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K-Line CropCommander Operators Safety Manual

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OPERATOR & SAFETY
MANUAL
®
CropCommander
MODEL: CC75 Seeder Bar
Serial No.

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Summary of Contents for K-Line CropCommander

  • Page 1 OPERATOR & SAFETY MANUAL ® CropCommander MODEL: CC75 Seeder Bar Serial No.
  • Page 2 © K-Line Ag __________________________________________________...

  • Page 3: Table Of Contents

    Machine levelling adjustments K-Line Ag has produced this manual as a guide for the operation of your machine. While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no responsibility for errors and omissions. ...
  • Page 4 © K-Line Ag __________________________________________________...

  • Page 5: Introduction

    Number: USA - 1800 445 6882 AUS - 1800 194 131 The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform.

  • Page 6: Identifying The Machine

    We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, may modify or influence the performance of the machine negatively.

  • Page 7: Safety Alert

    © K-Line Ag ___________________________________________________________________ Safety Alert!! Safety…You Can Live With It Be Familiar with Safety Decals  Read and thoroughly understand all the ‘Safety Decals” on (Pages 8 & 9) and throughout this manual. SAFETY ALERT SYMBOL When you see this symbol, you must be alert to the possibility of injury or death.

  • Page 8: Your Safety & The Safety Of Other Persons Is

    © K-Line Ag ___________________________________________________________________ Your safety and the safety of other persons is important! BE PREPARED  Wear suitable clothing – loose clothing is dangerous  Use hearing protection – loud noises can cause deafness  Use gloves and eye protection – high pressure fluids are dangerous. Release...

  • Page 9: Important

    © K-Line Ag ___________________________________________________________________ Safety Sign Locations Familiarise yourself with the safety sign location and type of warning for safety awareness! IMPORTANT If safety signs have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorised dealer or direct from factory.

  • Page 10: Safety Decals

    © K-Line Ag ___________________________________________________________________ SAFETY DECALS TO REORDER FREE CALL 1800 194 131 USA- 1800 556 6882 (Re-order according to part numbers shown below) *Affixed on every wheel Page | 6...
  • Page 11 © K-Line Ag ___________________________________________________________________ …. Decal Part Number 9WD-W022 9WD-C023 9WD-W05 9WD-D04 9WD-D01V 9WD-D01H 9WD-W021 9WD-C04 9WD-I01 9WDW-T5 9WDD-T3 9WD-W024 9WD-W10 9WD-W01 Page | 7...

  • Page 12: Safety Sign Care

    © K-Line Ag ___________________________________________________________________ Safety Sign Care  Keep safety signs clean and legible at all times  Replace safety signs that are missing or have become illegible  Replaced parts that displayed a safety sign should also display the current sign.

  • Page 13: Tire Safety (Pg. 22)

    © K-Line Ag ___________________________________________________________________ Tire Safety & Pressures Always cage tires before seating beads. Never exceed stated pressures when  Always cage tires before seating beads. seating beads  Never exceed a stated pressures when seating Failure to comply could result in serious injury beads.

  • Page 14: Hitching And Un-Hitching

    © K-Line Ag ___________________________________________________________________ Hitching and Un-hitching 1. Keep well clear when backing up to machine. (see figure 5) 2. Shut down tractor. 3. Secure & lock drawbar pin in place. 4. Install safety chain by crossing the chains under the...

  • Page 15: Hydraulic Hose Hook-Up

    © K-Line Ag ___________________________________________________________________ Hose Grip color codes Hydraulic Hose Hook up Color Function Green Wing lift  For ease of hook up, hose grip handles are Wheel lift color coded. Figure 9  The same color is used for both hoses on...

  • Page 16: Transporting/Roading

    © K-Line Ag ___________________________________________________________________ Beware of vertical and horizontal clearances needed when unfolding wings. Beware of pinch points in wing lift area when securing or releasing safety locks. Keep all personnel well clear of wing radius when Figure 12 unfolding or lowering wings and rear module.

  • Page 17: Power Lines Can Arc And Electrocute

    © K-Line Ag ___________________________________________________________________ TIP OVER HAZARD this is an unbraked implement. Use extreme caution when turning and on steep terrain. Maximum towing speed is 20mph (32km/hr). NOT EXCEED AT ANY TIME. Figure 15 (Figure 15) Never transport machine on public roads...

  • Page 18: Wheel Lift Safety Locks

     When not in use always place lock channel Figure 17 in storage point provided. ® Wing Transport Safety Locks CropCommander Safety locks prevent the wings from dropping in transport. Always engage wing locks when machine is folded, and for transport. Wing Lock Never rely only on the hydraulic system.

  • Page 19: Machine Operation

    K-Line Ag ___________________________________________________________________ MACHINE OPERATION K-Line Agriculture’s advanced design concepts used in this machine incorporate a large range of settings and adjustments for greater accuracy in seed and fertilizer placement including deep banding. Take time to learn about these adjustments.

  • Page 20: Machine Levelling Adjustments

    © K-Line Ag ___________________________________________________________________ MACHINE LEVELLING ADJUSTMENTS Step 1: Centre wheel lift cylinder adjustments The two centre frame wheel lift cylinders operate on Frame Lug the one rocker assembly, and must be adjusted correctly for equal load sharing. To Adjust: ...

