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Terex Genie Lift Connect Installation Instructions Manual

Telematics module
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Installation Instructions
Lift Connect™
Part No. 1295251GT
Rev C
October 2019

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Summary of Contents for Terex Genie Lift Connect

  • Page 1 Installation Instructions Lift Connect™ Part No. 1295251GT Rev C October 2019...

  • Page 2: Observe And Obey

    Be sure that all necessary tools and parts are Genie, "S", "Z" and "ZX" are registered trademarks available and ready for use. of Terex South Dakota, Inc. in the U.S.A. and many  Read this procedure completely and adhere to other countries.
  • Page 3 Rev C Instructions Introduction Components of Kit 1291702GT Components of Kit 1291710GT Region: North America Region: APAC / ANZ Cable tie, 4 inch / 10 cm Cable tie, 4 inch / 10 cm Genie part number 21121GT Genie part number 21121GT Qty.
  • Page 4 Instructions Error! No text of specified style in document. Introduction Telematics Harness The following table list the telematics harness that is appropriate for your machine. Retrofit Harness - 1292198GT AL5V RL4LED S-80 XC S-100HD SX-135 XC Z-45 IC/BE Z-80 AL4L AL5HT S-40 S-85 XC...

  • Page 5: Safety Rules

    Rev C Instructions Safety Rules Safety R ules Telematic devices are not approved for use on Genie models equipped with an EE rating. Installing a Telematics device on an EE rated machine will invalidate the machine's EE rating. Part No. 1295251GT Lift Connect ™...
  • Page 6 Lift C onnect™ Activ ati on Register and Activate the Telematics Module Note: Perform this procedure after the Lift Connect device has been installed on the machine. Go to the Genie Lift Connect Registration website. http://genielift.com/lift-connect-reg Lift Connect ™ Part No. 1295251GT...
  • Page 7 Rev C Instructions Procedure - S ® and Z® Booms ® ® Proc edure - S and Z Boom s S-40, S-45 (includes TraX™ Secure the telematics module to the mounting bracket using the provided retaining fasteners. models) Genie part number 1289520GT or This procedure only applies to the following serial 1289521GT or 1289522GT or 1289523GT.
  • Page 8 Instructions Rev C Procedure - S ® and Z® Booms S-60, S-65, S-60X, S-60XC, S-80, Connect the loose end of the retrofit harness to the 8 pin connector located on the right side S-80X, S-85 (includes TraX™ of the control box. models) This procedure only applies to the following serial numbers listed below.
  • Page 9 Rev C Instructions Procedure - S ® and Z® Booms Remove and discard the protective film from Connect the telematics module to the retrofit the adhesive tape located on the bottom of the harness. telematics bracket. Genie part number 1292977GT. Genie part number 1289561GT.
  • Page 10 Instructions Rev C Procedure - S ® and Z® Booms S-65 XC, S-80 XC, S-85 XC Secure the harness to the existing cables using the provided cable ties. (includes TraX™ models) Genie part number 21121GT. This procedure only applies to the following serial Locate the machine serial label.
  • Page 11 Rev C Instructions Procedure - S ® and Z® Booms Remove and discard the protective film from Connect the telematics module to the retrofit the adhesive tape located on the bottom of the harness. telematics bracket. Genie part number 1292198GT. Genie part number 1289561GT.
  • Page 12 Instructions Rev C Procedure - S ® and Z® Booms S-100, S-100HD, S-120, S-120HD, Secure the harness to the existing cables using the provided cable ties. SX-105 XC, SX-125 XC, SX-135 Genie part number 21121GT. XC, SX-150, SX-180, Z-80/60, ZX-135/70 Locate the machine serial label.
  • Page 13 Rev C Instructions Procedure - S ® and Z® Booms Remove and discard the protective film from Connect the telematics module to the retrofit the adhesive tape located on the bottom of the harness. telematics bracket. Genie part number 1292198GT. Genie part number 1289561GT.
  • Page 14 Instructions Rev C Procedure - S ® and Z® Booms Z-30/20N, Z-30/20N RJ Secure the harness to the existing cables using the provided cable ties. This procedure only applies to the following serial Genie part number 21121GT. numbers listed below. Locate the machine serial label.
  • Page 15 Rev C Instructions Procedure - S ® and Z® Booms Secure the telematics module to the mounting Route the retrofit harness down the bulkhead, bracket using the provided retaining fasteners. between the terminal strip cover and the function manifold. Connect the loose end of Genie part number 1289520GT or the harness to the 8 pin connector located on 1289521GT.
  • Page 16 Instructions Rev C Procedure - S ® and Z® Booms Z-33/18 Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT.
