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Money Controls Ardac IBA5 Specification And Adjustment Manual

Imbedded bill acceptor system
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Specification and Adjustment Manual
Ardac Imbedded Bill Acceptor System 5 (Ardac IBA5)
Document Number 44X501R2
BANKNOTE ACCEPTORS IN OVER 80 COUNTRIES AROUND THE WORLD

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Summary of Contents for Money Controls Ardac IBA5

  • Page 1 Specification and Adjustment Manual Ardac Imbedded Bill Acceptor System 5 (Ardac IBA5) Document Number 44X501R2 BANKNOTE ACCEPTORS IN OVER 80 COUNTRIES AROUND THE WORLD...
  • Page 2 Money Controls, Inc. who may make copies as needed to support sales efforts or end users of this equipment. Money Controls, Inc. reserves the right to revise the product or contents of this manual at any time without notice or obligation.

  • Page 3: Table Of Contents

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Table of Contents 1 Description and Specifications System Description - Money Controls Imbedded Bill Acceptor System 5 (IBA5) Terminology Main Subassembly Part Numbers Chassis Mounting Recommendations...
  • Page 4 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 4 System Diagnostics NETPLEX host simulator operation Introduction Equipment and Software Required for Diagnostic (Bench) Mode Money Controls NETPLEX CAPS Interface and Adapter Harness Connections Host Software Installation...
  • Page 5 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 6 NETPLEX & CAPS Interface Introduction Description Interface Board Pin – out Theory of Operation Diagnostic (Bench) mode Diagnostics (bench mode) operations. To show calibration voltages.

  • Page 6: Description And Specifications

    Specifications System Description - Imbedded Bill Acceptor System 5 (ARDAC IBA5) The Money Controls Imbedded Bill Acceptor System 5 (ARDAC IBA5) identifies, collects, and stacks paper currency or the equivalent barcode ticket coupon into a secure, lockable, removable cassette stacker.
  • Page 7 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 1-1 IBA5 System Components...

  • Page 8: Terminology

    For convenience and clarity several terms are used interchangeably throughout this manual. These and other system terms and components are illustrated in Figure 1-1. The terms Money Controls Imbedded Bill Acceptor System 5, Ardac IBA5 and System describe the complete system, which includes all three modules (note acceptor, cassette stacker, and chassis).

  • Page 9: Main Subassembly Part Numbers

    Document Number 44X501R2 – March 15, 2004 Main Subassembly Part Numbers The part numbers for the Ardac IBA5 main modules are listed below. Figure 1-1 illustrates these modules and various other subassemblies of the System. Refer to Section 8, Diagrams and Parts Listings for more details parts information.

  • Page 10: Chassis Mounting Recommendations

    Both sides of the chassis to the housing. (Bottom support is not required.) Features The Money Controls Imbedded Bill Acceptor System 5 (IBA5) has a number of features that minimize the need for maintenance, and simplify installation and operation: MODULAR DESIGN: The acceptor and cassette stacker are easily removed from the chassis. The acceptor provides all mechanical drive for itself and the cassette stacker.
  • Page 11 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 1-2 Phantom view: Top, Front, and Sides...

  • Page 12: Specifications

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Specifications NOTE SIZE RANGE: 62mm x 120mm to 85mm x 172mm ACCEPTANCE RATE: 95% or better on first insertion with street-grade notes. STACKER CAPACITY: 550 notes, minimum, in street-grade condition.
  • Page 13 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004...

  • Page 14: Connector Description

    The external wiring harness is permanently mounted to the chassis connector, and provides cabling and termination for the power supply, and Host I/O or Money Controls Host Simulator connections. Connector Specifications Figure 1-5 shows the pin-outs of the main chassis to note acceptor connections.
  • Page 15 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 MAIN CHASSIS CONNECTOR TO SYSTEM WIRING HARNESS PIN # FUNCTION HARNESS COLOR M Reset White / Yellow Net Ground White / Gray Stacker Present White / Red...
  • Page 16 2-PIN POWER CONNECTOR (13VDC) PIN # FUNCTION HARNESS COLOR +13VDC White / Orange Ground Green Money Controls Part Numbers: 35x592 housing with 35x593 pins Figure 1-6 Two pin Power Connector 5-PIN HOST COMMUNICATIONS CONNECTOR FUNCTION HARNESS COLOR M Reset White / Yellow...
  • Page 17 4-PIN SYSTEM MONITOR CONNECTOR FUNCTION COLOR +13VDC White / Orange Enable LED Gray Ground Green Stacker Present White / Red Money Controls Part Numbers: 35x592-4 housing with 35x593 pins Figure 1-8A Four Pin Status Connector Figure 1-8B Status Connector Schematic Drawing 1-12...