  • Page 21: Tine & Coulter System Settings

    © K-Line Ag ___________________________________________________________________ Tine & Coulter system Settings & Adjustments  Primary Tine Adjustable Shank with hydraulic depth control  Secondary Tine Ground followings controlled by independently pivoted press wheel system Adjustable individually for depth & lateral settings  Press wheel...

  • Page 22: Press Wheel Down Pressure Adjustment

    © K-Line Ag ___________________________________________________________________ Press wheel down pressure adjustment  To adjust see figure 26  Remove pin and secure in desired hole setting.  After making pressure adjustments, perform a trial run and check for desired firming of soil on seedbed line.
  • Page 23 While advanced design features have been incorporated in the CropCommander seeding system, due to changing soil conditions and other contributing factors, K-Line Agriculture carries no responsibility for the utilization of these settings and adjustments, affecting seed and fertilizer placement, crop performance or otherwise.

  • Page 24: Daily Maintenance

    © K-Line Ag ___________________________________________________________________ Daily maintenance check for optimum performance Before Starting Work:  Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification on Pages 24-25 Tire and wheel Changing 1. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease.

  • Page 25: Performing Maintenance

    When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.  K-Line Agriculture spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line.

  • Page 26: Priming Hydraulic System

    © K-Line Ag ___________________________________________________________________ connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
  • Page 27 © K-Line Ag ___________________________________________________________________ Page | 23...

  • Page 28: Bolt Torque Table Imperial

    © K-Line Ag ___________________________________________________________________ Bolt Torque table Bolt Torque Table Estimated with clamp load as 75% of proof load as specified in SAE J429 and ASME 574 Socket Head SAE 5 SAE 8 Cap Screws Steel Grade Minimum Tensile 1/4-1/2" 180,000...
  • Page 29 © K-Line Ag __________________________________________________________________ Metric Bolt Torque table Metric Bolt Torque Table Estimated with clamp load as 75% of proof load as specified in ISO 898-1 10.9 12.9 Socket Head Property Cap Screw Class Minimum Tensile M6 - M16: 800...

  • Page 30: Specifications

    © K-Line Ag __________________________________________________________________ ® CropCommander Specifications Tire Size R400 / 60 x 22.5 Number of Tines Tine spacing 9 inches (228mm) Working Width 23.9ft (7.315m) Transport Width 11.3ft (3.464 m) Transport Height 12.1ft (3.69m) Number of sections Approximate weight 15996.7lbs (7256kgs) +...

  • Page 31: Risk Management

    © K-Line Ag __________________________________________________________________ RISK MANAGEMENT Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are:  Identify the hazards to workplace health and safety arising from work activities ...
  • Page 32 © K-Line Ag __________________________________________________________________ RISK ASSESSMENT MODEL AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY Page | 28...

  • Page 33: K-Line Agriculture Risk Assessment

    © K-Line Ag __________________________________________________________________ K-LINE AGRICULTURE RISK ASSESSMENT RISK REVISED CODE HAZARDS CONTROL SCORE RISK SCORE Adjusting & cleaning must only be done when machine is Crushing – when adjusting lowered or in transport position and only after all chains and 1(A).

  • Page 34: Warranty

    K-Line Ag __________________________________________________________________________ WARRANTY K-LINE AGRICULTURE has been known over the last 22 years for supplying an ever expanding range of quality agricultural machinery. K-LINE AGRICULTURE warrants the products it manufactures and distributes to be free of defective materials and workmanship for a period of twelve months from date of purchase, to the first owner.
  • Page 35 © K-Line Ag _______________________________________________________________________ THIS PAGE IS LEFT INTENTIONALLY BLANK Page | 31...

  • Page 36: Warranty Registration Form

     Before mounting, check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K-Line products you have purchased.  You must conduct a risk assessment, taking all risks into consideration before commissioning machine for use.
  • Page 37 © K-Line Ag ________________________________________________________________________ THIS PAGE IS LEFT INTENTIONALLY BLANK Page | 33...

  • Page 38: Warranty Request Form

    DATE OF REPAIR: ________________ HECTARES WORKED: _________ I AGREE: 1. That in accordance with the warranty given by K-LINE AGRICULTURE, I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine. 2. This claim is not due to negligence, lack of maintenance, routine wear & tear or accidental damage &...
  • Page 39 © K-Line Ag ________________________________________________________________________ THIS PAGE IS LEFT INTENTIONALLY BLANK Page | 35...
  • Page 40 © K-Line Ag _______________________________________________________________________ NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...
  • Page 41 © K-Line Ag _______________________________________________________________________ NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...
  • Page 42 © K-Line Ag _______________________________________________________________________ NOTES ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...
  • Page 43 © K-Line Ag _______________________________________________________________________ THIS PAGE IS LEFT INTENTIONALLY BLANK Page | 39...
  • Page 44 DESIGNERS AND MANUFACTURERS OF QUALITY AGRICULTURAL MACHINERY Registered trademarks of K-Line Agriculture, Include: Speedtiller, Speed Tiller, Speedbuster, TrackAttack, Seed Commander, Crop- Commander, Crop Commander, Aus-Cut, Scimitar, Carers of the Land. TOLL FREE PHONE NUMBER: USA- 1800 556 6882 AUS- 1800 194 131...

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