  • Page 17 Rev C Instructions Procedure - S ® and Z® Booms Connect the loose end of the retrofit harness Updating the Machine Software to the 8 pin connector located on the back of the control box. Note: The Plus+1 Service Tool must be installed on your computer.
  • Page 18 Instructions Rev C Procedure - S ® and Z® Booms Z-34/22 DC, Z-34/22N Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT.
  • Page 19 Rev C Instructions Procedure - S ® and Z® Booms Z-34/22 IC, Z-34/22 Bi-energy Route the retrofit harness down the bulkhead and behind the function manifold. Connect the This procedure only applies to the following serial loose end of the harness to the 8 pin numbers listed below.
  • Page 20 Instructions Rev C Procedure - S ® and Z® Booms Secure the telematics module to the mounting Connect the loose end of the retrofit harness bracket using the provided retaining fasteners. to the 8 pin connector located on the left side of the control box.
  • Page 21 Rev C Instructions Procedure - S ® and Z® Booms Z-40/23 Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT.
  • Page 22 Instructions Rev C Procedure - S ® and Z® Booms 15 Turn the key switch to the off position and Remove the terminal lock from the 8 pin push in the red Emergency Stop button to the connector and set aside. off position at the ground controls.
  • Page 23 Rev C Instructions Procedure - S ® and Z® Booms Z-45/25 DC, Z-45/25 Bi-energy Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below.
  • Page 24 Instructions Rev C Procedure - S ® and Z® Booms Z-45/25 IC, Z-51/30 Connect the loose end of the retrofit harness to the 8 pin connector located on the left side This procedure only applies to the following serial of the control box. numbers listed below.
  • Page 25 Rev C Instructions Procedure - S ® and Z® Booms Using a mild cleaning solvent, clean the back Connect the telematics module to the retrofit of the ground control box. harness. Genie part number 1292198GT. Note: Harness connectors are keyed for proper installation.
  • Page 26 Instructions Rev C Procedure - S ® and Z® Booms Z-45 XC Secure the harness to the existing cables using the provided cable ties. This procedure only applies to the following serial Genie part number 21121GT. numbers listed below. 10 Locate the machine serial label. from serial number 11 Using a mild cleaning solvent, clean an area Z4525XCF-101 to Z45XCF-407...
  • Page 27 Rev C Instructions Procedure - S ® and Z® Booms Connect the loose end of the retrofit harness Secure the telematics module to the mounting to the 8 pin connector located on the left side bracket using the provided retaining fasteners. of the control box.
  • Page 28 Instructions Rev C Procedure - S ® and Z® Booms Z-60/37 DC, Z-60/37 FE Install the cable restraint provided with the harness kit. This procedure only applies to the following serial Genie part number 1287081GT. numbers listed below. from serial number Z6016N-101 to Z60H-2192 Note: Perform this procedure on a firm, level surface with the machine in the stowed position.
  • Page 29 Rev C Instructions Procedure - S ® and Z® Booms Inside the control box, remove the green and Pull any excess harness out of the control box yellow wires from terminals 7 and 8 of and tighten the cable restraint. the 8 pin connector.
  • Page 30 Instructions Rev C Procedure - S ® and Z® Booms 11 Connect the harnesses to connectors C3 and 16 Connect the loose end of the CAN BUS harness to the CAN-0 cap. 12 Secure the harnesses in the control box using 17 Using a mild cleaning solvent, clean the top of cable ties.
  • Page 31 Rev C Instructions Procedure - S ® and Z® Booms 20 Secure the telematics module to the mounting 22 Connect the loose end of the retrofit harness bracket using the provided retaining fasteners. to the 8 pin connector located on the back of the control box.
  • Page 32 Instructions Rev C Procedure - S ® and Z® Booms Z-62/40 Updating the Machine Software Note: The Plus+1 Service Tool must be This procedure only applies to the following serial installed on your computer. numbers listed below. Go to the Genie Firmware site. From the drop from serial number down menu under Machine Model, select the Z6215A-101 to Z62H-4366...
  • Page 33 Rev C Instructions Procedure - S ® and Z® Booms Secure the telematics module to the mounting Connect the loose end of the retrofit harness bracket using the provided retaining fasteners. to the 8 pin connector located on the left side of the control box.
  • Page 34 Instructions Rev C ™ and QS ™ Models GR™ and QS™ M odels GR-12, GR-15, GR-20, GRC-12, Secure the telematics module to the mounting bracket using the provided retaining fasteners. QS-12R, QS-15R, QS-20R, Genie part number 1289520GT or QS-12W, QS-15W, QS-20W 1289521GT.
  • Page 35 Rev C Instructions ™ and QS ™ Models Updating the Machine Software Route the harness towards the back of the ground controls. Go to the Genie Firmware site and select PROP LIFT from the drop down menu under Connect the loose end of the gateway harness Controller Type.
