step NOTE: The recommended torque to tighten these screws is 0.5 N•m (4.5 lb-in).
Page 132 PS-4000B Series User Manual...
Page 133: Part Iv Appendices
Appendices EIO0000000856 11/2010 Appendices Appendices What's in this Part? This part contains the following chapters: Chapter Chapter Name Page Accessories After-sales service...
Page 134 PS-4000B Series User Manual...
Page 135: Chapter 11 Accessories
Accessories EIO0000000856 11/2010 Accessories Accessories Accessories for the PS-B unit Available Accessories Accessories are available as options. The list of accessories available for the PS-B unit is shown below: Description Reference CF Card, 4GB PFXZCBCF41 CF Card, 8GB PFXZCBCF81 HDD Unit without OS, 250GB (for Slide in Disk) PFXZPSSCHDD251 HDD Unit without OS, 500GB (for Slide in Disk) PFXZPSSCHDD501...
Page 136 PFXZPSCBUP3 battery unit (3m) *1For Pro-face's FP Series connection to the host using Digital line, refer to the manual for FP Series. *2The HDD-less DC powered type of the fan-less (Atom N270 embedded) model is GL certified only when connected to a Noise Filter for Marine Certification.
Page 137: Chapter 12 After-Sales Service
Accessories EIO0000000856 11/2010 After-sales service After-sales service For details on after-sales service, refer to Pro-face website at http://www.pro-face.com/trans/en/manual/1001.html...
Page 138 PS-4000B Series User Manual...

Pro-face PS-4000B Series User Manual

Part I General Overview

Chapter 1 Important Information

Chapter 2 Physical Overview

Chapter 3 Characteristics

Chapter 4 Dimensions/Assembly

Part II Implementation

Chapter 5 Getting Started

Chapter 6 Main Power Connection

Chapter 7 Configuration of the BIOS

Chapter 8 Hardware Modifications

Chapter 9 System Monitor

Chapter 10 Maintenance

Chapter 11 Accessories

Chapter 12 After-Sales Service

Quick Links

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Questions and answers

Summary of Contents for Pro-face PS-4000B Series

Table of Contents