  • Page 18: Caps Diagnostic Connections

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 CAPS Diagnostic Connections The 9-pin Molex connector is used for CAPS interface in diagnostics mode only. This connector is unused in the slot machine. Connection pin outs information is provided for the sake of completeness only.

  • Page 19: Dip Switch Settings And Functions

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 1-10 Caps Diagnostic Interface DIP Switch Settings and Functions The microprocessor board used in the System note acceptor has 2 banks of eight DIP switches. These switches set the System’s operating mode and enable or inhibit acceptance of certain notes.
  • Page 20 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 1-11 EPROM and Dip Switch Location on DSP (Micro) board 1-15...
  • Page 21 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 SWITCH BANK 1 SWITCH OFF (Enable) SWITCH ON (Inhibit) SWITCH 1-1 NOTE 1 (Lowest Value) ACCEPT NOTE 1 INHIBIT NOTE 1 SWITCH 1-2 NOTE 2 ACCEPT NOTE 2...

  • Page 22: Installation

    IBA5 systems. To install Money Controls Imbedded Bill Acceptor System 5 (IBA5) unit into the host equipment: Fit the chassis into the host equipment and secure it in place by the mounting nuts captive in the chassis body.

  • Page 23: Connecting Of The Iba5 System To The Host

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Connection of the IBA 5 System to the Host IBA5 units connect to the host equipment through two or three of the System connectors. The specifications for each of these connectors are provided in Section 1, Description and Specifications.

  • Page 24: Burning New Software Into An Eprom

    4 Meg EPROM or FLASH device. Blank EPROMS received by Money Controls are quality tested before use or resale. Money Controls recommends using these; however, other sources are listed below.

  • Page 25: Eprom Removal And Replacement

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 EPROM Removal and Replacement WARNING The EPROM on the acceptor’s microprocessor board should be changed only by personnel experienced with proper ESD Static Protection procedures.

  • Page 26: Check The Dip Switch Settings And Re-Set As Required

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Refer to Figure 2-1 and replace the old EPROM with the new one: Make sure all power is disconnected from the microprocessor board. Note the orientation of the EPROM and the pin-1 notch, compared to the illustration in Figure 2-1.
  • Page 27 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Carefully push the cassette into the chassis until the connector at the back of the acceptor seats properly into the connector at the back of the chassis, and the acceptor retaining latch on the left side of the acceptor catches the latch on the left side of the chassis.

  • Page 28: System Power-Up

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 System Power-up NOTE Before applying power to the system, check that there are no notes in the acceptor. Wait until the stacker cycles twice before inserting notes.

  • Page 29: System Operation

    This section of the manual describes operation of the three system modules and subassemblies. The Money Controls Imbedded Bill Acceptor System 5 (IBA5) consists of the following three modules which are mounted and interconnected as shown Figure 3-l and in Section 1,...
  • Page 30 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 3-1...
  • Page 31 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 3-2...

  • Page 32: Operational Notes - Acceptor

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Operational Notes - Acceptor The note acceptor used in the IBA5 System is a belt-driven, horizontal note acceptor. The acceptor identifies notes through the use of a DSP-based, self-calibrating sensing system. Sensors located above and below the note path scan both sides of the note.
  • Page 33 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 3-3...

  • Page 34: Removal Of The Note Acceptor

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Removal of the Note Acceptor The note acceptor positively locks into the System chassis. A spring-loaded release on the left side of the acceptor engages a tab on the chassis to lock the acceptor in place. All connections between the note acceptor and the rest of the System are made or broken automatically through a 14-pin connector on the back of the note acceptor and its mate on the chassis.

  • Page 35: Opening The Cassette Stacker

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 3-4 Cassette Drive-Down and Punch Mechanisms Opening The Cassette Stacker CAUTION DO NOT FORCE THE STACKER COVER WIDE OPEN. Refer to Figure 3-5A. Open the stacker cover by lifting the front edge only until the cover is perpendicular to the top of the stacker.

  • Page 36: Closing And Locking The Cassette Stacker

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Swing Arm Stacker Figure 3-5A Figure 3-5B Closing and Locking The Cassette Stacker While firmly supporting the cassette stacker, use only fingers to move the front edge of the cover from its open position above the stacker, to its closed position at the top front edge of the stacker.

  • Page 37: Operational Notes - Chassis

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Operational Notes - Chassis Like the cassette stacker, the chassis is an electronically passive device. Its main function is to provide alignment and a mounting shell for the acceptor and cassette inside the host. The acceptor and cassette should smoothly slide into the chassis, and easily lock into position.