  • Page 36 Instructions Rev C ™ Models GS™ Models GS-1330m, GS-1530, GS-1532, Adhere the bracket to the top of the chassis. GS-1930, GS-1932 Note: The adhesive takes approximately 20 minutes to fully adhere to the surface. This procedure only applies to the following serial numbers listed below.
  • Page 37 Rev C Instructions ™ Models 10 Open the ground control compartment. 18 Using a mild cleaning solvent, clean an area on the ground controls side of the drive 11 Route the harness through the access hole in chassis. Adhere one of the provided ESN the chassis and into the ground controls decals to the machine.
  • Page 38 Instructions Rev C ™ Models GS-2032, GS-2632, GS-3232, Remove and discard the protective film from the adhesive tape located on the bottom of the GS-2046, GS-2646, GS2646 AV, telematics bracket. GS-3246, GS-4047 Genie part number 1289561GT. This procedure only applies to the following serial Adhere the bracket to the top of the chassis.
  • Page 39 Rev C Instructions ™ Models 13 Turn the key switch to ground control and pull Connect the gateway harness to the out the red Emergency Stop button to the on telematics module. position at both ground and platform controls. Genie part number 1289899GT. Result: The LED is blinking on the retrofit Note: Harness connectors are keyed for proper harness.
  • Page 40 Instructions Rev C ™ Models GS-2669, GS-3369, GS-4069 (DC Updating the Machine Software and Bi-Energy Models) Go to the Genie Firmware site and select PROP LIFT from the drop down menu under This procedure only applies to the following serial Controller Type.
  • Page 41 Rev C Instructions ™ Models Adhere the bracket to the top of the pivot link. 10 Connect the gateway harness to the 8 pin connector. Note: Mount the bracket in the center of the pivot link. Genie part number 1289899GT. Note: Harness connectors are keyed for proper Note: The adhesive takes approximately 20 installation.
  • Page 42 Instructions Rev C ™ Models Updating the Machine Software 13 Connect the telematics module to the pin switch harness. Go to the Genie Firmware site and select PROP LIFT from the drop down menu under 14 Turn the key switch to ground control and pull Controller Type.
  • Page 43 Rev C Instructions ™ Models GS-2669, GS-3369, GS-4069 (RT Adhere the bracket to the top of the pivot link. Models) Note: Mount the bracket in the center of the pivot link. This procedure only applies to the following serial numbers listed below. Note: The adhesive takes approximately 20 minutes to fully adhere to the surface.
  • Page 44 Instructions Rev C ™ Models 10 Connect the retrofit harness to the 8 pin 12 Connect the telematics module to the retrofit connector. harness. Genie part number 1293652GT. 13 Secure the harness to the existing cables using the provided cable ties. Note: Harness connectors are keyed for proper installation.
  • Page 45 Rev C Instructions ™ Models GS-3384, GS-3390, GS-4390, Adhere the bracket to the side of the ground controls compartment. GS-5390 Note: The adhesive takes approximately 20 This procedure only applies to the following serial minutes to fully adhere to the surface. numbers listed below.
  • Page 46 Instructions Rev C ™ Models Install the provided trim lock in the corner of Connect the retrofit harness to the 8 pin the ground controls compartment. connector. Genie part number 46718GT. Genie part number 1293896GT. Note: Harness connectors are keyed for proper installation.
  • Page 47 Rev C Instructions ™ Models 14 Locate the machine serial label. 15 Using a mild cleaning solvent, clean an area next to the serial label. Adhere one of the provided ESN decals to the machine. Note: The ESN decals are provided with the telematics module.
  • Page 48 Instructions Rev C ™ Models GTH™ M odels GTH-636, GTH-844, GTH-1056 Remove the retaining fasteners securing the armrest mounting plate and set aside. This procedure only applies to the following serial Remove the armrest assembly and set aside. numbers listed below. Connect the retrofit harness to the 8 pin from serial number connector located behind the PCB mounting...
  • Page 49 Rev C Instructions ™ Models Route the harness out the back end of the 12 Secure the telematics module to the mounting armrest console. bracket using the provided retaining fasteners. Secure the armrest to the console using the Genie part number 1289520GT. fasteners set aside.
  • Page 50 Instructions Rev C ™ Models GTH-2506, GTH-3007, GTH-5519 Using a mild cleaning solvent, clean the front of the cab compartment. This procedure only applies to the following serial numbers listed below. from serial number GTH2506B-211 GTH300716M-101 GTH55M-2375 Note: Perform this procedure on a firm, level surface with the machine in the stowed position and the wheels chocked.
