Eriez FJ-310A Installation, Operation And Maintenance Instructions

Sump cleaner

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Installation, Operation

and Maintenance

Instructions

ERIEZ MAGNETICS

P.C# 762-766

Sump

cleaner

HEADQUARTERS: 2200 ASBURY ROAD, ERIE, PA 16506–1402 U.S.A.

WORLD AUTHORITY IN SEPARATION TECHNOLOGIES

FJ-310A

Sump Cleaner

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Page 1 FJ-310A Installation, Operation and Maintenance Instructions Sump cleaner ERIEZ MAGNETICS HEADQUARTERS: 2200 ASBURY ROAD, ERIE, PA 16506–1402 U.S.A. WORLD AUTHORITY IN SEPARATION TECHNOLOGIES Sump Cleaner P.C# 762-766...
Page 2: Table Of Contents
AIR VENTURI DUAL TANK OPERATION ............. 15 120V MODELS ....................13 120V DUAL TANK OPERATION ................17 3-PHASE MODELS ..................... 15 3-PHASE ELECTRIC DUAL TANK OPERATION ..........20 MAINTENANCE ....................23 SUMP CLEANER TROUBLESHOOTING CHART..........24 2015 ERIEZ MAGNETICS ALL RIGHTS RESERVED ©...
Page 3: Sump Cleaner
Safety Information 11. After operating engine-driven units (LP gas or gasoline) in the discharge mode and before stopping engine, turn the SUCTION/DISCHARGE 1. To avoid possible injury, before operating this lever to the SUCTION position. The engine will cleaner, read this manual for full operating “SPEED UP”...
Page 4: Operator Safety And Convenience Features
For this reason, proportions with air, it can be explosive. When Eriez HydroFlow has two safety features which are a Sump Cleaner is used on a metalworking unique to their Sump Cleaners.
Page 5: Sump Cleaner Warranty
Eriez HydroFlow equipment warranty is defined OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF in Eriez standard Terms and Conditions of Sale MERCHANTABILITY OR FITNESS FOR A provided at the time of invoice and also available on PARTICULAR PURPOSE.
Page 6: Assembly
Sump Cleaner Warranty Assembly (cont.) Eriez HydroFlow shall not be liable for any damage 1. Remove the cover of the basket. Keep hands and to or loss of any cutting fluids or for loss of any income fingers from under the filter basket gasket. Take...
Page 7: Operating Tips
Preventive maintenance is much less its suitability for a particular job, please contact expensive than major repairs. Eriez HydroFlow at 814-520-8540. • Clean your sump cleaner (or just the filter tank of a twin compartment unit) once a month or whenever sludge or fines have become noticeable in the bottom of the tank.
Page 8 lp Gas Models 4. Place the SUCTION/DISCHARGE lever in the horizontal (SUCTION) position. Open the LP Gas Operation bottle valve. Open the suction inlet ball valve. Place choke in “ON” position (FIGURE 3). 1. Before operating this equipment for the first time, Turn ignition key to the “START”...
Page 9 A. THE SUCTION/DISCHARGE lever must 9. The cleaner will discharge all but about an inch be turned its full quarter turn to the vertical of fluid in the bottom of the compartment. This is (DISCHARGE) position in order to close a unimportant if the compartment is used for one limit switch beneath the lever (FIGURE 5).
Page 10: Lp Gas Dual Tank Models Operation
lp Gas Dual Tank Models 4. Suction vacuum or discharge pressure is applied to both tank compartments simultaneously. No Operation valves are used to select one tank compartment from the other. Select the compartment to be used 1. Before operating this equipment for the first time, by attaching the suction and discharge hoses to the and periodically thereafter, review the SAFETY proper fittings on that tank compartment.
Page 11 The tank’s maximum capacity is, at most, 10% B. Be sure the suction inlet ball valve V1 is fully above the rated capacity. A float switch in the closed before operating in the discharge mode. tank and wired into the engine ignition circuit will C.
Page 12 D. Vacuum new fluid into the sump cleaner. D As soon as fluid stops passing through the hose, release pressure by shifting the E. As soon as fluid stops passing through SUCTION/DISCHARGE lever to the the hose, stop the engine by turning the horizontal (SUCTION) position.
Page 13 lp Gas Maintenance Schedule Maintenance Log Date placed into service Maintenance Schedule for LP Gas/Gasoline Sump Cleaners Record date of service below: Check engine oil level; add SAE 10W-30 oil as needed Change engine oil – 1st change at 4 hours; oil filter at 200 hours #12-05001 Inspect suction &...
Page 14: Air-Operated Models