  • Page 38: Power-Up Sequence

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Power-up Sequence During the power-up sequence, the following occur: Unit downloads program into FPGA, copies ROM information to RAM and checks accuracy. The acceptor checks the note path for covered sensors. If a note was stopped in the note path when the system was powered-down, it will cover some of the sensors.

  • Page 39: Dual Density Values

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Dual Density Values Dual density calibration values are stored in the EEPROM of the Microprocessor. It is not necessary to recalibrate the optical density values unless: The Microprocessor Board has been repaired or replaced.

  • Page 40: System Diagnostics

    Money Controls NETPLEX CAPS Serial Interface Board 2x6434 required for use with NETPLEX simulator program used for bench testing. Use of other Money Controls CAPS boards with an IBA5 NETPLEX System may damage the interface board or the System.
  • Page 41 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Fig. 4-1 NETPLEX Simulator Connection Figure 4-2 CAPS Connection for diagnostics...

  • Page 42: Connections

    IBA5 is installed in a host machine. Host Software Installation Money Controls will provide a copy of the Money Controls NETPLEX Host Simulator software, P.N. 59x104.5, on 3.5” floppy diskette, CD-ROM or through E-Mail to individuals or organizations authorized by IGT. Before installation or operation of the Host Simulator, set aside a master copy of the package.

  • Page 43: Host Setup Files

    Running the Host Software Communication Port Settings While the computer’s serial port may support a variety of parameters, the Money Controls 2x6434 NETPLEX interface board supports only those parameters detailed as the Diagnostic Communications Parameters in the Specifications table of Section 1, Description and Specifications.

  • Page 44: Host Software Main Screen Display

    Specification and Adjustment Manual ARDAC IBA5 – March 15, 2004 Host Software Main Screen Display NOTE The Host Simulator software is based on a program, which is used for several Some commands and setup options may not pertain to the IBA5.

  • Page 45: Communications

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Communications The Communications window shows the characters being transferred in both directions on the serial link, interlaced with each other. This is useful for understanding the communications protocol between the acceptor and host.

  • Page 46: Netplex Host Simulator Set-Up

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 NETPLEX Host Simulator Set-up After the connections have been made using the 2x6434 interface board, ensure that the note acceptor and cassette are installed and fully seated in the chassis. Then proceed with the following steps: Apply power to the computer.
  • Page 47 Specification and Adjustment Manual ARDAC IBA5 – March 15, 2004 Model: 88x3500 Ver: 57Xxxxx- Country: xxxx Checksum = xxxx Bench mode: ENABLED CAPS mode: DISABLED AutoCalibration: DISABLED Data dump( 44 ): DISABLED Ardac OS>>> -xx.x (xxxx) (C) 2003 ARDAC Inc.

  • Page 48: To Monitor Note Acceptance

    Specification and Adjustment Manual - Document Number 44X501R2 March 15, 2004 Table 4-2. Diagnostic Control Keys? Valid Commands: ACAL = auto calibration mode B = toggle Bench mode C = caps dump D = data dump E = Easy-quick note caps dump J = Real Time Sensors Debug K = Verbose Vend Mode M = Mag calibration...

  • Page 49: To Control The Transport Motors

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 If a note / barcode is inserted and then rejected, the display shows: Diagnostic Code = 00C0 Correlation error Note . Table 0 frtl f0 0000...
  • Page 50 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Table 4-3. Error Codes ERROR MEANING Transport trigger note reached in time. Note Handling Error (improper transportation of note) Stalled motor 2nd note in transport Transport jammed...

  • Page 51: To Show Calibration Voltages

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 To Show Calibration Voltages: After communications are established and the acceptor has been enabled, press the V key. A display similar to the one below will appear on the computer display.

  • Page 52: Dual Density Calibration

    Document Number 44X501R2 – March 15, 2004 Dual Density Calibration Dual Density Calibration Card (Money Controls part number 49x307) is required to perform this calibration procedure. If this card is not available, obtain one from Money Controls before starting this procedure. CAUTION Calibrating the acceptor with anything other than the calibration card specified will cause poor or no note acceptance.

  • Page 53: Maintenance

    Document Number 44X501R2 – March 15, 2004 Maintenance Introduction The Money Controls Imbedded Bill Acceptor System 5 (IBA5) provides maximum performance with a minimum of service and maintenance. Typical maintenance consists of periodic inspection and cleaning of: Sensor Surfaces Drive Components...
  • Page 54 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure 5-1 Removing and Opening Acceptor...

  • Page 55: Cleaning Instructions

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Cleaning Instructions Method 1 Using cloth and 70% or higher alcohol solution: Turn off power to the System. Locate the release tab on the left side the acceptor. Press the tab upward, and while maintaining pressure on the tab, slide the note acceptor out of the chassis (Figure 5-1).

