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Single Stacker
Operational Manual
Document #101-0008
1
11/11/05

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Summary of Contents for Hamilton Single Stacker

  • Page 1 Single Stacker Operational Manual Document #101-0008 11/11/05...
  • Page 2: Table Of Contents

    Monthly Maintenance ........................8 Annual Maintenance ........................8 VI. PARTS ........................9 Single Stacker ......................9 Single Stacker Bill Of Materials ................10 Motor Assembly ..................... 11 Motor Assembly Bill Of Materials ................12 Bottom Plate Assmebly................... 13 APPENDIX A ......................14 APPENDIX B ......................
  • Page 3 This manual will provide the operator with information about the operation and the maintenance of the Hamil- ton Single Stacker. Schematic and electrical connection diagrams are also provided to assist the operator. Further assistance can be obtained by calling (800) 837-5561 or (419) 867-4858.
  • Page 4: Introduction

    C2000 Controller and Switch #4 on the XE Validator must be in the OFF position in order for the XE Validator to function with the Single Stacker. The Hamilton Single Stacker must have the letters “NR” at the end of the serial number. If these letters are missing, then the Stacker may not compatible with other Hamilton equipment.
  • Page 5: Installation

    II. INSTALLATION Front Load Cabinet The Stacker is attached to the rear of the cabinet by three screws, or on a Stacker Hanging Bracket, depend- ing on the cabinet model. If using a Stacker Hanging Bracket, position the upper two holes in the Stacker over the top two screws and install the lower screw.
  • Page 6: Stacker Removal

    III. STACKER REMOVAL Front Load Cabinet First, disconnect the Main Validator Harness. Next, disconnect the Stacker Wiring Harness by gently pulling the connector apart. Remove the Validator and the Validator Support Bracket. Then remove the lower screw holding the Stacker to the rear of the cabinet. Lift the Stacker approximately "...
  • Page 7: Bill Removal

    IV. BILL REMOVAL Front Load Cabinet To remove the bills from the lower section of the Stacker, press the Pressure Plate downward with one hand while removing the stack of bills with the other hand. Rear Load Cabinet To remove the bills from the lower section of the Stacker, remove the rear gate and press the Pressure Plate downward with one hand while removing the stack of bills with the other hand.
  • Page 8: Maintenance

    V. MAINTENANCE Monthly Maintenance Keep the Stacker clean. Check operation; the Stacker should cycle smoothly. With the Stacker empty, check the pressure plate. Push the plate down and let it go. It should snap freely to the top. Annual Maintenance All pivot points must be cleaned and re-greased.
  • Page 9: Parts

    VI. PARTS Single Stacker Document #101-0008 11/11/05...
  • Page 10: Single Stacker Bill Of Materials

    Single Stacker Bill Of Materials 100-0099 KIT, SINGLE STACKER COMB 90-0132 SCREW, #6-32 x 1/4 LG. PAN HEAD PHILLIPS 90-0601 SCREW, #6-32 x SELF-TAPPING HEX 90-0547 STACKER MTG ROD 90-0507 3/16" RETAINING RING 36-0034 SPACER, PIVOT 36-0043 PUSHER PIN 36-0005A...
  • Page 11: Motor Assembly

    Motor Assembly MOTOR 6 PIN MOLEX L2 NEUTRAL( BLUE) 20 AWG L1 HOT ( RED) 20 AWG BUSY ( YELLOW) 20 AWG 47 OHM 1 WATT .1 UF 400V STACKER( WHITE) 20 AWG COMMON ( BROWN) 20 AWG GROUND ( GREEN) 20 AWG Document #101-0008 11/11/05...
  • Page 12: Motor Assembly Bill Of Materials

    90-0308 NUT, #6-32 NYLON LOCK 90-0144 SCREW, #8-32 x1/2 PH 50-0028 SPRING, SLIDE 19 49-9371 SPADE CONNECTOR BLUE 3/16" 48-3116 HARNESS, SINGLE STACKER MAIN 47-0000 WIRE, 20 GA 47-0220 SHRINK TUBE 1/16" 47-0011 TERMINAL, MALE 36-0079A SNUBBER KIT, STACKER 36-0070...
  • Page 13: Bottom Plate Assmebly

    Bottom Plate Assmebly 90-0132 SCREW, #6-32 x 1/4 LG. PAN HEAD PHILLIPS 36-0007B PRESSURE PLATE WITH SLIDES 36-0074 SPRING, STACKER PRESSURE 36-0005 PLATE BOTTOM PART# DESCRIPTION ITEM# QTY. 36-0005A BOTTOM PLATE ASSEMBLY Document #101-0008 11/11/05...
  • Page 14: Appendix A

    APPENDIX A APPENDIX A APPENDIX A APPENDIX A APPENDIX A Sing Sing Sing le Stac le Stac le Stac k k k k k er le Stac Sing Sing le Stac Schematic Schematic Schematic Schematic Schematic Document #101-0008 11/11/05...
  • Page 15: Appendix B

    APPENDIX B APPENDIX B APPENDIX B APPENDIX B APPENDIX B Stac Stac k k k k k er By-P Stac er By-P er By-P ass Plug er By-P ass Plug ass Plug ass Plug Stac Stac er By-P ass Plug STACKER PLUG ( A ) HARNESS STACKER BY-PASS PLUG ( B)
  • Page 16 Seller further warrants all repair or service work performed by a factory trained representative or Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or service work was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not...
  • Page 17 Seller expressly disclaims any warranty for any losses due to bill manipula- tion or theft or loss of cash under any circumstances. No person or entity other than a factory trained representative or Hamilton Manufacturing Corp. has performed or attempted to perform the subject repair or service.
  • Page 18 Hamilton Manufacturing Corporation 1026 Hamilton Drive Holland, OH 43528 Sales Phone: (888) 723-4858 Sales Fax: (419) 867-4850 Customer Service Phone: (800) 837-5561 Customer Service Fax: (419) 867-4857 Parts Phone: (866) 835-1721 Parts Fax: (419) 867-4867 Website: http://www.hamiltonmfg.com Email Addresses: service@hamiltonmfg.com sales@hamiltonmfg.com...

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