If you need information about the use or pressurization discharge does not exceed safe levels. of your Sump Cleaner or replacement parts for your unit, contact Eriez HydroFlow at 814-520-8540. Operation Requirements: 60-90 pSI 32-47 CFM 1/2"...
Page 15 Operation Requirements C. To avoid the basket binding in the tower (cont.) during removal, position the lifting power source (e.g. crane) directly over the center 3. Discharge Operation: To return filtered, of the basket. chip-free coolant to the machine, to wash down the machine, or to discharge coolant into your D.
Page 16: Air Venturi Dual Tank Operation
Air Venturi Dual Tank D. Attach the nozzle end of this hose to the clean coolant supply tank. Turn on the compressed Operation air and reattach the discharge nozzle to the hose when full. Close vacuum valve (V2). The Before operating this equipment for the first time, compressed air inlet is equipped with a preset, and periodically thereafter, review the SAFETY nonadjustable pressure-reducing regulator...
Page 17: 120V Models
120V Electric Models B. Open suction inlet valve fully with suction hose properly attached. MAKE SURE THAT Operation THIS VALVE IS EITHER FULLY OPEN OR FULLY CLOSED AT ALL TIMES. FAILURE 1. Before operating this equipment for the first time, TO DO SO WILL ALLOW PARTICULATE and periodically thereafter, review the SAFETY MATTER TO ENTER THE VALVE SEAT,...
Page 18: 120V Dual Tank Operation
C. To avoid the basket binding in the tower during removal, position the lifting power source (e.g. crane) directly over the center of the basket. D. Hoist the basket. Keep hands and fingers clear. If the basket is not exiting the center of the tower, return (lower) the basket to chip tower.
Page 19 120V Dual Tank C Close valve S-1. D. Attach the 1-1/2" hose to the clean coolant Operation (cont.) compartment inlet port and remove the discharge nozzle. 3. For suction operation to remove dirty coolant F. Attach the nozzle end of this hose to the and chips from a machine sump: clean coolant supply tank.
Page 20 120V Maintenance Schedule Maintenance Log Date placed into service: Maintenance Schedule for 120-Volt Electric Motor Record date of service below: Sump Cleaner Inspect suction and discharge hoses; replace as needed Inspect filter basket sleeve; replace as needed. Inspect basket lifting rings for corrosion Inspect tank for sludge buildup;...
Page 21: 3-Phase Electric Dual Tank Operation
SAFETY provided in this manual, they should contact INFORMATION beginning on page three of Eriez HydroFlow at 814-520-8540. this manual. B. The sump cleaner will discharge nearly all of the fluid in the bottom of the tank. This is 2.
Page 22 The float switch in the suction cycle relay A. Be sure the suction inlet ball valve is holding circuit causes this circuit to drop out fully closed before operating in the at a predetermined liquid level in the tank, DISCHARGE mode! preventing overfilling and pump damage.
Page 23: Maintenance
3-phase Electric Dual Tank B. IMPORTANT! Be sure the suction inlet ball valve is fully closed or fully open, depending Operation (contd.) on the desired operation (closed-discharge, open-suction). Failure to do so will allow 9. To discharge clean fluid to refill a machine particulates to enter the valve seat and sump: close the suction inlet ball valve V1, attach seize the valve.
Page 24 4. Frequently check the basket lifting rings for signs need more information than is provided in this of rust. If the rings become badly corroded, manual, they should contact Eriez HydroFlow replace the basket with a new one. at 814-520-8540.
Page 25: Sump Cleaner Troubleshooting Chart
Insufficient Discharge 1. Suction valve 1. Check that suction inlet ball valve is fully closed. pressure 2. Regulator 2. Pressure regulator could be out of adjustment; contact a Service Technician at Eriez HydroFlow. Sump Cleaner...
Page 26 1. Check engine RPM; adjust as necessary. Discharge or Suction 2. Regulator 2. Pressure or vacuum regulator could be out of adjustment; contact a Service Technician at Eriez. 3. Pneumatic muffler 3. Ensure pneumatic muffler on four-way valve is not covered with dirt/oils; clean or replace.
Page 27 Sump Cleaner...
Page 28 Eriez and Eriez Magnetics are registered trademarks of Eriez Manufacturing Co, Erie, PA ©2015 Eriez Magnetics All Rights Reserved World Authority in Separation Technologies Headquarters: 2200 Asbury Road, Erie, PA 16506-1402 U.S.A. Telephone: 814-835-6000 • 800-345-4946 • Fax: 814-838-4960 • International Fax: 814-833-3348 Web Site: http://www.eriez.com e-mail: eriez@eriez.com...