  • Page 51 Rev C Instructions ™ Models Connect the wiring adapter harness to the 8 Connect the telematics module to the wiring pin connector located at the bottom of the cab adapter harness. behind the steering column. 10 Using a small flathead screwdriver, remove Genie part number 55.0602.1184GT.
  • Page 52 Instructions Rev C ™ Models GTH-1256, GTH-1544 14 Secure the harness to the existing cables using the provided cable ties. This procedure only applies to the following serial Genie part number 21121GT. numbers listed below. 15 Install the plastic fuse cover and close the fuse from serial number panel compartment.
  • Page 53 Rev C Instructions ™ Models Using a mild cleaning solvent, clean the area Secure the telematics module to the mounting inside the dashboard shown below. bracket using the provided retaining fasteners. Genie part number 1289520GT or 1289521GT. Note: Install the telematics module so the harness is routed towards the right side of the cab.
  • Page 54 Instructions Rev C ™ Models Route the loose end of the wiring adapter Connect the wiring adapter harness to the 8 harness with the ring terminal through the pin connector located at the front right corner dashboard towards the fuse panel. under the dashboard.
  • Page 55 Rev C Instructions ™ Models 12 Connect the black negative battery cable to the engine battery. 13 Locate the machine serial label. 14 Using a mild cleaning solvent, clean an area next to the serial label. Adhere one of the provided ESN decals to the machine.
  • Page 56 Instructions Rev C ™ Models TZ™ Models TZ-34/20 Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT or 1289522GT. from serial number TZ3415-1169 to TZ34J-3931 Note: Perform this procedure on a firm, level...
  • Page 57 Rev C Instructions ™ Models TZ-50 Connect the loose end of the retrofit harness to the 8 pin machine harness connector This procedure only applies to the following serial located near the mast cradle. numbers listed below. from serial number TZ5015-1052 to TZ50J-3756 Note: Perform this procedure on a firm, level surface with the machine in the stowed position...
  • Page 58 Instructions Rev C ™ Models Secure the telematics module to the mounting Connect the loose end of the retrofit harness bracket using the provided retaining fasteners. to the 8 pin machine harness connector located near the function pump. Genie part number 1289520GT or 1289521GT or 1289522GT.
  • Page 59 Rev C Instructions Light Towers - AL™, RL™ Models Light T ow ers - AL™, R L™ Models AL4, AL4L, AL5L Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below.
  • Page 60 Instructions Rev C Light Towers - AL™, RL™ Models Route the loose end of the retrofit harness into the cabinet through the access hole. 1 telematics module Open the ground control side of the cabinet and locate the 8 pin connector in the harness from the ground control box.
  • Page 61 Rev C Instructions Light Towers - AL™, RL™ Models AL5, AL5V, AL5HT This procedure only applies to the following serial numbers listed below. from serial number AL515-1616 AL5HT15-201 Note: Perform this procedure on a firm, level surface. Using a mild cleaning solvent, clean the front of the cabinet.
  • Page 62 Instructions Rev C Light Towers - AL™, RL™ Models Secure the telematics module to the mounting Route the loose end of the retrofit harness into bracket using the provided retaining fasteners. the cabinet through the access hole. Genie part number 1289520GT or 1289521GT or 1289522GT.
  • Page 63 Rev C Instructions Light Towers - AL™, RL™ Models Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT or 1289522GT. from serial number RL415-12608 to RL415-14529 Note: Perform this procedure on a firm, level...
  • Page 64 Instructions Rev C Light Towers - AL™, RL™ Models RL4 LED Route the loose end of the retrofit harness into the cabinet through the access hole. This procedure only applies to the following serial numbers listed below. from serial number RL4LJ-101 Note: Perform this procedure on a firm, level surface.
  • Page 65 Rev C Instructions Light Towers - AL™, RL™ Models Secure the telematics module to the mounting Connect the loose end of the retrofit harness bracket using the provided retaining fasteners. to the 8 pin connector located on the control box. Genie part number 1289520GT or 1289521GT or 1289522GT.
  • Page 66 Instructions Rev C Light Towers - AL™, RL™ Models RL4 Vertical Mast Secure the telematics module to the mounting bracket using the provided retaining fasteners. This procedure only applies to the following serial Genie part number 1289520GT or numbers listed below. 1289521GT or 1289522GT.
  • Page 67 Rev C Instructions Light Towers - AL™, RL™ Models Route the loose end of the retrofit harness behind the ground controls compartment. 1 telematics module Connect the loose end of the retrofit harness to the 8 pin connector located behind the control box.