  • Page 56: Cleaning Card Mode

    Install unit into host machine and apply power. Wait for stacker to cycle out and back two times. Insert Money Controls 49X315 cleaning card while holding end of cleaning card firmly. The motors should run for approximately 6 seconds. Do not allow the entire card to be pulled inside machine.

  • Page 57: Netplex & Caps Interface

    The 2x6434 NETPLEX interface and integrated NETPLEX Y-Harness connect the IBA5 System to a computer running the Money Controls NETPLEX Host Simulator software. When connected in this manner, the PC can control and/or monitor note acceptance. Section 4, System Diagnostics explains how to install and operate the bench test software and how to connect the IBA5 to the PC.
  • Page 58 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 NETPLEX INTERFACE BOARD: Converts optically isolated input and output signals from the IBA5 to RS-232 levels compatible with a personal computer serial port. Facilitates “bench mode” operation when used with Host Simulator software.

  • Page 59: Theory Of Operation

    Sends commands to IBA5. Communications Parameters While the computer’s serial port may support a variety of parameters, the Money Controls NETPLEX CAPS interface board supports only those parameters detailed as the Diagnostic Communications Parameters in the Specifications table of Section 1, Description and Specifications. Make sure the simulator software sets the computer’s serial port for the specified parameters.
  • Page 60 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 The 2x5665 CAPS interface board connects the IBA5 and the computer as illustrated below: Figure 6-4 2x5665 Caps Diagnostics Interface The 2x5665 CAPS interface board can be configured to operate in several different modes. As used in this application, it does not use any of the electronics on the board.

  • Page 61: Diagnostic (Bench) Mode

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Diagnostic (Bench) Mode The diagnostics or “Bench” mode on an IBA5 can only be accessed by connecting a 2X5665 interface board to the flat 9 pin connector on the chassis as shown in Fig. 4-2. The switches on the interface board should be...

  • Page 62: To Show Calibration Voltages

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 To Show Calibration Voltages: After communications are established and the acceptor has been enabled, press the V key. A display similar to the one below will appear on the computer display.

  • Page 63: Recommended Spare Parts And Diagrams

    This section provides service, repair, and recommended spare parts information. The parts diagrams listed in Table 7-1 may be ordered from the Money Controls Service Department. The Money Controls address, phone, and fax numbers are provided in the front of this manual.
  • Page 64 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Top Sensor Board The top sensor board is located within the lid of the acceptor. The top cover must be removed to gain access to this board.
  • Page 65 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Table 7-1. Recommended Spare Parts Part Description Part/Drawing Number IBA5 System with Plastic Cassette 77X214 IBA5 System with Metal Cassette 77X215 Chassis 027283 Chassis Harness 027311...
  • Page 66 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004...
  • Page 67 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 PARTS LIST 88X3500 – Acceptor Head Transport Assembly ITEM PART# DESCRIPTION PBL/1536 PLATE PUNCH DRIVE PBL/1542 LATCH ACCEPTOR 180113 COMBINATION GEAR MET/962 SHAFT COMBINATION GEAR PBL/1558...
  • Page 68 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 PBL/1525 BOTTOM SENSOR PLATE 0225870031 TNT (BOTTOM) 171351 TNT SNAP MOUNT 171349 CLEAR WINDOW HCR/206 E-RING HCS/336 NO. 4 X 7/16 PH Z/P SCREW 290172 BELT 93T PBL/1541 MOUNT BELTS &...
  • Page 69 Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 MET/953 UPPER LID WMH/474 CABLE- FFC 16 WAY 270MM 027262 HARNESS WACS-5 INTERNAL HCT/001 CABLE TIE 0225870030 TNT HEAD –TOP PBL/1529 REAR TOP SENSOR PLATE PBL/1539 TOP LATCH L.H.

  • Page 70: Introduction

    Hyper Terminal provided with Windows is recommended, but any communications or terminal software which can log data to disk may be used. A Money Controls IBA5 Note Acceptor with standard chassis, as illustrated in Figure A-1. The IBA5 includes the note acceptor, stacker and chassis with harness.

  • Page 71: Setting Up The System

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 Figure A-1 Setting Up The System Turn off power to the IBA5 System and to the PC. Refer to Figure A-1, and connect the 9-pin connector of the IBA5 harness to the CAPS interface board.

  • Page 72: How To Gather Data

    Specification and Adjustment Manual - ARDAC IBA5 Document Number 44X501R2 – March 15, 2004 How To Gather Data If not already done, perform setup procedures described above. Apply power to the PC. Use a terminal emulation program such as Windows Hyper Terminal set...

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